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2010 Polaris Trail Blazer 330 Owners Manual

2010 Polaris Trail Blazer 330 Manual

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2010 Polaris Trail Blazer 330 | Owners Manual - Page 1
Pantone 426C Trail Boss 330 Trail Blazer 330 for Maintenance and Safety Read this manual carefully. It contains important safety information. This is an adult vehicle only. Operation is prohibited for those under 16 years of age. Owner's Manual
2010 Polaris Trail Blazer 330 | Owners Manual - Page 2
the State of California to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-3423764 for assistance.
2010 Polaris Trail Blazer 330 | Owners Manual - Page 3
The text is printed on 100% recycled with 40% post-consumer waste (PCW).
2010 Polaris Trail Blazer 330 | Owners Manual - Page 4
on hills and rough terrain and in turns. S avoid paved surfaces - pavement may seriously affect handling and control. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy 55
2010 Polaris Trail Blazer 330 | Owners Manual - Page 5
operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a factory certified Master
2010 Polaris Trail Blazer 330 | Owners Manual - Page 6
the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A. 2010 TRAIL BOSS 330/TRAIL BLAZER 330 Owner's Manual P/N 9922460 2
2010 Polaris Trail Blazer 330 | Owners Manual - Page 7
TABLE OF CONTENTS Introduction ...4 Safety ...7 Features and Controls ...26 Operation ...36 Emission Control Systems ...56 Maintenance ...57 Polaris Products...103 Troubleshooting ...104 Specifications ...108 Declaration of Conformity ...112 Warranty ...113 Maintenance Log ...121 Index ...123 3
2010 Polaris Trail Blazer 330 | Owners Manual - Page 8
on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. WARNING A WARNING indicates a hazardous situation which, if not avoided, may result in
2010 Polaris Trail Blazer 330 | Owners Manual - Page 9
. Understand all safety warnings, precautions and operating procedures before operating a Polaris ATV. Keep this manual with the ATV. • Never operate an ATV without proper instruction. Take a training course. • This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16 years
2010 Polaris Trail Blazer 330 | Owners Manual - Page 10
INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a Polaris key blank (using your key number) and mating it with one of
2010 Polaris Trail Blazer 330 | Owners Manual - Page 11
you purchased a new Polaris ATV in the United States, your dealer provided instruction to you about the authorized ATV RiderCoursesm that is available to you and follow the recommended maintenance program outlined in your owner's manual. This preventive maintenance program is designed to ensure that
2010 Polaris Trail Blazer 330 | Owners Manual - Page 12
SAFETY Safe Riding Gear Always wear appropriate clothing when riding an ATV. Wear protective clothing for comfort and to reduce the chance of injury. Helmet Long Sleeves Eye Protection Gloves Long Pants Boots Helmet Wearing a helmet can prevent a severe head injury. Whenever riding a Polaris
2010 Polaris Trail Blazer 330 | Owners Manual - Page 13
SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a Polaris vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris recommends wearing approved Personal Protective Equipment (PPE) bearing markings
2010 Polaris Trail Blazer 330 | Owners Manual - Page 14
. Heed all safety warnings outlined in this section of the owner's manual. See the OPERATION section of the owner's manual for proper operating procedures. Operating Without Instruction Operating this ATV without proper instruction increases the risk of an accident. The operator must understand how
2010 Polaris Trail Blazer 330 | Owners Manual - Page 15
ATV before each use to make sure it's in safe operating condition. Always follow all inspection and maintenance procedures and schedules described in the owner's manual. 11
2010 Polaris Trail Blazer 330 | Owners Manual - Page 16
SAFETY Safety Warnings Protective Apparel Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident. Operator and passenger must always wear an approved helmet that fits properly and eye protection (goggles
2010 Polaris Trail Blazer 330 | Owners Manual - Page 17
SAFETY Safety Warnings Operating on Pavement Operating an ATV on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the ATV and could result in loss of control and accident or overturn. Avoid operating the ATV on pavement. ATV tires are
2010 Polaris Trail Blazer 330 | Owners Manual - Page 18
improperly could cause loss of traction, loss of control, accident or overturn. Always follow proper procedures for turning as described in the owner's manual. Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster
2010 Polaris Trail Blazer 330 | Owners Manual - Page 19
. Avoid crossing the side of any hill unless absolutely necessary. If crossing a hillside is unavoidable, always follow proper procedures as described in the owner's manual. See page 47. Never attempt to turn the ATV around on any hill until you've mastered the turning technique (on level ground) as
2010 Polaris Trail Blazer 330 | Owners Manual - Page 20
side, or to either side if ATV is pointed straight uphill. • Turn the ATV around and remount, following the procedure described in the owner's manual. See page 49. If the ATV begins rolling downhill: • Keep body weight uphill. • Never apply engine power. • Never apply the auxiliary rear brake while
2010 Polaris Trail Blazer 330 | Owners Manual - Page 21
SAFETY Safety Warnings Operating on Slippery Terrain Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or overturn. Do not operate on excessively rough, slippery or loose terrain. Always use extra
2010 Polaris Trail Blazer 330 | Owners Manual - Page 22
Reverse Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures as outlined in this manual. See page 52. Before shifting into reverse gear, always check for obstacles or people behind the ATV. When it's safe to proceed, back
2010 Polaris Trail Blazer 330 | Owners Manual - Page 23
over large obstacles such as rocks and fallen trees. If unavoidable, use extreme caution and always follow proper operating procedures as outlined in this manual. See page 51. Skidding or Sliding Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). On
2010 Polaris Trail Blazer 330 | Owners Manual - Page 24
and securely attached. • Reduce speed when carrying cargo or pulling a trailer. Allow a greater distance for braking. • Always follow the instructions in the owner's manual for carrying cargo or pulling a trailer. Operating on Frozen Bodies of Water Operating on frozen bodies of water may result in
2010 Polaris Trail Blazer 330 | Owners Manual - Page 25
Safety Warnings Operating a Damaged ATV Operating a damaged ATV can result in an accident. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems. Physical Skills Safe
2010 Polaris Trail Blazer 330 | Owners Manual - Page 26
have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully. If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If an informational or graphic label
2010 Polaris Trail Blazer 330 | Owners Manual - Page 27
SAFETY Safety Labels and Locations Rack Warning General Warning + + + + Rack Warning Discretionary Warning Discretionary Warning WARNING • Never operate this ATV on HILLS steeper than 25 degrees 25°. To prevent overturn on hilly terrain, use throttle and brakes gradually, and shift weight
2010 Polaris Trail Blazer 330 | Owners Manual - Page 28
SAFETY Safety Labels and Locations Age 16 Warning "No Passenger" Warning Tire Pressure/Load Warning + + ++ Clutch Cover Warning "No Passenger" Warning WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. 7175378 Tire Pressure/Load
2010 Polaris Trail Blazer 330 | Owners Manual - Page 29
SAFETY Safety Labels and Locations Age 16 Warning WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this ATV if you are under age 16. 7175374 Clutch Cover Warning WARNING • Moving parts hazard under belt-clutch guard. To prevent
2010 Polaris Trail Blazer 330 | Owners Manual - Page 30
FEATURES AND CONTROLS Switches Headlight Switch Engine Stop Switch Override Switch Main Key Switch Engine Stop Switch Move the stop switch either left or right to the OFF position to stop the engine quickly. The engine will not start or run when the OFF RUN OFF switch is off. Both the main
2010 Polaris Trail Blazer 330 | Owners Manual - Page 31
FEATURES AND CONTROLS Switches Override Switch This vehicle is equipped with a reverse speed limiter system. To gain additional wheel speed while backing, release the throttle and press the override switch. WARNING! Pressing the override switch while the throttle is open can cause loss of control,
2010 Polaris Trail Blazer 330 | Owners Manual - Page 32
controls could cause an accident. Never start or operate an ATV that has a sticking or improperly operating throttle. Always contact your dealer for service before operating the vehicle. Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle
2010 Polaris Trail Blazer 330 | Owners Manual - Page 33
in loss of braking, which could cause an accident. Never operate the ATV with a spongy-feeling brake lever. Always contact your dealer for service before operating the vehicle. Squeeze the brake lever toward the handlebar to apply the front and rear brakes. These brakes are hydraulically activated
2010 Polaris Trail Blazer 330 | Owners Manual - Page 34
FEATURES AND CONTROLS Auxiliary Foot Brake WARNING Aggressively applying the auxiliary brake when backing down a hill may cause rear tipover, which could result in serious injury or death. Never back down a hill. Use caution when applying the auxiliary brake. Do not aggressively apply the auxiliary
2010 Polaris Trail Blazer 330 | Owners Manual - Page 35
FEATURES AND CONTROLS Brake Fluid WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it
2010 Polaris Trail Blazer 330 | Owners Manual - Page 36
FEATURES AND CONTROLS Brake Fluid Hand Brake Check the brake fluid level in the Master Cylinder master cylinder before each use of the vehicle. The master cylinder is located on the left handlebar. Maintain the fluid level 1/4" (6 mm) below the top edge of the master cylinder. Do not overfill. 1.
2010 Polaris Trail Blazer 330 | Owners Manual - Page 37
FEATURES AND CONTROLS Choke The choke assists in starting a cold engine. Refer to the engine starting procedure on page 41 for correct choke and throttle settings during starting. Fuel Tank Cap Always refuel with the engine stopped, and outdoors or in a well ventilated area. Refuel on a level
2010 Polaris Trail Blazer 330 | Owners Manual - Page 38
FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is located on the right side of the vehicle. F: Forward Gear N: Neutral R: Reverse To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear. NOTICE: Shifting gears
2010 Polaris Trail Blazer 330 | Owners Manual - Page 39
FEATURES AND CONTROLS Recoil Starter If the battery is too weak to start the engine, use the recoil starter. Follow the starting procedures on page 41, cranking the engine with the recoil starter instead of the main key switch. 1. Grasp the recoil starter rope handle tightly. 2. Pull slowly so you
2010 Polaris Trail Blazer 330 | Owners Manual - Page 40
, accident or overturn, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner's manual. Break-In Period The break-in period for your new Polaris ATV is the first ten hours of operation, or the time it takes to
2010 Polaris Trail Blazer 330 | Owners Manual - Page 41
OPERATION Break-In Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. See page 33. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level on the dipstick. See page 62. Add oil if necessary to maintain the level in the safe operating range. 3. Drive
2010 Polaris Trail Blazer 330 | Owners Manual - Page 42
type of tires specified for your vehicle. Always maintain proper tire pressure. 11. Never operate a damaged ATV. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage. 12. Never operate the ATV on a frozen body of water. 13. Do not touch hot
2010 Polaris Trail Blazer 330 | Owners Manual - Page 43
OPERATION Know Your Riding Area/Tread Lightly Familiarize yourself with all laws and regulations concerning the operation of this off-road vehicle in your area. Respect the environment in which you ride. Find out where the designated riding areas are by contacting your Polaris dealer, a local riding
2010 Polaris Trail Blazer 330 | Owners Manual - Page 44
OPERATION Pre-Ride Checklist Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it's in safe operating condition. Item Brake system/lever travel Brake fluid Auxiliary brake
2010 Polaris Trail Blazer 330 | Owners Manual - Page 45
OPERATION Starting the Engine 1. Position the vehicle on a level surface outdoors or in a well-ventilated area. 2. Place the transmission in neutral. 3. Lock the parking brake. Tip: The starter interlock will prevent the engine from starting if the transmission is in gear and the brake is not
2010 Polaris Trail Blazer 330 | Owners Manual - Page 46
OPERATION Starting the Engine 9. Turn the ignition key past the ON position to engage the starter. Activate the starter for a maximum of five seconds, releasing the key when the engine starts. NOTICE: Operating the vehicle immediately after starting could cause engine damage. Allow the engine to
2010 Polaris Trail Blazer 330 | Owners Manual - Page 47
OPERATION Driving Procedures 1. Wear a helmet and eye protection. See page 8. 2. Sit upright with both feet on the footrests and both hands on the handlebars. 3. Start the engine and allow it to warm up. 4. Shift the transmission into gear. 5. Check your surroundings and determine your path of
2010 Polaris Trail Blazer 330 | Owners Manual - Page 48
tire must slip traction slightly. To turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. This technique alters the balance of traction between the rear wheels, allowing the turn to be made smoothly. The
2010 Polaris Trail Blazer 330 | Owners Manual - Page 49
OPERATION Driving on Slippery Surfaces Sideways skid Turn in direction of skid Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when
2010 Polaris Trail Blazer 330 | Owners Manual - Page 50
OPERATION Driving Uphill 25° Maximum Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, follow these precautions: 1. Drive straight uphill. 2. Avoid steep hills (25° maximum). 3. Always
2010 Polaris Trail Blazer 330 | Owners Manual - Page 51
OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1. Slow down. 2.
2010 Polaris Trail Blazer 330 | Owners Manual - Page 52
OPERATION Driving Downhill 25° Maximum When driving downhill, follow these precautions: 1. Avoid steep hills (25° maximum). 2. Shift body weight uphill. 3. Drive straight downhill. 4. Slow down. Excessive speed when traveling downhill can cause loss of control. 5. Squeeze the brake lever gradually
2010 Polaris Trail Blazer 330 | Owners Manual - Page 53
OPERATION Turning Around on a Hill (K-Turn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 8 ft. (2.4 m) 1. Stop and lock the parking brake while keeping body weight uphill. 2. Leave the transmission in forward and shut off the engine. 3.
2010 Polaris Trail Blazer 330 | Owners Manual - Page 54
if the engine stops during or after operating in water, restarting can result in serious engine damage. Transport the vehicle to your dealer for service before restarting the engine. If this is not possible, follow the vehicle immersion inspection and drying procedures outlined on page 85, then see
2010 Polaris Trail Blazer 330 | Owners Manual - Page 55
OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3. Travel slowly and use
2010 Polaris Trail Blazer 330 | Owners Manual - Page 56
OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6. Never open the throttle
2010 Polaris Trail Blazer 330 | Owners Manual - Page 57
OPERATION Parking on an Incline 25° maximum Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Stop the engine. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Always block the rear wheels on the downhill side. 5. Turn the fuel valve off.
2010 Polaris Trail Blazer 330 | Owners Manual - Page 58
with extra caution. Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill. USE EXTREME CAUTION when
2010 Polaris Trail Blazer 330 | Owners Manual - Page 59
OPERATION Hauling Cargo Never exceed the weight capacities specified for your ATV on warning labels and in the specifications section of this manual. Always read and understand the load distribution warnings on the rack and hitch warning labels. Never carry cargo on the front of the TRAIL BLAZER.
2010 Polaris Trail Blazer 330 | Owners Manual - Page 60
EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your Polaris vehicle
2010 Polaris Trail Blazer 330 | Owners Manual - Page 61
conditions and an average vehicle speed of approximately 10 miles per hour (16 km/h). Vehicles subjected to severe use must be inspected and serviced more frequently. Severe Use Definition • Frequent immersion in mud, water or sand • Racing or race-style high RPM use • Prolonged low speed, heavy
2010 Polaris Trail Blazer 330 | Owners Manual - Page 62
a „ could result in component failure and cause an accident, which may result in serious injury or death. Always have an authorized Polaris dealer perform these services. Maintenance Chart Key X Perform these operations more often for vehicles subjected to severe use. E Emission-related
2010 Polaris Trail Blazer 330 | Owners Manual - Page 63
MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Item Maintenance Interval (whichever comes first) Hours Calendar Q Steering Remarks Miles (Km) 100 (160) 200 (320) 250 (400)
2010 Polaris Trail Blazer 330 | Owners Manual - Page 64
M - Q Front wheel Q Brake fluid Spark arrestor Idle speed Q Toe adjustment Headlight aim X Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service Q Have an authorized Polaris dealer perform these
2010 Polaris Trail Blazer 330 | Owners Manual - Page 65
MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 57. Items not listed in the chart should
2010 Polaris Trail Blazer 330 | Owners Manual - Page 66
MAINTENANCE Engine Oil Oil Recommendations Always change the oil filter whenever changing oil. Polaris recommends the use of Polaris PS-4 PLUS Performance Synthetic 2W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if Polaris oil is not used. Always use
2010 Polaris Trail Blazer 330 | Owners Manual - Page 67
MAINTENANCE Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 57. Always change the oil filter whenever changing oil. 1. Position the vehicle on a level surface. Place the transmission in neutral. Lock the parking
2010 Polaris Trail Blazer 330 | Owners Manual - Page 68
MAINTENANCE Transmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 57. Polaris recommends the use of Polaris Premium AGL Synthetic Gearcase Lube. See page 103 for the part numbers of Polaris products. Transmission
2010 Polaris Trail Blazer 330 | Owners Manual - Page 69
MAINTENANCE Transmission Oil Oil Change 1. Position the vehicle on a level Adjuster Jam surface. Bolt Nut 2. Place a drain pan beneath the transmission oil drain plug area. 3. Loosen the jam nut. 4. Turn the adjuster bolt in to allow the removal of the drain plug. 5. Remove the drain plug and wipe
2010 Polaris Trail Blazer 330 | Owners Manual - Page 70
MAINTENANCE Brakes The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. The auxiliary foot brake is also hydraulic. Both brake systems are self-adjusting. Brake Inspections The following checks are recommended to keep the brake system
2010 Polaris Trail Blazer 330 | Owners Manual - Page 71
MAINTENANCE Side Panel Removal Tip: Side panel removal may be difficult until the locking tabs and receivers have been snapped and unsnapped a few times. 1. Remove the seat. 2. Remove the push-pins at the front and rear of the side panel. 3. Grasp the rear of the side panel near the rear cab. Pull
2010 Polaris Trail Blazer 330 | Owners Manual - Page 72
record the measurement (2). 7. Subtract measurement 2 from measurement 1. The difference is the vehicle toe-out alignment. 8. If you discover improper alignment, see your Polaris dealer for service. 68
2010 Polaris Trail Blazer 330 | Owners Manual - Page 73
assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your Polaris dealer for service before operating the vehicle. 69
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the handlebars, resulting in loss of control and serious injury or death. Follow the adjustment procedures exactly, or see your Polaris dealer for service. 1. Remove the handlebar cover to Handlebar Bolts access the handlebar bolts. 2. Loosen the four handlebar bolts. 3. Adjust the handlebar to the
2010 Polaris Trail Blazer 330 | Owners Manual - Page 75
injury or death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use original equipment size and and spindle nut retention are critical component operations. All service must be performed by your authorized Polaris dealer. 71
2010 Polaris Trail Blazer 330 | Owners Manual - Page 76
the vehicle on a level surface. Place the transmission in gear. Lock the parking brake. 2. Loosen the wheel nuts slightly. WARNING! Do not service axle nuts that have a cotter pin installed. See your Polaris dealer. 3. Place a suitable stand under the footrest frame to raise the wheel slightly
2010 Polaris Trail Blazer 330 | Owners Manual - Page 77
MAINTENANCE Tires Wheel Nut Torque Specifications Front 27 ft. lbs. (37 Nm) Rear 50 ft. lbs. (68 Nm) Check the wheel nut torques occasionally and when they've been loosened for service. Item Front Wheel Nuts Rear Wheel Nuts Torque Specification 27 ft. lbs. (37 Nm) 50 ft. lbs. (68 Nm) 73
2010 Polaris Trail Blazer 330 | Owners Manual - Page 78
MAINTENANCE Air Filter 1. Position the vehicle on a level surface. Place the transmission in gear. Lock the parking brake. 2. Remove the seat. Pre-Filter 3. Release the air box cover clips, and remove the air box cover. Main Filter 4. Loosen the clamp and remove the filter. 5. Remove the pre-filter
2010 Polaris Trail Blazer 330 | Owners Manual - Page 79
housing is completely dry before reinstalling the drain plug. Water will enter the recoil housing if the starter handle is disengaged from the rope guide when under water. 1. Place the transmission in gear. 2. Lock the parking brake. 3. Stop the engine. 4. Remove the drain screw on the bottom of the
2010 Polaris Trail Blazer 330 | Owners Manual - Page 80
MAINTENANCE Carburetor Your Polaris ATV is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F. (4 degrees C.) or higher. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich and the engine
2010 Polaris Trail Blazer 330 | Owners Manual - Page 81
MAINTENANCE Drive Chain Drive Chain Lubrication Polaris ATV drive chains are equipped with o-ring-sealed, permanently greased pins and rollers. However, the outer surfaces of the roller must be lubricated. Always inspect the drive chain prior to operating the vehicle. Check for damaged or missing o-
2010 Polaris Trail Blazer 330 | Owners Manual - Page 82
(5 mm - 10 mm) Use the following procedure if adjustment is required. 1. Remove the chain guard (if Pin Punch equipped). 2. Loosen the chain guide. 3. Loosen the two eccentric locking bolts. 4. Loosen the caliper mounting bolt located on the left side Locking Bolts of the swing arm. 5. Insert
2010 Polaris Trail Blazer 330 | Owners Manual - Page 83
around the chain. Tip: The chain is adjusted correctly when the tightest portion of the chain has approximately 3/8" (10mm) deflection. 11. Position the chain guide to allow 1/8" (3 mm) clearance and tighten the retaining bolt to 5 ft. lbs. (7 Nm). 12. Reinstall the chain guard (if equipped). 79
2010 Polaris Trail Blazer 330 | Owners Manual - Page 84
MAINTENANCE Lights Headlight Beam Adjustment The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 25 ft. (7.6 m) X X 2" (5 cm) 1. Position the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2.
2010 Polaris Trail Blazer 330 | Owners Manual - Page 85
the wire harness connector from the back of the headlight. CAUTION! Hot components can cause burns to skin. Allow lamps to cool before servicing. 2. Grasp the bulb housing and turn it counterclockwise to remove the bulb. 3. Apply dielectric grease to the light bulb socket before installing the
2010 Polaris Trail Blazer 330 | Owners Manual - Page 86
MAINTENANCE Lights Indicator Lamp Replacement 1. Remove the instrument panel or front cover, if necessary, to access the back of the indicator panel. 2. Using a small, straight-blade screwdriver, turn the base of the bulb 1/4 turn counterclockwise. 3. Using a needle-nose pliers or similar tool, pull
2010 Polaris Trail Blazer 330 | Owners Manual - Page 87
MAINTENANCE Spark Plugs Spark Plug Recommendations Refer to the specifications section beginning on page 108 for the recommended spark plug type and gap for your vehicle. Torque spark plugs to specification. NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use
2010 Polaris Trail Blazer 330 | Owners Manual - Page 88
will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be flaky and white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect carburetion
2010 Polaris Trail Blazer 330 | Owners Manual - Page 89
fuel valve on. 10. Attempt to start the engine. If necesDrain Screw sary, repeat the drying procedure. 11. Take the ATV to your dealer for service as soon as possible, whether you succeed in starting it or not. 12. If water has been ingested into the PVT, follow the procedure on
2010 Polaris Trail Blazer 330 | Owners Manual - Page 90
of the vehicle while purging. Never go under the vehicle while it's inclined. The exhaust system can get extremely hot. Do not perform service on the spark arrestor while the system is hot. Allow components to cool sufficiently before proceeding. Use the following procedure to periodically purge
2010 Polaris Trail Blazer 330 | Owners Manual - Page 91
PVT System WARNING Failure to comply with the instructions in this warning can result in severe injury safe: • Always follow all recommended maintenance procedures. See your dealer as outlined in the owner's manual. • This PVT system is intended for use on Polaris products only. Do not install it
2010 Polaris Trail Blazer 330 | Owners Manual - Page 92
MAINTENANCE PVT System The basic operation of the Polaris PVT system is dependent on engine speed and vehicle torque requirements. As engine speed increases, the force exerted on the movable drive sheave by the flyweights also increases. This, in turn, increases the amount of pinch applied to the
2010 Polaris Trail Blazer 330 | Owners Manual - Page 93
There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Move the vehicle out of the water. 2. Remove the slips, repeat the process. 7. Take the vehicle to your dealer for service as soon as possible. 89
2010 Polaris Trail Blazer 330 | Owners Manual - Page 94
MAINTENANCE Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last
2010 Polaris Trail Blazer 330 | Owners Manual - Page 95
MAINTENANCE Battery Battery Removal 1. 2. 3. 4. 5. 6. 7. 8. Place the transmission in gear. Lock the parking brake. Remove the seat. Disconnect the battery hold-down strap. On conventional batteries, remove the battery vent tube. Disconnect the black (negative) battery cable first. Disconnect the
2010 Polaris Trail Blazer 330 | Owners Manual - Page 96
has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 94 before installing the battery. 1. Ensure that the battery is fully charged. 2. Place the battery in the battery holder in the
2010 Polaris Trail Blazer 330 | Owners Manual - Page 97
MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to
2010 Polaris Trail Blazer 330 | Owners Manual - Page 98
charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less
2010 Polaris Trail Blazer 330 | Owners Manual - Page 99
MAINTENANCE Battery Battery Charging (Sealed Battery) Always verify battery condition before and 1-2 hours after the end of charging. State of Charge 100% 75%-100% Voltage 12.8-13.0 volts 12.5-12.8 volts Action None, check at 3 mos. from date of manufacture May need slight charge, if no charge
2010 Polaris Trail Blazer 330 | Owners Manual - Page 100
MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. Polaris recommends washing the vehicle by hand or with a garden hose,
2010 Polaris Trail Blazer 330 | Owners Manual - Page 101
the Vehicle Polaris recommends the use of common household aerosol furniture polish for polishing the finish on your Polaris vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always
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and liberally apply a weather resistant wax to each polished chrome wheel. Choose a product suitable for chrome finishes. Read and follow the product labels and instructions. Removing Corrosion If light rust is found on the chrome finish, use steel wool (#0000-OTT grade) to remove it. Gently rub the
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. See page 96. Stabilize the Fuel 1. Fill the fuel tank. 2. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons
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two years and any time the fluid looks dark or contaminated) Fog the Engine 1. Treat the fuel system with Polaris Carbon Clean. See page 99. 2. Support the front end of the machine so the engine is level or tilted slightly rearward. 3. Remove the spark plug. Pour 2-3 tablespoons (30-40 ml) of
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Chart beginning on page 57. Battery Storage See pages 93-94 for storage and charging procedures. Storage Area/Covers Set the tire pressure and safely support the ATV with the tires slightly off the ground. Be sure the storage area is well ventilated. Cover the vehicle with a genuine Polaris cover
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MAINTENANCE Transporting the Vehicle Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Turn the fuel valve off. 5. Secure the fuel cap, oil cap and seat. 6. Remove the key to prevent loss during transporting.
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POLARIS PRODUCTS Part # 2870791 2876244 2876245 2873602 2873603 2871653 2872276 2870465 2871312 2871322 2871423 2871460 2871515 2871551 2871329 2872073 2872348 2871326 2870652 2872189 2871956 2859044 Description Engine Lubricant Fogging Oil (12 oz. Aerosol) PS-4 PLUS Performance Synthetic 2W-50 4-
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TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Starting out going up a steep incline Driving at low RPM or ground speed (3-7 MPH) Insufficient warm-up at low
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TROUBLESHOOTING Engine Doesn't Turn Over Possible Cause Low battery voltage Loose battery connections Loose solenoid connections Solution Recharge the battery to 12.8 VDC Check all connections
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TROUBLESHOOTING Engine Pings or Knocks Possible Cause Poor quality or low octane fuel Incorrect ignition timing Incorrect spark plug gap or heat range Idle set too
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TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water is present in fuel Overuse of choke Fouled
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SPECIFICATIONS TRAIL BOSS 330 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Front Rack Capacity Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground
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SPECIFICATIONS TRAIL BOSS 330 Driving System Type Shift Type Gear Reduction, Reverse Gear Reduction, Forward Drive Ratio, Final Drive Chain Tires/Pressure, Front Tires/Pressure, Rear Front Suspension Rear Suspension Shock Adjustment Brakes, Front and Rear Brake, Auxiliary Brake, Parking Headlight
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SPECIFICATIONS TRAIL BLAZER 330 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Front Rack Capacity (Accessory) Rear Rack Capacity (Accessory) Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall
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SPECIFICATIONS TRAIL BLAZER 330 Driving System Type Shift Type Gear Reduction, Reverse Gear Reduction, Forward Drive Ratio, Final Drive Chain Tires/Pressure, Front Tires/Pressure, Rear Front Suspension Rear Suspension Shock Adjustment Brakes, Front and Rear Brake, Auxiliary Brake, Parking Headlight
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DECLARATION OF CONFORMITY Polaris Industries Inc., 2100 Hwy 55, Medina, MN 55340 U.S.A. Telephone 763-542-0500 We, Polaris Industries Inc., declare that the vehicles listed below conform to the essential health and safety requirements applicable to off-road all-terrain vehicles. APPLICABLE EUROPEAN
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WARRANTY LIMITED WARRANTY Polaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIMITED WARRANTY on all components of the Polaris All Terrain Vehicle (ATV) against defects in material or workmanship. Polaris also gives a one year limited warranty on the final drive chain for
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for purposes other than for which it was manufactured, or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not cover physical damage to paint or finish, stress cracks, tearing or puncturing
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WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES This warranty also excludes failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment,
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THE DEALER IS YOUR RESPONSIBILITY). Polaris suggests that you use your original selling dealer; however, you may use any Polaris Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will
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must be done by an authorized Polaris dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle. Outside the Country where your vehicle
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where it was purchased, and you have not followed the procedure set out above, your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind. (Vehicles registered to Government officials or military personnel on assignment outside of the country where the vehicle was
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WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is in addition to the Polaris standard limited warranty for your vehicle. Polaris Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it
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responsible for performing the scheduled maintenance identified in the owner's manual. Polaris may deny warranty claims for failures that have been recommends that you contact an authorized Polaris dealer to perform any service that may be necessary for your vehicle. Polaris also recommends that
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MAINTENANCE LOG Present this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and services performed. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 121
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MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 122
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INDEX A Air Filter ...74 Apparel, Protective ...12 D Driving Downhill ...Driving in Reverse ...Driving on a Sidehill...Driving on Slippery Surfaces ...Driving Over Obstacles ...Driving Procedures ...Driving Through Water ...Driving Uphill...48 52 47 45 51 43 50 46 B Battery ...90-95 Charging (
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L Lights ...80-82 Headlamp Replacement ...81 Headlight Beam Adjustment...80 Indicator Lamp Replacement ...82 Taillight/Brakelight Replacement 82 Lubrication Guide ...61 M Maintenance Chart...57-60 Modifications...9 N Noise Emission Control System ...56 O Oil, Engine...62 Oil, Transmission...64-65
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INDEX T Training...7 Transmission Oil...64-65 Transporting the Vehicle ...102 Tread Lightly ...39 Turning Around on a Hill ...49 Turning the Vehicle ...44 W Warning Symbols ...4 Washing the Vehicle...96-97 Wheel Hub Tightening ...71 Wheel Installation ...72 Wheel Nut Torque Specifications...73