2011 Polaris Hawkeye 2x4 Owners Manual

2011 Polaris Hawkeye 2x4 Manual

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  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 1
    PMS 419 Hawkeye 2X4 for Maintenance and Safety Owner's Manual Read this manual carefully. It contains important safety information. This is an adult vehicle only. Operation is prohibited for those under 16 years of age.
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 2
    The text is printed on 100% recycled with 40% post-consumer waste (PCW).
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 3
    on hills and rough terrain and in turns. S avoid paved surfaces - pavement may seriously affect handling and control. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy. 55
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 4
    RANGER® utility vehicles • Victory Motorcycles® Always follow the instructions and recommendations in this manual. The manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and should be performed only by a factory certified
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 5
    omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. The original instructions for this vehicle are in English. Other languages are provided as translations of the original
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 6
    TABLE OF CONTENTS Introduction ...5 Safety ...8 Features and Controls ...20 Operation ...32 Emission Control Systems ...53 Maintenance ...54 POLARIS Products...105 Troubleshooting ...106 Specifications ...110 Declaration of Conformity ...114 Warranty ...115 Maintenance Log ...118 Index ...121 3
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 7
    4
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    on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. WARNING A WARNING indicates a hazardous situation which, if not avoided, may result in
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 9
    collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions. Read and understand your owner's manual and all warnings before operating this POLARIS vehicle. Safety Training When you purchased your new POLARIS vehicle, your dealer offered a hands-on
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 10
    INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 11
    WARNING Serious injury or death can result if you do not follow the instructions and procedures listed here and throughout this manual. Read and understand all warnings, cautions and operating procedures in this manual and on the safety labels before operating this vehicle. Never operate this
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 12
    SAFETY Operator Safety Always wear an approved helmet that fits properly. Wear eye protection (goggles or face shield), gloves, boots, long sleeves and long pants. Never consume alcohol or drugs before or while operating this vehicle. Never operate at excessive speeds. Travel and turn at speeds
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 13
    inspect your vehicle before each use to verify that it's in safe operating condition. Follow the inspection and maintenance procedures outlined in this manual. See page 35. Keep both hands on the handlebars. Keep both feet on the footrests. Always travel slowly when operating on unfamiliar terrain
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 14
    the entire vehicle for possible damage, including (but not limited to) brake, throttle and steering systems. Always follow the procedures outlined in this manual for driving on hills. See page 41. Never operate on hills too steep for this vehicle or for your abilities. Practice on smaller hills
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 15
    for operating on slippery or loose surfaces. Use extra caution. Always avoid skidding or sliding. See page 40. Always follow the procedures outlined in this manual for driving through water. Never drive through deep or fast-flowing water. See page 46. Always follow the procedures outlined in this
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 16
    . Reduce speed and follow the instructions in this manual for carrying cargo or towing. Allow a greater distance for braking. Never operate this vehicle on a frozen body of water unless you have independently verified that the ice is sufficiently thick to support
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 17
    NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate: • without proper training or instruction • at speeds too fast for your skills or the conditions • on public roads - affect handling and control LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 7175376 H 14
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 18
    SAFETY Safety Labels and Locations Discretionary Warning WARNING • Never operate this ATV on HILLS steeper than 25 degrees 25°. To prevent overturn on hilly terrain, use throttle and brakes gradually, and shift weight uphill. • REVERSE operation can be dangerous even at low speeds. Steering becomes
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 19
    SAFETY Safety Labels and Locations Age 16 Warning Rack Warning Rack Warning H H H Clutch Cover Warning H H "No Passenger" Warning "No Passenger" Warning WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. 7175378 Age 16 Warning
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 20
    gradually, while in reverse. Override Switch (2X4 Models) Reverse speed is limited. Reverse override is controlled by the override switch. See your Owner's Manual. All Wheel Drive Switch (4X4 Models) Do not push switch to engage AWD if the rear wheels are spinning. This may cause severe drive
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 21
    SAFETY Safe Riding Gear Always wear protective clothing to reduce the chance of injury. Eye Protection Long Sleeves Gloves Long Pants Helmet Boots Helmet Always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S. Department of
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 22
    SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 23
    FEATURES AND CONTROLS Switches Headlight Switch Main Key Switch Mode/Reverse Override Switch Engine Stop Switch All Wheel Drive Switch (4X4 Models) Mode/Reverse Override Switch This vehicle is equipped with a reverse speed limiter system.To gain additional power while backing, depress the
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 24
    FEATURES AND CONTROLS Switches Engine Stop Switch Move the stop switch either left or right to the OFF position to stop the engine quickly. The engine will not start or run when OFF RUN OFF the switch is off. Both the main switch and the engine stop switch will shut off all electrical power to the
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 25
    operation. Do not start or operate a vehicle with sticking or improperly operating throttle controls. Contact your dealer for repair if throttle problems arise. Electronic Throttle Control (ETC) This vehicle is equipped with POLARIS Electronic Throttle Control (ETC), which is designed to reduce the
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 26
    FEATURES AND CONTROLS Brake Lever Squeeze the brake lever toward the handlebar to apply the front and rear brakes. These brakes are hydraulically activated disc type brakes that are activated by only one lever. Always test brake lever travel and master cylinder fluid level before riding. When
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 27
    FEATURES AND CONTROLS Parking Brake Operating this vehicle while the parking brake is engaged could result in an accident and serious injury or death. Always check to be sure the parking brake is disengaged before operating. Locking the Parking Brake 1. Place the transmission in gear. 2. Squeeze
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 28
    FEATURES AND CONTROLS Auxiliary Foot Brake The auxiliary brake system is intended to be used as a backup for the main brake system. Should the main system fail, use the auxiliary foot brake. Never back down a hill. Applying the auxiliary brake when backing down a hill may cause rear tipover, which
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 29
    FEATURES AND CONTROLS Choke The choke assists in starting a cold engine. Refer to the engine starting procedure on page 36 for correct choke and throttle settings during starting. Fuel Tank Cap Remove the fuel tank cap to add fuel to the fuel tank. Use either leaded or unleaded gasoline with a
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 30
    transmission damage. Stop the vehicle, release the throttle and move the shift lever to the desired gear. See your dealer if you experience any shifting problems. 27
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 31
    FEATURES AND CONTROLS Recoil Starter If the battery is too weak to start the engine, use the recoil starter. Follow the starting procedures on page 36, cranking the engine with the recoil starter instead of the main key switch. 1. Grasp the recoil starter rope handle tightly. 2. Pull slowly so you
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 32
    FEATURES AND CONTROLS All Wheel Drive (AWD) System (4X4 Models) The All Wheel Drive system is controlled by the AWD switch. When the switch is on 2X4, the vehicle is in two-wheel drive at all times. When the switch is on AWD, the vehicle is in all wheel AWD drive and the AWD indicator light Switch
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 33
    FEATURES AND CONTROLS Instrument Cluster Your vehicle is equipped with an instrument cluster that senses vehicle speed from the right front wheel. The instrument cluster measures distance in miles as well as hours of operation. It also includes a reverse speed limiter function that limits this
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 34
    FEATURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is located in the instrument cluster. All segments will light up for 3 seconds at start-up. 1. Gear Indicator - This 1 indicator displays gear shifter position. N = Neutral (Green) R = Reverse (Amber) 2.
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 35
    OPERATION Fuel Safety WARNING Gasoline is highly flammable and explosive under certain conditions. • Use extreme caution whenever handling gasoline. • Refuel with the engine stopped. Refuel outdoors or in a well-ventilated area. • Never fill a fuel container while it's on the vehicle. Static
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 36
    OPERATION Break-In Period The break-in period for your new POLARIS vehicle is the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as following the procedures for a proper break-in. Careful treatment of a
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 37
    OPERATION Break-In Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. See page 26. 2. Check the oil level on the dipstick. See page 61. Add oil if necessary to maintain the level between the safe and add marks. 3. Drive slowly at first. Select an open area that allows room to
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 38
    OPERATION Pre-Ride Checklist If a proper inspection is not done before each use, severe injury or death could result. Always inspect the vehicle before each use to ensure it's in proper operating condition. Item Brake system/lever travel Brake fluid Auxiliary brake Front suspension Rear suspension
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 39
    OPERATION Starting the Engine Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area. 1. Position the vehicle on a level surface. 2. Place the transmission in neutral. 3. Lock the parking
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 40
    OPERATION Starting the Engine 8. Turn the ignition key past the ON position to engage the starter. Activate the starter for a maximum of five seconds, releasing the key when the engine starts. 9. If the engine does not start, return the key to the OFF position and wait five seconds before attempting
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 41
    OPERATION Driving Procedures 1. Wear protective riding gear. See page 18. 2. Perform the pre-ride inspection. See page 35. 3. Sit upright with both feet on the footrests and both hands on the handlebars. 4. Start the engine and allow it to warm up. 5. Shift the transmission into gear. 6. Check your
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 42
    down. 2. Steer in the direction of the turn. 3. Keep both feet on the footrests. 4. Lean your upper body to the inside of the turn while supporting your weight on the outer footrest. This technique alters the balance of traction between the rear wheels, allowing the turn to be made smoothly. The
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 43
    OPERATION Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when entering slippery areas. 3. Engage AWD (if
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 44
    OPERATION Driving Uphill 25° Maximum Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn and result in serious injury or death. Whenever traveling uphill, follow these precautions: 1. Drive straight uphill. 2. Avoid
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 45
    OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1. Slow down. 2.
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 46
    OPERATION Driving Downhill When driving downhill, follow these precautions: 1. Before operating your vehicle, learn how to use the auxiliary brake for emergency situations (if single-lever brakes become inoperable). 2. Always check the terrain carefully before descending a hill. 3. Shift your
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 47
    OPERATION Turning Around on a Hill (K-Turn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 8 ft. (2.4 m) 44
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 48
    OPERATION Turning Around on a Hill (K-Turn) 1. Stop and lock the parking brake while keeping body weight uphill. 2. Leave the transmission in forward and shut off the engine. 3. Dismount on the uphill side of the vehicle, or on the left if the vehicle is pointing straight uphill. 4. Staying uphill
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 49
    deep or fast-flowing water. Major engine damage can result if the vehicle is not thoroughly inspected after operation in water. Perform the services outlined in the maintenance chart. The following areas need special attention: engine oil, transmission oil, front and rear gearcases, and all grease
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 50
    make sudden throttle changes. If your vehicle becomes immersed or is operated in water that exceeds the footrest level, take it to your dealer for service before starting the engine. If it's impossible to take it to a dealer before starting it, follow the steps described on page 88. Have the vehicle
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 51
    OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3. Travel slowly and use
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 52
    OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6. Never open the throttle
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 53
    OPERATION Hauling Cargo WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo. • Read and understand the load distribution warnings listed on the vehicle
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 54
    and understand the load distribution warning labels on the vehicle, and never exceed the weight capacities outlined in the specifications section of the owner's manual and on the safety labels. Cargo weight should be evenly distributed (1/3 on the front rack and 2/3 on the rear rack) and mounted as
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 55
    OPERATION Parking on an Incline Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Stop the engine. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Always block the rear wheels on the downhill side. 5. Turn the fuel valve off. 52
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 56
    EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements. Spark Arrestor Your POLARIS vehicle has a spark arrestor that was designed for onroad and off-road operation.
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 57
    Chart Maintenance intervals in the following chart are based upon average riding conditions. Vehicles subjected to severe use must be inspected and serviced more frequently. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 58
    a „ could result in component failure and cause an accident, which may result in serious injury or death. Always have an authorized POLARIS dealer perform these services. Maintenance Chart Key X Perform these operations more often for vehicles subjected to severe use. E Emission-related
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 59
    MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Item Maintenance equipped) X Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service n Have an authorized POLARIS dealer perform these
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 60
    MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Calendar 3M 6M 6M 6M 6M 6M 6M 6M 6M 12 M 12 M Hours X General lubrication Carburetor float bowl nE Throttle Cable/ ETC Remarks Miles (Km) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800 500 (800) Lubricate
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    wheel bearings n Brake fluid Spark arrestor Idle speed n Toe adjustment Headlight aim X Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service n Have an authorized POLARIS dealer perform these
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 62
    MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 54. Items not listed in the chart should
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 63
    MAINTENANCE Engine Oil Oil Recommendations Always change the oil filter whenever changing oil. POLARIS recommends the use of POLARIS PS-4 PLUS Performance Synthetic 2W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if POLARIS oil is not used. Always use
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 64
    MAINTENANCE Engine Oil Oil Level The oil dipstick is located behind the recoil on the right side of the vehicle. 1. Position the vehicle on a level surface. 2. Place the transmission in neutral. 3. Lock the parking brake. 4. Start the engine. Allow it to idle for 30 seconds. Stop the engine. 5.
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 65
    MAINTENANCE Oil and Filter Change Hot oil may result in serious burns. Do not allow hot oil to contact skin. Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 54. Always change the oil filter whenever changing oil. 1. Position the vehicle
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 66
    MAINTENANCE Oil and Filter Change 11. Place towels under the oil filter. Using an oil filter wrench, turn the filter counterclockwise to remove it. 12. Clean the filter sealing area on the engine. 13. Lubricate the filter o-ring. Check to make sure the o-ring is in good condition. 14. Install the
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 67
    MAINTENANCE Transmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 54. Maintain the oil level at the bottom of the fill plug hole. See page 105 for the part numbers of POLARIS products. The fill plug is located on
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 68
    MAINTENANCE Transmission Oil Oil Check 1. Position the vehicle on a level surface. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Remove the fill plug. Use a 15 mm wrench. 5. Check the oil level. 6. Add oil as needed. Do not overfill. 7. Reinstall the fill plug. Torque to
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 69
    MAINTENANCE Transmission Oil Oil Change 1. Position the vehicle on a level surface. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Remove the fill plug. Use a 15 mm wrench. 5. Place a drain pan under the gearcase. 6. Remove the drain plug. Use a 15 mm wrench. 7. Allow the oil to
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 70
    MAINTENANCE Front Gearcase (Demand Drive) Fluid (if equipped) Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart beginning on page 54. We recommend the use of POLARIS Premium Demand Drive Hub Fluid. Use of other oils may result in improper
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 71
    MAINTENANCE Front Gearcase (Demand Drive) Fluid (if equipped) Fluid Check 1. Position the vehicle on a level surface. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Remove the fill plug. Use an 8 mm Allen wrench. 5. Check the oil level. 6. Add the recommended oil as needed to
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 72
    MAINTENANCE Front Gearcase (Demand Drive) Fluid (if equipped) Fluid Change 1. Position the vehicle on a level surface. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Remove the fill plug. Use an 8 mm Allen wrench. 5. Place a drain pan under the gearcase. 6. Remove the drain plug.
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 73
    mean that brake pads are worn and need to be replaced. Do not operate the vehicle with spongy or weak brakes. See your dealer for service. Operating the vehicle with a spongy brake can result in loss of braking, which could cause an accident. Never operate the vehicle with spongy-feeling brakes
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 74
    MAINTENANCE Brake Fluid Hand Brake The master cylinder is located on the left handlebar. Maintain the fluid level 1/4" (6.3 mm) below the top edge of the master cylinder. Do not overfill. 1. Position the vehicle on a level surface. Make sure the handlebars are straight. 2. View the fluid level
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 75
    MAINTENANCE Brakes The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. The auxiliary foot brake is also hydraulic. Both brake systems are self-adjusting. Brake Inspections The following checks are recommended to keep the brake system
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 76
    3-6 mm toe out alignment. 5. Repeat the measurement procedure on the other side of the vehicle. 6. If you discover improper alignment, see your POLARIS dealer for service. 73
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 77
    MAINTENANCE Camber and Caster The camber and caster are non-adjustable. Spring Adjustments The front and rear shock absorber springs are adjustable. Rotate the adjuster either clockwise or counterclockwise to increase or decrease spring tension. Always adjust both sides equally. Tip: Accessory
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    , resulting in loss of control and possible serious personal injury or death. Follow the adjustment procedures exactly, or see your POLARIS dealer for service. 1. Loosen the four handlebar bolts. 2. Adjust the handlebar to the desired height. 3. Be sure the handlebars do not contact the gas tank or
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 79
    MAINTENANCE Carburetor This vehicle is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F. (4 degrees C.) or higher. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich and the engine loses
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 80
    MAINTENANCE Throttle Cable Freeplay Adjust throttle cable freeplay at the handlebar. 1. Locate the throttle cable adjuster at the handlebar. 2. Squeeze the end of the rubber boot and slide it far enough to expose the end of the inline cable adjuster. 3. Loosen the adjuster lock nut. 4. Rotate the
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 81
    assembly of this vehicle should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your POLARIS dealer for service before operating the vehicle. Side Panel Removal 1. Remove the seat. 2. Grasp the top of the side panel and pull it outward to remove it
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 82
    proper tire pressure as described on the label on your vehicle and in the owner's manual. • Always use original equipment size and type when replacing tires. • Make sure and spindle nut retention are critical component operations. All service must be performed by your authorized POLARIS dealer. 79
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 83
    MAINTENANCE Tires Wheel Removal 1. Position the vehicle on a level surface. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Loosen the wheel nuts slightly. 5. Place a suitable stand under the footrest frame to raise the wheel slightly off the ground. 6. Remove the wheel nuts. 7.
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 84
    affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer. 1. Place the wheel on the wheel hub with the valve stem toward the
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 85
    MAINTENANCE Air Filter/Breather Filter 1. Position the vehicle on a level surface. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Remove the seat. 5. Release the air box cover clips, and remove the air box cover. 6. Remove the air filter. 7. Remove the sleeve from the filter. 8.
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 86
    MAINTENANCE Lights Headlight Beam Adjustment The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 25 ft. (7.6 m) 2" (5 cm) 1. Position the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2. Place
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 87
    operation. Wash the headlights and taillights frequently. Hot components can cause serious burns to skin. Do not service the headlamps until they've cooled. Headlamp Replacement When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 88
    MAINTENANCE Recoil Housing Always drain the recoil housing after operating the vehicle in wet conditions. Drain the housing before storing the vehicle. Make sure the housing is completely dry before reinstalling the drain plug. 1. Place the transmission in gear. 2. Lock the parking brake. 3. Stop
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 89
    MAINTENANCE Spark Plugs Spark Plug Recommendations Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs. Refer to the specifications section beginning on page 110 for the recommended spark plug type and gap for your vehicle. Torque spark
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 90
    will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be flaky and white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect carburetion
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 91
    9. Turn the fuel valve on. 10. Attempt to start the engine. If necessary, repeat the drying procedure. 11. Take the vehicle to your dealer for service as soon as possible, whether you succeed in starting it or not. 12. If water has been ingested into the PVT, follow the procedure on
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 92
    the spark arrestor could result in serious injury or death. The exhaust system can get extremely hot. Do not perform service on the spark arrestor while the system is hot. Allow components to cool sufficiently before proceeding. Remove any combustible materials from the area. Wear eye
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 93
    following responsibilities to make sure this system remains safe: • Always follow all recommended maintenance procedures. See your dealer as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 94
    There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Move the vehicle out of the water. 2. Remove the the process. 8. Take the vehicle to your dealer for service as soon as possible. PVT Drain Plug 91
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 95
    MAINTENANCE Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 96
    MAINTENANCE Battery Battery Removal 1. Place the transmission in gear. 2. Lock the parking brake. 3. Open the front cover. 4. Disconnect the battery holddown strap. 5. On conventional batteries, remove the battery vent tube. 6. Disconnect the black (negative) battery cable first. 7. Disconnect the
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 97
    has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 96 before installing the battery. 1. Ensure that the battery is fully charged. 2. Place the battery in the battery holder. 3. With
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 98
    MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 99
    and the sealing strip cannot be removed, you must use a voltmeter or multimeter to measure DC voltage. For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 100
    MAINTENANCE Battery Battery Charging (Sealed Battery) Always verify battery condition before and 1-2 hours after the end of charging. State of Charge 100% Charge Time Voltage 12.8-13.0 volts Action None, check at 3 mos. from date of manufacture May need slight charge, if no charge given, check in
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 101
    MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components. High water pressure may damage components. POLARIS recommends washing the vehicle by hand or with a garden hose, using
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 102
    the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 103
    and liberally apply a weather resistant wax to each polished chrome wheel. Choose a product suitable for chrome finishes. Read and follow the product labels and instructions. Removing Corrosion If light rust is found on the chrome finish, use steel wool (#0000-OTT grade) to remove it. Gently rub the
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 104
    . See page 98. Stabilize the Fuel 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 105
    two years and any time the fluid looks dark or contaminated) Fog the Engine 1. Treat the fuel system with POLARIS Carbon Clean. See page 101. 2. Support the front end of the machine so the engine is level or tilted slightly rearward. 3. Remove the spark plug. Rotate the piston to BDC and
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 106
    beginning on page 54. Battery Storage See pages 95-96 for storage and charging procedures. Storage Area/Covers 1. Set the tire pressure and safely support the vehicle with the tires slightly off the ground. 2. Be sure the storage area is well ventilated. 3. Cover the vehicle with a genuine POLARIS
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 107
    MAINTENANCE Transporting the Vehicle Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Turn the fuel valve off. 5. Secure the fuel cap, oil cap and seat. 6. Remove the key to prevent loss during transporting.
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 108
    POLARIS PRODUCTS Part Number 2870791 2876244 2876245 2878068 2878069 2870465 2877922 2877923 2871312 2871322 2871423 2871460 2871515 2871551 2871329 2871326 2870652 2872189 2871956 2859044 Description Engine Lubricant Fogging Oil (12 oz./355 ml Aerosol) PS-4 PLUS 2W-50 4-Cycle Oil (qt./.95 l) PS-4
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 109
    TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Driving onto a pickup or tall trailer in high range Starting out going up a steep incline Driving at low RPM
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 110
    TROUBLESHOOTING Engine Doesn't Turn Over Possible Cause Blown fuse Low battery voltage Loose battery connections Loose solenoid connections Solution Replace fuse Recharge the battery to 12.8
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 111
    TROUBLESHOOTING Engine Pings or Knocks Possible Cause Poor quality or low octane fuel Incorrect ignition timing Incorrect spark plug gap or heat range Idle set too
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 112
    TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water is present in fuel Overuse of choke Fouled
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 113
    SPECIFICATIONS HAWKEYE 2X4 Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Front Rack Capacity Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 114
    SPECIFICATIONS HAWKEYE 2X4 Tires/Pressure, Front Tires/Pressure, Rear Front Suspension Rear Suspension Shock Adjustment Brakes, Front Brakes, Rear Brake, Auxiliary Brake, Parking Headlight Taillights Brake Light Battery DC Plug-In (rear) Windshield Speedometer/Odometer/ Tripmeter/Hourmeter Fuel
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 115
    SPECIFICATIONS HAWKEYE 4X4 Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Demand Drive Fluid Front Rack Capacity Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 116
    SPECIFICATIONS HAWKEYE 4X4 Drive Ratio, Front Drive Ratio, Final Tires/Pressure, Standard models Tires/Pressure, LE models Front Suspension Rear Suspension Shock Adjustment Brakes, Front and Rear Brake, Auxiliary Brake, Parking Headlight Taillights Brake Light Battery DC Plug-In (rear) Windshield
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 117
    DECLARATION OF CONFORMITY POLARIS Industries Inc., 2100 Hwy 55, Medina, MN 55340 U.S.A. Telephone 763-542-0500 April 22, 2010 We, POLARIS Industries Inc., declare that the vehicles listed below conform to the essential health and safety requirements applicable to off-road all-terrain vehicles.
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 118
    and set-up of your vehcile is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 119
    WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES Warranty does not apply to parts exposed to friction surfaces, stresses, environmental conditions and/or contamination, for which they were not designed or not intended, including but not limited to the following items: Wheels and tires Suspension
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 120
    THE DEALER IS YOUR RESPONSIBILITY). POLARIS suggests that you use your original selling dealer; however, you may use any POLARIS Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 121
    MAINTENANCE LOG Present this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and services performed. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 118
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 122
    MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 119
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 123
    MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 120
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 124
    INDEX A Accessories ...103 Age Restrictions ...6 Air Filter ...82 All Wheel Drive Switch ...21 All Wheel Drive System ...29 AWD Switch...29 AWD System ...29 D Demand Drive Fluid ...67-69 Drive Belt Wear/Burn...106 Drivetrain Break-In...34 Driving Downhill ...43 Driving in Reverse ...49 Driving on a
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 125
    Steering Assembly...78 Storage ...98-103 L Lights ...83-84 Headlamp Replacement ...84 Headlight Beam Adjustment . . 83 Taillight/Brakelight ...84 Lubrication Guide ...59 M Maintenance Chart...54-58 Mode Switch ...20 Modifications...6 N Noise Emission Control System ...53 O Oil Engine ...60- 61
  • 2011 Polaris Hawkeye 2x4 | Owners Manual - Page 126
    INDEX S Switches AWD Switch...21, 29 Engine Stop Switch...21 Headlight Switch...21 Main Key Switch ...21 Mode/Reverse Override Switch 20 V Vehicle Identification Numbers ...7 Vehicle Immersion ...88 W Warning Symbols ...5 Washing the Vehicle...98-99 Wheel Hub Tightening ...79 Wheel Installation
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PMS 419
Owner's Manual
for Maintenance and Safety
Read this manual carefully. It contains important safety information.
This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
Hawkeye
2X4