2014 Polaris Ranger Diesel Owners Manual
2014 Polaris Ranger Diesel Manual
2014 Polaris Ranger Diesel manual content summary:
- 2014 Polaris Ranger Diesel | Owners Manual - Page 1
PMS 419 RANGER® Diesel RANGER CREW® Diesel Owner's Manual for Maintenance and Safety - 2014 Polaris Ranger Diesel | Owners Manual - Page 2
WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this product - 2014 Polaris Ranger Diesel | Owners Manual - Page 3
operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and should be performed only by a factory certified Master - 2014 Polaris Ranger Diesel | Owners Manual - Page 4
omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. The original instructions for this vehicle are in English. Other languages are provided as translations of the original - 2014 Polaris Ranger Diesel | Owners Manual - Page 5
TABLE OF CONTENTS Introduction ...4 Safety ...8 Features and Controls ...21 Operation ...34 Winch Guide ...53 Emission Control Systems ...62 Maintenance ...63 Specifications ...93 POLARIS Products...94 Troubleshooting ...95 Warranty ...98 Maintenance Log ...104 Index ...105 3 - 2014 Polaris Ranger Diesel | Owners Manual - Page 6
area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. DANGER - 2014 Polaris Ranger Diesel | Owners Manual - Page 7
hands on the steering wheel (if driving) or on a passenger hand hold. • Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels. • Always use the cab nets (or doors) while riding in this vehicle. Always keep hands, feet and all other body parts - 2014 Polaris Ranger Diesel | Owners Manual - Page 8
INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of - 2014 Polaris Ranger Diesel | Owners Manual - Page 9
INTRODUCTION European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per prEN 15997. The operating conditions of the machinery during testing: The vehicles were in like-new condition. The environment was controlled as - 2014 Polaris Ranger Diesel | Owners Manual - Page 10
SAFETY Safe Riding Gear The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. Protective gear reduces the chance of injury. Long Sleeves Eye Protection Long Pants Gloves Over-the-Ankle Boots Helmet - 2014 Polaris Ranger Diesel | Owners Manual - Page 11
clean. Gloves Wear gloves for comfort and for protection from sun, cold weather and other elements. Boots Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals. Clothing Wear long sleeves and long pants to protect arms and legs. Rider - 2014 Polaris Ranger Diesel | Owners Manual - Page 12
of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement - 2014 Polaris Ranger Diesel | Owners Manual - Page 13
Do not put any part of your body outside of the vehicle for any even on flat, open areas. reason. LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA TRAINING (rohva.org). 7179984 Payload Warning WARNING RANGER 4x4 Gas CA 4x4 Gas Crew Gas - 2014 Polaris Ranger Diesel | Owners Manual - Page 14
16 (110) 1750 lbs. (795 kg) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES Read Operation and Maintenance Manual for more detailed loading information. 7180170 Clutch Cover Warning WARNING NO STEP • Moving parts hazard under belt-clutch guard. To prevent - 2014 Polaris Ranger Diesel | Owners Manual - Page 15
Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this entire manual and all labels carefully. Follow the operating procedures described. • Never allow anyone under the - 2014 Polaris Ranger Diesel | Owners Manual - Page 16
chance of skidding or sliding out of control. • Never operate your vehicle in fast-flowing water or in water deeper than that specified in this manual. See page 47. Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them lightly several times to - 2014 Polaris Ranger Diesel | Owners Manual - Page 17
exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a greater distance for braking. • Always engage the park brake before getting out of the - 2014 Polaris Ranger Diesel | Owners Manual - Page 18
the vehicle properly in different situations and on different types of terrain. All operators must read and understand the Owner's Manual and all warning and instruction labels before operating the vehicle. All operators should review the safety DVD provided with this vehicle and take a ROHVA - 2014 Polaris Ranger Diesel | Owners Manual - Page 19
and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed. • Do not exceed vehicle weight capacities. The vehicle's maximum weight capacity is listed - 2014 Polaris Ranger Diesel | Owners Manual - Page 20
accident. After any rollover or other accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not . Always follow proper procedures for turning as described in this owner's manual. Never turn abruptly or at sharp angles. Never turn at high speeds - 2014 Polaris Ranger Diesel | Owners Manual - Page 21
hills improperly can cause loss of control or vehicle rollover. Always follow proper procedures for climbing hills as described in this owner's manual. See page 44. Descending Hills Improperly Improperly descending a hill could cause loss of control or rollover. Always follow proper procedures for - 2014 Polaris Ranger Diesel | Owners Manual - Page 22
vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels. Operating on Frozen Bodies of Water Severe water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your passengers, - 2014 Polaris Ranger Diesel | Owners Manual - Page 23
FEATURES AND CONTROLS Component Locations Your vehicle is equipped with cab nets on both sides of the vehicle. Cab nets (or doors, if equipped) must be used by both operator and passengers at all times. The vehicle illustrated below is shown without cab nets only to allow component identification. - 2014 Polaris Ranger Diesel | Owners Manual - Page 24
FEATURES AND CONTROLS Switches and Indicator Lights AWD/Differential Switch Wait-to-Start (Glow Plug) Light Switch Indicator Ignition Switch Low Oil Pressure Indicator OFF START ON Ignition Switch The ignition switch is a three-position, key-operated switch. The key can be removed from the switch - 2014 Polaris Ranger Diesel | Owners Manual - Page 25
the differential and allow the two rear drive wheels to operate independently. See page 52 for differential lock operating instructions. Wait-to-Start (Glow Plug) Indicator When the key is turned to the ON position, the glow 67. If the oil level is adequate, see your POLARIS dealer for service. 23 - 2014 Polaris Ranger Diesel | Owners Manual - Page 26
the engine is at idle. Tip: Maintaining shift linkage adjustment is important to assure proper transmission function. See your dealer if you experience any shifting problems. 24 - 2014 Polaris Ranger Diesel | Owners Manual - Page 27
tension after the first 25 hours of operation and every 100 hours thereafter to ensure proper cable tension. See page 81. Always apply the service brakes before engaging or releasing the park brake. 1. Apply the brakes. 2. Pull the park brake lever downward as far as possible. 3. To release the - 2014 Polaris Ranger Diesel | Owners Manual - Page 28
in any way. No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover. WARNING! Vehicle rollover could cause severe injury or death. Always avoid operating in a manner that could result in vehicle - 2014 Polaris Ranger Diesel | Owners Manual - Page 29
FEATURES AND CONTROLS Cab Nets Riding in this vehicle without using the cab nets (or doors, if equipped) increases the risk of serious injury or death in the event of an accident or rollover. Cab nets (or doors) must be used by both operator and passengers at all times. Make sure all latches are - 2014 Polaris Ranger Diesel | Owners Manual - Page 30
FEATURES AND CONTROLS Seat Removal Pull up on the front of the seat and slide it toward the front of the vehicle. Install the seat by sliding the tabs into the rear of the seat base. Push down firmly on the front of the seat until the pins are fully seated into the grommets. Seat Belts This POLARIS - 2014 Polaris Ranger Diesel | Owners Manual - Page 31
FEATURES AND CONTROLS Seat Belts Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle. 1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched. 2. Push the - 2014 Polaris Ranger Diesel | Owners Manual - Page 32
FEATURES AND CONTROLS Instrument Cluster Your vehicle is equipped with an instrument cluster that senses vehicle speed from the transmission. In addition to showing vehicle speed, the speedometer needle flashes when a warning condition exists. NOTICE: High water pressure may damage components. Wash - 2014 Polaris Ranger Diesel | Owners Manual - Page 33
area, the engine is overheating. Check and clean the radiator screen and core and the engine exterior. If the display continues, see your dealer for service. 7. Fuel Gauge - The segments of the fuel gauge show the level of fuel in the fuel tank. When the last segment clears, a low fuel warning - 2014 Polaris Ranger Diesel | Owners Manual - Page 34
the gauge. This screen is for informational purposes only. Please see your dealer for all major repairs. Programmable service interval When the hours of engine operation equal the programmed service interval setting, the wrench icon will flash for 5 seconds each time the engine is started. When this - 2014 Polaris Ranger Diesel | Owners Manual - Page 35
the button until the hours cycle back to zero. 6. When the desired setting is displayed, wait until the wrench icon stops flashing. The new service interval is now programmed. Miles/Kilometers toggle The display in the tripmeter and odometer can be changed to display either standard or metric units - 2014 Polaris Ranger Diesel | Owners Manual - Page 36
a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in this owner's manual. Break-In Period The break-in period for your new vehicle is the first 50 hours of operation. No single action on your part is - 2014 Polaris Ranger Diesel | Owners Manual - Page 37
OPERATION Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Brake system/pedal travel Brake fluid Front - 2014 Polaris Ranger Diesel | Owners Manual - Page 38
OPERATION Fuel Recommendations NOTICE: For the best engine performance, to prevent engine damage and to comply with EPA/CARB warranty requirements, use ONLY the recommended diesel fuels. Use only CLEAN diesel fuel. POLARIS recommends the following diesel fuels for use in this vehicle: • Low Sulfur - 2014 Polaris Ranger Diesel | Owners Manual - Page 39
in FAME may result in plugging of fuel filters and increased bacterial growth. 3. High viscosity at low temperatures may result in fuel delivery problems, injection pump seizures and poor injection nozzle spray atomization. 4. FAME may have adverse effects on some elastomers (seal materials) and may - 2014 Polaris Ranger Diesel | Owners Manual - Page 40
diesel fuel up to a maximum B5 (5% biodiesel blend) concentration. Operating Conditions with B5 Bio-diesel Fuel Blends Engine Warranty Damages, performance or service concerns determined to be caused by the use of bio-diesel fuel not meeting the specifications outlined above are not considered to be - 2014 Polaris Ranger Diesel | Owners Manual - Page 41
OPERATION Fuel Recommendations Refueling The fuel tank filler cap is located on the right side of the vehicle near the passenger seat. Remove the cap and add the recommended fuel to the bottom of the filler neck. Do not overfill. Cold Weather Operation Cold weather operation can result in fuel - 2014 Polaris Ranger Diesel | Owners Manual - Page 42
OPERATION Cold Weather Operation Bio-Diesel Blended Fuel Use the following guidelines if bio-diesel blended fuel is used: • Never use bio-diesel blended fuel containing more than 5% bio-diesel in this vehicle. • Ensure the fuel tank is as full as possible at all times to prevent moisture from - 2014 Polaris Ranger Diesel | Owners Manual - Page 43
OPERATION Starting the Engine NOTICE: NEVER use an engine starting aid such as ether. Engine damage will result. Before operating this vehicle in cold weather, review the cold weather operation information beginning on page 39. Always wait for the wait-to-start indicator light to turn off before - 2014 Polaris Ranger Diesel | Owners Manual - Page 44
belt. 4. Always use the cab nets (or doors) while riding in this vehicle. 5. Start the engine and allow it to warm up. 6. Apply the service brakes and shift the transmission into gear. 7. Check your surroundings and determine your path of travel. 8. Release the park brake. 9. Keeping both hands on - 2014 Polaris Ranger Diesel | Owners Manual - Page 45
/or cargo on board. Allow more time and distance for braking. 10. Always follow all operating guidelines as outlined on safety labels and in this manual. 43 - 2014 Polaris Ranger Diesel | Owners Manual - Page 46
OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid excessively steep hills. 3. Keep both feet on the floor. 4. Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose - 2014 Polaris Ranger Diesel | Owners Manual - Page 47
OPERATION Driving on Slippery Surfaces WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of - 2014 Polaris Ranger Diesel | Owners Manual - Page 48
OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3. Travel slowly and use - 2014 Polaris Ranger Diesel | Owners Manual - Page 49
to the pedal repeatedly until braking action is normal. NOTICE: After operating the vehicle in water, it's critical that you perform the services outlined in the Periodic Maintenance Chart beginning on page 63. Give special attention to engine oil, transmission oil, all gearcase fluids and all - 2014 Polaris Ranger Diesel | Owners Manual - Page 50
OPERATION Parking the Vehicle 1. Apply the brakes. Stop the vehicle on a level surface. 2. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights. 3. - 2014 Polaris Ranger Diesel | Owners Manual - Page 51
with extra caution. Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill. USE EXTREME CAUTION when - 2014 Polaris Ranger Diesel | Owners Manual - Page 52
OPERATION Hauling Cargo The RANGER has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. The total load (operator, passenger, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity - 2014 Polaris Ranger Diesel | Owners Manual - Page 53
OPERATION Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. 3. Place the transmission in gear. 4. Engage the park brake. 5. Dismount the vehicle. 6. Ensure that the cargo is positioned - 2014 Polaris Ranger Diesel | Owners Manual - Page 54
10 feet (3 m). 2. Stop completely. Shift into low gear and drive forward. 3. If the front gearcase remains locked after following these instructions, see your dealer for service. Locking the Differential NOTICE: Damage to the differential can occur if it is engaged while the vehicle is traveling at - 2014 Polaris Ranger Diesel | Owners Manual - Page 55
WINCH GUIDE These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. Your - 2014 Polaris Ranger Diesel | Owners Manual - Page 56
WINCH GUIDE Winch Safety Precautions 13. Never winch up or down at sharp angles. a vertical load. 21. Never immerse or submerse your winch in water. Take your winch to your dealer for service if this occurs. 22. Always inspect your winch and winch cable before each use. 23. Never winch the hook - 2014 Polaris Ranger Diesel | Owners Manual - Page 57
GUIDE result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. Each winching situation is unique. • Take your time to . 2. Never operate a winch or a vehicle in need of repair or service. 3. Always apply your vehicle's park brake and/or park mechanism to hold - 2014 Polaris Ranger Diesel | Owners Manual - Page 58
WINCH GUIDE Winch Operation 4. Always use the hook strap when handling the hook. WARNING! Never put your fingers into the hook. This could lead to SEVERE INJURY. A. - 2014 Polaris Ranger Diesel | Owners Manual - Page 59
WINCH GUIDE Winch Operation 8. Read and adhere to the following information for vehicle's centerline. Attach the winch cable hook to the anchor point or the stuck vehicle's frame following instructions in this manual. D. Re-engage the clutch on the winch. E. Slowly winch in the slack in the winch - 2014 Polaris Ranger Diesel | Owners Manual - Page 60
WINCH GUIDE Winch Operation 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle's engine run while operating the winch to - 2014 Polaris Ranger Diesel | Owners Manual - Page 61
WINCH GUIDE Winch Cable Care For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer. - 2014 Polaris Ranger Diesel | Owners Manual - Page 62
WINCH GUIDE Shock Loading WARNING! Your winch cable is very strong but it is NOT designed for dynamic, or "shock" loading. Shock loading may tension a winch cable - 2014 Polaris Ranger Diesel | Owners Manual - Page 63
WINCH GUIDE Winch Maintenance and Service Safety WARNING! Improper or lack of winch maintenance and service could lead to SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. 1. Always inspect your winch before each use. Inspect for worn or kinked winch cable. - 2014 Polaris Ranger Diesel | Owners Manual - Page 64
EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your POLARIS vehicle - 2014 Polaris Ranger Diesel | Owners Manual - Page 65
the cause or see your dealer. Maintenance Chart Key Ź Perform these operations more often for vehicles subjected to severe use. E Emission-related service (Failure to conduct this maintenance will not void the emissions warranty but may affect emissions.) D Have an authorized POLARIS dealer perform - 2014 Polaris Ranger Diesel | Owners Manual - Page 66
MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Item Maintenance Interval (whichever Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these - 2014 Polaris Ranger Diesel | Owners Manual - Page 67
H 100 H 150 H 150 H 200 H 200 H 300 H 12 M 12 M - 12 M 24 M 24 M 36 M - - Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these - 2014 Polaris Ranger Diesel | Owners Manual - Page 68
MAINTENANCE Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 63, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication - 2014 Polaris Ranger Diesel | Owners Manual - Page 69
MAINTENANCE Engine Oil Always check the oil level daily. Change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 63. Always change the oil filter whenever changing oil. WARNING! Vehicle operation with insufficient, deteriorated or contaminated engine oil - 2014 Polaris Ranger Diesel | Owners Manual - Page 70
MAINTENANCE Engine Oil Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 63. Always change the oil filter whenever changing oil. 1. Position the vehicle on a level surface. 2. Run the engine for two to three minutes - 2014 Polaris Ranger Diesel | Owners Manual - Page 71
MAINTENANCE Gearcases Gearcase Specification Chart Gearcase Main Gearcase (Transmission) Front Gearcase Rear Gearcase RANGER Diesel Gearcase Specifications Lubricant Capacity Fill Plug Torque 34 oz. 12 ft. lbs. AGL Gearcase Lubricant & (1000 ml) (16.3 Nm) Transmission Fluid Demand Drive Fluid 6.75 - 2014 Polaris Ranger Diesel | Owners Manual - Page 72
the fill plug. Check the oil level. 3. Add the recommended oil as needed. 4. Reinstall the fill plug. Torque to specification. Fill Oil Change Plug 1. Support the vehicle securely with a jackstand. 2. Remove the front tire on the driver's side. 3. Remove the fill plug. 4. Place a drain pan under the - 2014 Polaris Ranger Diesel | Owners Manual - Page 73
MAINTENANCE Gearcases Rear Gearcase Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 63. Maintain the fluid level at the bottom of the fill hole threads. Do not overfill. Refer to the Gearcase Specifications Chart on page - 2014 Polaris Ranger Diesel | Owners Manual - Page 74
MAINTENANCE Cooling System The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose. As coolant operating temperature increases, the expanding (heated) excess - 2014 Polaris Ranger Diesel | Owners Manual - Page 75
MAINTENANCE Cooling System Overflow Bottle Coolant Level Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart beginning on page 63. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool). The overflow bottle - 2014 Polaris Ranger Diesel | Owners Manual - Page 76
to comply with the instructions in this warning can the belt. • See your dealer as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only on the transmission and engine. See your dealer promptly for service if any seals appear to be damaged. Tip: Belt slip - 2014 Polaris Ranger Diesel | Owners Manual - Page 77
water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. NOTICE: Do not attempt to seconds. 6. Allow the engine RPM to settle to idle speed. Apply the service brakes. Release the park brake and shift the transmission to the lowest available - 2014 Polaris Ranger Diesel | Owners Manual - Page 78
separator daily for leaks. Drain water and replace the separator at the intervals outlined in the Periodic Maintenance Chart beginning on page 63. Service the separator more frequently if the vehicle is operated with inferior fuel. CAUTION! Both fuel and water will drain from the separator during - 2014 Polaris Ranger Diesel | Owners Manual - Page 79
MAINTENANCE Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 63. Service the air filter more frequently if the vehicle is operated in wet or dusty conditions or at high throttle openings for extended periods. 1. Lift the - 2014 Polaris Ranger Diesel | Owners Manual - Page 80
the spark arrester could result in serious injury or death. • Do not perform service on the spark arrester while the system is hot. Exhaust system temperatures can reach 1000° F. Allow components to cool sufficiently before proceeding. • Remove any combustible - 2014 Polaris Ranger Diesel | Owners Manual - Page 81
operation. Never start or operate this vehicle if it has a sticking or improperly operating throttle pedal. Immediately contact your dealer for service if throttle problems arise. Throttle Freeplay If the throttle pedal has excessive play due to cable stretch or misadjustment, it will cause a delay - 2014 Polaris Ranger Diesel | Owners Manual - Page 82
MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes activated by the brake pedal. See page 26. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid, always discard any - 2014 Polaris Ranger Diesel | Owners Manual - Page 83
occurs, move the park brake lever to the forward-most position, then inspect and adjust park brake cable tension. Tip: If performing this service is difficult due to conditions or location, open the hood and temporarily disconnect the park brake connector. This will inactivate the limiting function - 2014 Polaris Ranger Diesel | Owners Manual - Page 84
MAINTENANCE Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 63. 1. Position the vehicle on level ground. 2. Lightly turn the steering wheel left and right. 3. There should be - 2014 Polaris Ranger Diesel | Owners Manual - Page 85
. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use POLARIS-approved the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. Nut Type Lug Nut - 2014 Polaris Ranger Diesel | Owners Manual - Page 86
vehicle at night or in low light conditions until the headlight is replaced. Always make sure lights are adjusted properly for best visibility. When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of - 2014 Polaris Ranger Diesel | Owners Manual - Page 87
MAINTENANCE Lights Headlight Lamp Replacement 1. Open the hood. CAUTION! Hot components can cause burns to skin. Allow lamps to cool before servicing. 2. Unplug the headlamp from the wiring harness. Be sure to pull on the connector, not on the wiring. 3. Turn the lamp counterclockwise to remove it. - 2014 Polaris Ranger Diesel | Owners Manual - Page 88
MAINTENANCE Fuses If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. Spare fuses are provided in the fuse box. If you suspect that a fuse - 2014 Polaris Ranger Diesel | Owners Manual - Page 89
not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 88 before installing the battery. 1. Ensure that the battery is fully charged. 2. Place the fully charged battery in the battery holder - 2014 Polaris Ranger Diesel | Owners Manual - Page 90
charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less - 2014 Polaris Ranger Diesel | Owners Manual - Page 91
MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. POLARIS recommends washing the vehicle by hand or with a garden hose, - 2014 Polaris Ranger Diesel | Owners Manual - Page 92
and liberally apply a weather resistant wax to each polished chrome wheel. Choose a product suitable for chrome finishes. Read and follow the product labels and instructions. Removing Corrosion If light rust is found on the chrome finish, use steel wool (#0000-OTT grade) to remove it. Gently rub the - 2014 Polaris Ranger Diesel | Owners Manual - Page 93
MAINTENANCE Cleaning and Storage Storage Tips Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. See page 89. Oil and Filter Change the oil and filter. See page 68. Air Filter / Air Box 1. Inspect and clean or replace the pre-cleaner and air filter. See page 77. 2. - 2014 Polaris Ranger Diesel | Owners Manual - Page 94
MAINTENANCE Removal from Storage 1. Charge the battery if necessary. Install it in the vehicle. 2. Fill the fuel tank with fuel. 3. Check all the points listed in the Daily Pre-Ride Inspection section on page 35. Tightness of the bolts, nuts and other fasteners should be checked by an authorized - 2014 Polaris Ranger Diesel | Owners Manual - Page 95
SPECIFICATIONS RANGER Diesel / RANGER CREW Diesel Maximum Weight Capacity (includes weight of operator, passenger, cargo, accessories) Dry Weight Test GVW - Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity (Radiator) Coolant Capacity (Overflow) Towing Capacity - 2014 Polaris Ranger Diesel | Owners Manual - Page 96
POLARIS PRODUCTS Part Number 2878473 2879832 2878068 2878069 2877922 2877923 2870465 2871534 2871323 2871312 2871322 2871423 2876160 2872276 2871460 2871515 2871551 2871329 2872189 2871956 Description Engine Lubricant 15W-40 Diesel Oil (2 qt./1.9 l) 5W-40 Synthetic Diesel Oil (2 qt./1.9 l) Gearcase - 2014 Polaris Ranger Diesel | Owners Manual - Page 97
TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Driving onto a pickup or tall trailer in high range Starting out going up a steep incline Driving at low RPM - 2014 Polaris Ranger Diesel | Owners Manual - Page 98
TROUBLESHOOTING Park Brake Alarm Fails to Turn Off Possible Cause Park brake is not Disconnect the connector if temporary continued operation is necessary, see your dealer promptly for service Engine Doesn't Turn Over Possible Cause Low battery voltage Loose battery connections Loose solenoid - 2014 Polaris Ranger Diesel | Owners Manual - Page 99
TROUBLESHOOTING Engine Runs Irregularly, Stalls or Misfires Possible Cause Poor fuel quality or incorrect fuel Low fuel level Clogged fuel filter Clogged air filter Loose ignition - 2014 Polaris Ranger Diesel | Owners Manual - Page 100
BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS. Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage. WARRANTY COVERAGE AND EXCLUSIONS - 2014 Polaris Ranger Diesel | Owners Manual - Page 101
of unsuitable attachments or parts, the use of contaminated fuels, the use of fuels, oils, lubricants or fluids other than those recommended in this manual, unauthorized alterations or modifications, ordinary wear and tear, and rust or corrosion. This warranty does not cover the cost of parts and/or - 2014 Polaris Ranger Diesel | Owners Manual - Page 102
must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized POLARIS dealer that sells the same line as your product. Outside the Country where your product - 2014 Polaris Ranger Diesel | Owners Manual - Page 103
where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety bulletins. Products registered to Government officials or military personnel on assignment outside of the country - 2014 Polaris Ranger Diesel | Owners Manual - Page 104
WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it - 2014 Polaris Ranger Diesel | Owners Manual - Page 105
responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been recommends that you contact an authorized POLARIS dealer to perform any service that may be necessary for your vehicle. POLARIS also recommends that - 2014 Polaris Ranger Diesel | Owners Manual - Page 106
MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 104 - 2014 Polaris Ranger Diesel | Owners Manual - Page 107
INDEX A Accessory Outlets ...Air Filter ...Air Filter Cleaning ...All Wheel Drive Disengaging AWD...52 Engaging AWD ...52 Locking the Differential...52 All Wheel Drive Switch ...Arrester, Spark, Purging ...Auxiliary Outlets...Axle Nut Inspection ...Axle Nut Torque ...24 77 77 C Cold Weather - 2014 Polaris Ranger Diesel | Owners Manual - Page 108
INDEX F Fluid Level Engine Oil ...67 Front Gearcase ...70 Main Gearcase ...69 Rear Gearcase ...71 Transmission ...69 Fluid Levels During Storage ...91 Fluid Part Numbers ...94 Front Gearcase ...70 Fuel Filter...76 Fuel Handling ...38 Fuel Recommendations ...36-39 Fuel Requirements ...36 Fuel Safety - 2014 Polaris Ranger Diesel | Owners Manual - Page 109
92 Tread Depth ...83 S Safety Labels...10-12 Safety Symbols ...4 Safety, Winch Maintenance ...61 Seat Belts ...28-29 Seat Removal ...28 Service Interval Programming ...33 Severe Use Definition ...63 Shifter ...24 Shifting Gears ...24 Shock Loading the Winch...60 Shock Spring Adjustment ...82 Signal - 2014 Polaris Ranger Diesel | Owners Manual - Page 110
HELMET AND PROTECTIVE GEAR. ALL RIDERS MUST WEAR SEAT BELTS. NEVER USE ON PUBLIC ROADS. NEVER USE WITH DRUGS OR ALCOHOL. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polaris.com Polaris Sales Inc. 2100 Hwy. 55 Medina, MN
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PMS 419
Owner's Manual
for Maintenance and Safety
RANGER
®
Diesel
RANGER
CREW
®
Diesel