2016 Polaris Ranger Crew 570 Full Size Owners Manual

2016 Polaris Ranger Crew 570 Full Size Manual

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  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 1
    RANGER® 570 Full Size RANGER CREW® 570 Full Size Owner's Manual for Maintenance and Safety
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 2
    WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this product
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 3
    operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a factory certified Master
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 4
    and/or procedures contained within, whether whole or in part, is expressly prohibited. The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions. Printed in U.S.A. 2016 RANGER 570 Full Size / RANGER CREW 570 Full Size Owner
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 5
    TABLE OF CONTENTS Introduction ...4 Safety ...8 Features and Controls ...22 Operation ...34 Winch Guide ...46 Emission Control Systems ...55 Maintenance ...56 Specifications ...85 POLARIS Products...89 Troubleshooting ...90 Warranty ...93 Maintenance Log ...98 Index ...100 3
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 6
    area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. DANGER
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 7
    hands on the steering wheel (if driving) or on a passenger hand hold. • Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels. • Always use the cab nets (or doors) while riding in this vehicle. Always keep hands, feet and all other body parts
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    INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 9
    INTRODUCTION European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per prEN 15997. The operating conditions of the machinery during testing: The vehicles were in like-new condition. The environment was controlled as
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 10
    SAFETY Safe Riding Gear The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. Protective gear reduces the chance of injury. Helmet Wearing a helmet can prevent a severe head injury. Whenever riding this
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 11
    clean. Gloves Wear gloves for comfort and for protection from sun, cold weather and other elements. Boots Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals. Clothing Wear long sleeves and long pants to protect arms and legs. Rider
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    of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement
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    or hand holds and brace yourself. • Do not put any part of your body outside of the vehicle for any reason. LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA TRAINING (rohva.org). 7179984 11
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    SAFETY Proper Use Warning (570 Full Size) Require Proper Use of Your Vehicle Do your part to prevent injuries: • Do not allow careless or reckless driving. • Make sure operators are 16 or older with a valid driver's license. • Do not let people drive or ride after using alcohol or drugs. • Do not
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 15
    1500 lbs. (682 Kg) CA 4X4 CREW 600 lbs. (272 Kg) FRONT 10 (69) REAR 18 (124) 1300 lbs. (589 Kg) Read Operation & Maintenance Manual for more detailed loading information. 7184165 Clutch Cover Warning WARNING • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 16
    Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this entire manual and all labels carefully. Follow the operating procedures described. • Never allow anyone under the
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 17
    chance of skidding or sliding out of control. • Never operate your vehicle in fast-flowing water or in water deeper than that specified in this manual. See page 41. Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them lightly several times to
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    the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a greater distance for braking. • Always place the transmission in PARK before getting out
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    the vehicle properly in different situations and on different types of terrain. All operators must read and understand the Owner's Manual and all warning and instruction labels before operating the vehicle. All operators should review the safety DVD provided with this vehicle and take a ROHVA
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    and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed. • Do not exceed vehicle weight capacities. The vehicle's maximum weight capacity is listed
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    areas. Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident. After any rollover or other accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) seat belts, rollover protection devices, brakes, throttle
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 22
    improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner's manual. Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster
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    procedures for operating on slippery surfaces as described in this owner's manual. See page 38. Operating on Frozen Bodies of Water Severe water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your passengers, and
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 24
    FEATURES AND CONTROLS Vehicle Components Your vehicle is equipped with cab nets on both sides of the vehicle. Cab nets (or doors, if equipped) must be used by both operator and passengers at all times. Any illustrations without cab nets are only to allow component identification. Always use the cab
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    FEATURES AND CONTROLS Console Steering Wheel Adjustment Lever Gear Selector (Shifter) AWD Switch Ignition/Light Switch Instrument Cluster MODE Button Cup Holder Cup Holder 12V Auxiliary Outlet Storage Tray Storage Compartment Auxiliary Outlet The 12-volt receptacle has spade connections on the
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 26
    important to assure proper transmission function. Your POLARIS dealer can assist in resolving any shifting problems. NOTICE: Shifting gears with the engine speed above idle or while the vehicle is All Wheel Drive (AWD) • Two Wheel Drive (2WD) See page 45 for operating instructions. AWD 2WD 24
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    FEATURES AND CONTROLS Brake Pedal Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. Throttle Pedal Push the pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal
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    FEATURES AND CONTROLS Seat Belts This POLARIS vehicle is equipped with threepoint lap and diagonal seat belts on all seats. Always make sure the seat belts are secured for all riders before operating. The driver's seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15
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    FEATURES AND CONTROLS Cab Nets Riding in this vehicle without using the cab nets (or doors, if equipped) increases the risk of serious injury or death in the event of an accident or rollover. Cab nets (or doors) must be used by both operator and passengers at all times. Make sure all latches are
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 30
    in any way. No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover. WARNING! Vehicle rollover could cause severe injury or death. Always avoid operating in a manner that could result in vehicle
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 31
    FEATURES AND CONTROLS Instrument Cluster High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Do not use alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens. Immediately clean off any gasoline that splashes on
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    - The clock displays time in a 12-hour or 24-hour format. See page 31 for resetting instructions. 6. Service Indicator - A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer can provide scheduled maintenance. See page 32 for resetting
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 33
    FEATURES AND CONTROLS Instrument Cluster Rider Information Center Use the MODE button to toggle through the information area options. Display Units (Standard/Metric) The display can be changed to show either standard or metric units of measurement for each of the following settings. MODE Button Tip
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 34
    in the RPM from day to day may be normal because of changes in humidity, temperature and elevation. Programmable Service Interval When the hours of engine operation equal the programmed service interval setting, the wrench icon will flash for 5 seconds each time the engine is started. When this
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 35
    FEATURES AND CONTROLS Instrument Cluster Rider Information Center Diagnostic Display Mode The EFI diagnostic display mode is for informational purposes only. Your POLARIS dealer can provide for all major repairs. The diagnostic mode is accessible only when the check engine warning indicator
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    control, accident or rollover, which may result in serious injury or death. Read and understand all warnings outlined in the safety section of this owner's manual. Break-In Period The break-in period for your new POLARIS RANGER is the first twenty hours of operation, or the time it takes to
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 37
    OPERATION Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Brake system/pedal travel Brake fluid Park
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 38
    OPERATION Starting Engine Always start the engine outdoors or in a well-ventilated area. Sit in the driver's seat and fasten the seat belt. Secure the cab nets (or doors). Apply the brakes. Place the transmission in PARK. Do not press the throttle pedal while starting the engine. Turn the ignition
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 39
    to warm up. 4. Always use the cab nets (or doors) while riding in this vehicle. 5. Apply the service brakes and shift the transmission into gear. 6. Check your surroundings and determine your path of travel. 7. Keeping both all operating guidelines as outlined on safety labels and in this manual. 37
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 40
    OPERATION Driving On Slippery Surfaces WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 41
    OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Avoid excessively steep hills. 2. Always travel straight uphill. 3. Keep both feet on the floor. 4. Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 42
    OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1. Slow down. 2.
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 43
    to the pedal repeatedly until braking action is normal. NOTICE: After running your vehicle in water, it's critical that you perform the services outlined in the Periodic Maintenance Chart beginning on page 56. Give special attention to engine oil, transmission oil, all gearcase fluids and all
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 44
    with extra caution. Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill. USE EXTREME CAUTION when
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 45
    OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket. 2. When towing a disabled RANGER vehicle, place the
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 46
    OPERATION Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. 3. Place the transmission in PARK. 4. Dismount the vehicle. 5. Ensure that the cargo is positioned evenly or toward the front of
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 47
    OPERATION All Wheel Drive (AWD) System The All Wheel Drive system is controlled by the AWD switch. When the switch is on 2X4, the vehicle is in two-wheel drive at all times. When the switch is on AWD, the vehicle is in all wheel drive and the 4X4 indicator in the instrument cluster will be on. When
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 48
    WINCH GUIDE These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. Your
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 49
    WINCH GUIDE Winch Safety Precautions 13. Never winch up or down at sharp angles hoist or suspend a vertical load. 21. Never immerse or submerse your winch in water. Your dealer can provide service on your winch if this occurs. 22. Always inspect your winch and winch cable before each use. 23. Never
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 50
    GUIDE result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. Each winching situation is unique. • Take your time to . 2. Never operate a winch or a vehicle in need of repair or service. 3. Always apply your vehicle's park brake and/or park mechanism to hold
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    WINCH GUIDE Winch Operation 4. Always use the hook strap when handling the hook. WARNING! Never put your fingers into the hook. This could lead to SEVERE INJURY. A.
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    WINCH GUIDE Winch Operation 8. Read and adhere to the following information for vehicle's centerline. Attach the winch cable hook to the anchor point or the stuck vehicle's frame following instructions in this manual. D. Re-engage the clutch on the winch. E. Slowly winch in the slack in the winch
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    WINCH GUIDE Winch Operation 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle's engine run while operating the winch to
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 54
    WINCH GUIDE Winch Cable Care For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer.
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    WINCH GUIDE Shock Loading WARNING! Your winch cable is very strong but it is NOT designed for dynamic, or "shock" loading. Shock loading may tension a winch cable
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 56
    WINCH GUIDE Winch Maintenance and Service Safety WARNING! Improper or lack of winch maintenance and service could lead to SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. 1. Always inspect your winch before each use. Inspect for worn or kinked winch cable.
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 57
    EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your POLARIS vehicle
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    for performing the scheduled maintenance identified in this owner's manual. Careful periodic maintenance will help keep your vehicle in D Have an authorized POLARIS dealer or other qualified person perform these services. WARNING! Improperly performing the procedures marked with a "D" could result
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 59
    MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Item Steering Front suspension Rear suspension Tires Brake fluid vehicles subjected to severe use. D Have an authorized POLARIS dealer or other qualified person perform these services. 57
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 60
    MAINTENANCE Periodic Maintenance Chart Item Ź Oil lines, fasteners Ź Engine oil and filter change D Front Gearcase oil (if equipped) Middle Gearcase oil (if equipped) Rear gearcase oil (if equipped) Transmission oil Fuel system (whichever comes first) Hours Calendar Miles (Km) 50 H 6M Inspect for
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 61
    MAINTENANCE Engine Oil Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 56. Always use the recommended engine oil. See page 58. NOTICE: Allowing dirt or debris to enter the engine can result in serious engine damage. Always clean away all
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 62
    MAINTENANCE Engine Oil Oil and Filter Change 3. Clean the area around the drain plug. CAUTION! Hot oil can cause burns to skin. Do not allow hot oil to contact skin. 4. Place a drain pan beneath engine crankcase and remove the drain plug. 5. Allow the oil to drain completely. 6. Reinstall the
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 63
    MAINTENANCE Gearcases Gearcase Specification Chart Gearcase Main Gearcase (Transmission) Demand Drive (Front Gearcase) RANGER 570 / CREW 570 Full Size Lubricant Capacity Fill Plug(s) Torque AGL Gearcase 41 oz. 10-14 ft-lbs Lubricant & (1200 ml) (14-19 Nm) Transmission Fluid Demand Drive Fluid 9.3 oz
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 64
    Remove the fill plug. Check the oil level. 3. Add the recommended oil as needed. 4. Reinstall the fill plug. Torque to specification. Oil Change 1. Support the vehicle securely with a Drain Plug jackstand. 2. Remove the front tire on the driver's side. 3. Remove the fill plug. 4. Place a drain pan
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 65
    be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body adjustments
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 66
    MAINTENANCE Cooling System The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose. As coolant operating temperature increases, the expanding (heated) excess
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 67
    MAINTENANCE Cooling System Overflow Bottle Coolant Level Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart beginning on page 56. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool). 1. Position the
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 68
    (PVT) System WARNING Failure to comply with the instructions in this warning can result in severe injury or vent system when replacing the belt. • See your dealer or other qualified service person as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do
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    . 12. Check for signs of damage to seals on the transmission and engine. If any seals appear to be damaged, your vehicle requires prompt service. Your POLARIS dealer can assist. Tip: Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer
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    some instances when water is ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Position the vehicle on a If the belt slips, repeat the process. 8. Your vehicle requires service as soon as possible. Your POLARIS dealer can assist. Vehicle Immersion
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 71
    MAINTENANCE Filter Systems Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 56. 1. Lift the cargo box. 2. Clean all dirt and debris from the air box area. 3. Unlatch the two (2) cover clips and carefully remove the air box cover.
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    MAINTENANCE Spark Arrester WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. • Do not perform clean-out immediately after the engine has been run, as the exhaust
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 73
    MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. See page 25. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid,
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 74
    MAINTENANCE Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 56. 1. Position the vehicle on a level surface. 2. Lightly turn the steering wheel left and right. 3. There should
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    death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use POLARIS-approved size following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. Nut Type Nut
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    wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. Your POLARIS dealer can assist. 3. Attach the wheel nuts and washers and finger tighten. 4. Carefully lower
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    can assist. Fuse Size 5A 10A 20A 20A Circuit Breaker Feature Supported Brake Light Drive System, Fuel Pump EFI, Power Steering (if equipped is replaced. Always make sure lights are adjusted properly for best visibility. When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from
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    MAINTENANCE Lights Headlight Beam Adjustment X X 8" (20 cm) 25 ft. (7.6 m) 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.
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    MAINTENANCE Battery WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable
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    MAINTENANCE Battery Battery Removal WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (
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    been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 80 before installing the battery. If your factory-installed battery cannot maintain a charge because of operation in extreme cold or with
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    charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. If the voltage is less
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 83
    Polishing the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always use clean
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    and liberally apply a weather resistant wax to each polished chrome wheel. Choose a product suitable for chrome finishes. Read and follow the product labels and instructions. Removing Corrosion If light rust is found on the chrome finish, use steel wool (#0000-OTT grade) to remove it. Gently rub the
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 85
    • Coolant (test strength/fill) Fog the Engine 1. Treat the fuel system with POLARIS Carbon Clean or other equivalent fuel treatment. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine. 2. Remove
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    on page 35. Tightness of the bolts, nuts and other fasteners should be checked by an authorized POLARIS dealer or other qualified service facility. 5. Lubricate at the intervals outlined in the Periodic Maintenance Chart beginning on page 56. Transporting the RANGER Follow these procedures when
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 87
    SPECIFICATIONS RANGER 570 Full Size Maximum Weight Capacity (includes weight of operator, passenger, cargo, accessories) Dry Weight Test GVW - Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Overall Length Overall Width Overall Height Wheelbase Cargo Box
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    SPECIFICATIONS RANGER 570 Full Size Driving System Type Shift Type Transmission Gear Ratio - Low Transmission Gear Ratio - Reverse Transmission Gear Ratio - High Drive Ratio - Front Tire Size - Front Tire Size - Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear Hood Headlights
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 89
    SPECIFICATIONS RANGER CREW 570 Full Size Maximum Weight Capacity Dry Weight Test GVW - Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 90
    SPECIFICATIONS RANGER CREW 570 Full Size Driving System Type Shift Type Transmission Gear Ratio - Low Transmission Gear Ratio - Reverse Transmission Gear Ratio - High Front Drive Ratio Tire Size - Front Tire Size - Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear Hood Headlight
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 91
    POLARIS PRODUCTS Part Number 2870791 2876244 2876245 2878920 2878919 2878068 2878069 2877922 2877923 2870465 2880514 2880513 2871312 2871322 2871423 2876160 2872276 2871460 2871515 2871551 2871329 2871326 2870652 2872189 2871956 2859044 Description Engine Lubricant Fogging Oil (12 oz./355 ml
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 92
    TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Driving onto a pickup or tall trailer in high range Starting out going up a steep incline Driving at low RPM
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    TROUBLESHOOTING Engine Doesn't Turn Over Possible Cause Low battery voltage Loose battery connections Loose solenoid connections Loose electronic control box connections Solution Recharge the battery to
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    TROUBLESHOOTING Engine Runs Irregularly, Stalls or Misfires Possible Cause Fouled or defective spark plug Worn or defective spark plug wires Incorrect spark plug gap or heat
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    BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS. Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage. Warranty Coverage And Exclusions
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    WARRANTY Warranty Coverage And Exclusions: Limitations Of Warranties And Remedies This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 97
    must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized POLARIS dealer that sells the same line as your product. Outside the Country where your product
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 98
    where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety bulletins. Products registered to government officials or military personnel on assignment outside of the country
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 99
    are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused also recommends POLARIS parts, however equivalent parts may be used for such service. It is a potential violation of the Clean Air Act if a
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 100
    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 98
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 101
    99
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 102
    INDEX A Accessory Outlets ...23 Adjustment Shock Spring...72 Air Filter ...69 Air Filter Cleaning...69 All Wheel Drive Disengaging AWD ...45 Engaging AWD...45 All Wheel Drive System, Standard ...45 Arrester, Spark, Warning...70 Auxiliary Outlets ...23 AWD Switch ...24, 45 AWD System, Standard...45
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 103
    INDEX G Gap, Spark Plug ...Gasoline Handling ...Gear Selector...Gearcase Specification Chart ...Gearcase, Front ...Gearcase, Main ...Gearcases ...Gears, Shifting ...63 19 24 61 62 61 62 24 N Noise Emission Control System ...55 O Obstacles...38 Oil Engine ...59-60 Oil Change Engine Oil ...59-60
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 104
    Transport ...84 W Warning Symbols ...4 Washing the Vehicle ...81 Wheel Installation ...74 Wheel Nut Torque ...73 Wheel Removal ...74 Winch Cable Care ...52 Winch Maintenance and Service Safety ...54 Winch Operation ...48-51 Winch Safety Precautions ...46-47 Winch Shock Loading ...53 102
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 105
  • 2016 Polaris Ranger Crew 570 Full Size | Owners Manual - Page 106
    AND PROTECTIVE GEAR. ALL RIDERS MUST WEAR SEAT BELTS. NEVER USE ON PUBLIC ROADS. NEVER USE WITH DRUGS OR ALCOHOL. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. 2100 Highway
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Owner's Manual
for Maintenance and Safety
RANGER
®
570
Full Size
RANGER
CREW
®
570
Full Size