2003 Volvo S60 Owner's Manual
2003 Volvo S60 Manual
2003 Volvo S60 manual content summary:
- 2003 Volvo S60 | Owner's Manual - Page 1
your safety and comfort in mind. To help ensure your satisfaction with this vehicle, we encourage you to familiarize yourself with the equipment descriptions, operating instructions and maintenance requirements/recommendations in this manual. We also urge you and your passengers to wear seat belts - 2003 Volvo S60 | Owner's Manual - Page 2
heard when the fuel filler door relocks. Fuel filler cap After refueling, close the fuel filler cap by turning it clockwise until it clicks into place. If this cap is not closed tightly or if the engine is running when the car is refueled, the Malfunction Indicator Lamp (" Check Engine" light) will - 2003 Volvo S60 | Owner's Manual - Page 3
proper air pressure in your tires. Tests have shown decreased fuel economy with improperly inflated tires. Follow the recommended maintenance schedule. Drive at a constant speed. See an authorized Volvo retailer as soon as possible for inspection if the check engine (malfunction indicator) lamp - 2003 Volvo S60 | Owner's Manual - Page 4
-level ozone. Instruments, switches and controls Page 1. Front fog lights 30 2. Headlights/Parking lights/switch for unlocking fuel filler door 30 3. Rear fog light 30 4. Turn signals/High/low beams 32 5. Cruise control 36 6. Horn iv 7. Instrument panel 22 8. Audio controls in steering wheel 162 - 2003 Volvo S60 | Owner's Manual - Page 5
button, for all doors 37. Blocking rear seat power windows 38. Controls, power windows 39. Controls, sideview mirrors 22/ 36 22 22 22 22 22 23 45 30 30 58 58 41 iv 40 71 38 38 40 Contents Contents Safety Instruments and controls Climate control Interior Locks and alarm Starting and driving Wheels - 2003 Volvo S60 | Owner's Manual - Page 6
Car care Maintenance and service Specifications Audio Index Back Cover Contents | Top of Page - 2003 Volvo S60 | Owner's Manual - Page 7
2003 VOLVO S60 Safety pg. 1 Safety Seat belts 2 Airbags (Supplemental Restraint System) 4 Side airbags (SIPS airbags) 10 Inflatable Curtain (IC) 12 Inspection of airbags, inflatable curtains and seat belt tensioners 13 WHIPS 14 Child safety 16 Occupant safety, Reporting safety defects 20 pg. 2 - 2003 Volvo S60 | Owner's Manual - Page 8
refer to page 19 for information on securing child seats with the seat belts. pg. 3 Safety During pregnancy Pregnant women should always wear seat belts. Remember that the belt should always be positioned in such a way as to avoid any possible pressure on the abdomen. The lap portion of the belt - 2003 Volvo S60 | Owner's Manual - Page 9
have outgrown these devices sit in the rear seat with the seat belt properly fastened. Sample label found on all seat belts with tensioners pg. 4 Safety Airbags (Supplemental Restraint System) Driver's side airbag As an enhancement to the three-point seat belt system, your Volvo is equipped with - 2003 Volvo S60 | Owner's Manual - Page 10
steering wheel, the SRS cover above the glove compartment or the area affected by airbag deployment. Passenger side airbag - location WARNING! As its name implies, SRS is designed to be a SUPPLEMENT to - not a replacement for - the three-point belt system. For maximum protection, wear seat belts - 2003 Volvo S60 | Owner's Manual - Page 11
4 feet 7 inches (140 cm) in height who have outgrown these devices sit in the rear seat with the seat belt fastened. Never drive with the airbags deployed. The fact that they hang out can impair the steering of your car. Other safety systems can also be damaged. The smoke and dust formed when the - 2003 Volvo S60 | Owner's Manual - Page 12
the Side Impact Protection System (SIPS) airbags. If a fault is detected, the warning light will illuminate. The light is included in the warning/indicator light cluster in the instrument panel. Normally, the SRS warning lamp should light up when the ignition key is turned to positions I, II or III - 2003 Volvo S60 | Owner's Manual - Page 13
(N) eutral position. There is no maintenance to perform on the SRS yourself. The month and year shown on the decal on the door pillar indicate when you should contact your Volvo retailer for specific servicing or replacement of airbags and seat belt tensioners. This service must be performed by an - 2003 Volvo S60 | Owner's Manual - Page 14
for both of the front seats. To deploy the system, the sensor (3) activates the gas generators causing the airbags to be inflated with nitrogen gas. As the movement of the seats' occupants compresses the airbags, some of the gas is expelled at a controlled rate to provide better cushioning. Both - 2003 Volvo S60 | Owner's Manual - Page 15
The use of seat covers on the front seats may impede SIPS airbag deployment. No objects, accessory equipment or stickers may be placed on, attached to or installed near, the SIPS airbag system or in the area affected by SIPS airbag deployment (see illustration above). Never try to open or repair any - 2003 Volvo S60 | Owner's Manual - Page 16
The SIPS airbag system This system consists of a gas generator (1), the side airbags (2), and electronic sensors/cables (3). Contents | Top of Page - 2003 Volvo S60 | Owner's Manual - Page 17
2003 VOLVO S60 Instruments and controls pg. 21 Instruments and controls Instrument panel 22 Indicator and warning symbols 23 Switches in the center console 27 Steering wheel adjustment 29 Lighting panel 30 Manually unlocking the fuel filler door 31 Turn signals 32 Windshield wipers/washer 33 Hazard - 2003 Volvo S60 | Owner's Manual - Page 18
to reset. Change . 13. Fuel gauge The fuel tank holds Instruments and controls Indicator and warning symbols The indicator and warning symbols light up when you turn the ignition key to the driving position (position II) before starting. This shows that the symbols are functioning. When the engine - 2003 Volvo S60 | Owner's Manual - Page 19
reservoir position and page 125 for instructions. Canadian models are equipped with this warning light: If the BRAKE and ABS warning lights come on at the same time, this could indicate a fault in the brake system. Stop the car in a suitable place and switch off the engine. Restart the engine. If - 2003 Volvo S60 | Owner's Manual - Page 20
this happens, please have your car checked by a Volvo retailer as soon as possible. A CHECK ENGINE light may have many causes. Sometimes, you may not notice a change in your car's behavior. Even so, an uncorrected condition could hurt fuel economy, emission cleanliness, and driveability. Extended - 2003 Volvo S60 | Owner's Manual - Page 21
your owner's manual. For additional information, please contact your Volvo retailer. MANUAL: SERVICE Take your car to an authorized Volvo retailer for inspection at your convenience (but preferably before REQUIRED: the next scheduled maintenance service). FIX NEXT Have the system affected inspected - 2003 Volvo S60 | Owner's Manual - Page 22
key must be in position I or II or the engine must be running. NOTE: If the head restraints have been folded down, they must be returned to their original position manually. The head restraints should be in the upright position before the rear seat backrests are folded down. WARNING! For safety - 2003 Volvo S60 | Owner's Manual - Page 23
into place to lock the steering wheel in the new position. Check that the steering wheel is locked in the new position. WARNING! Never adjust the steering wheel while driving. pg. 30 Instruments and controls Lighting panel A - Headlights and parking lights All lighting off. Models with daytime - 2003 Volvo S60 | Owner's Manual - Page 24
page 80. NOTE: If the fuel filler door does not unlock after the button has been pressed, please see page 31 for information on manually unlocking this door. D - Front fog lights * The front fog lights will function only in combination with the low beam headlights. An LED in the switch indicates - 2003 Volvo S60 | Owner's Manual - Page 25
panel (B). 2. Fold down the cover panel to access the electric motor (C). 3. Press the catch (D) rearward to unlock the fuel filler door, or forward to lock the door. pg. 32 Instruments and controls Turn Signals 1. Lane change position In maneuvers such as lane changing, the driver can flash the - 2003 Volvo S60 | Owner's Manual - Page 26
Safe System When you leave your car at night, you can make use of the courtesy lighting function: Remove the key from the ignition switch. Pull the direction indicator lever towards the steering wheel (as when using the headlight flasher function). Exit the car and lock the doors. The headlights - 2003 Volvo S60 | Owner's Manual - Page 27
wiper lever to position 0 or switch off the ignition completely to deactivate the rain sensor. If the sensor function is left headlights (certain models) after the lever is released. pg. 34 Instruments and controls Hazard warning flashers, rear window/sideview mirror defroster, heated front seats - 2003 Volvo S60 | Owner's Manual - Page 28
seat is not occupied. pg. 35 Instruments and controls Trip computer (option) The trip computer stores information gathered from several systems in your car and has four menus that can be displayed in the text window. Driving distance on current fuel reserve Average fuel consumption Current fuel - 2003 Volvo S60 | Owner's Manual - Page 29
*Five functions on Canadian models **A sixth time on Canadian models pg. 36 Instruments and controls Cruise control Cruise control The cruise control panel is located on the left side of the steering wheel hub. Engaging cruise control/setting speed Press the CRUISE button Press + or - to set the - 2003 Volvo S60 | Owner's Manual - Page 30
on steep downgrades. pg. 37 Instruments and controls Parking brake, electric socket/cigarette lighter Parking brake (hand brake) The lever is situated between the front seats. The brake is applied to the rear wheels. The indicator light in the instrument panel will light up to indicate when the - 2003 Volvo S60 | Owner's Manual - Page 31
front seat, please contact your Volvo retailer. pg. 38 Instruments and controls Electrically operated windows Electrically operated windows The electrically operated windows are controlled by buttons in the arm rests. The ignition switch must be ON * (ignition key in position I, II or the engine - 2003 Volvo S60 | Owner's Manual - Page 32
. If the LED in the switch is ON: The rear door windows can only be raised or lowered with the buttons on the driver's door armrest. pg. 39 Instruments and controls Electrically operated window in the front passenger's seat The control for the electrically operated window in the front passenger - 2003 Volvo S60 | Owner's Manual - Page 33
and sideview mirror memory-option If you lock the car and later unlock it with the same remote control and open the driver's door, the sideview mirrors (and the driver's seat) will automatically move to the position they were in when you left the car. This feature will work in the same way with - 2003 Volvo S60 | Owner's Manual - Page 34
you lock your car with the key. pg. 41 Instruments and controls Electrically operated sun roof (option) Electrically operated sun roof To operate the sun roof, the ignition key must first be turned to the intermediate or drive position (position I, II or the engine running). To slide open the sun - 2003 Volvo S60 | Owner's Manual - Page 35
on the sun roof. pg. 42 Instruments and controls Electrically operated sun roof (option) (contd) Sun visor: The optional sun roof also features a sliding sun visor. The visor slides open automatically when the sun roof is opened. The visor must be closed manually. WARNING! The sun roof must never - 2003 Volvo S60 | Owner's Manual - Page 36
2003 VOLVO S60 Climate control pg. 43 Climate control Climate control systems - general information 44 Air distribution 45 Electronic climate control, ECC (2.4T and T5) 46 Manual climate control with air conditioning, (A/C) 50 pg. 44 Climate control Climate control systems - general information - 2003 Volvo S60 | Owner's Manual - Page 37
system contains 2.2 lbs (1000 g) R134a and uses PAG oil. Passenger compartment blower Approximately 50 minutes after the ignition is turned off, the blower may come on automatically, and run for seven minutes, to remove condensation in the A/C evaporator. pg. 45 Climate control Air distribution - 2003 Volvo S60 | Owner's Manual - Page 38
climate control, ECC (2.4T and T5) (contd) AUTO This function automatically regulates the Electronic Climate Control system so that the selected temperatures are maintained. The blower, heating, air distribution (air flow) and air conditioning are controlled. If you prefer to manually set - 2003 Volvo S60 | Owner's Manual - Page 39
climate control, ECC (2.4T and T5) (contd) Air distribution Press AUTO to automatically regulate air flow or press any combination of the controls shown in the illustration to manually adjust air flow. An LED in the switch will light up if an air flow control has been pressed. Heated front seats - 2003 Volvo S60 | Owner's Manual - Page 40
The filter also cleans recirculated passenger compartment air. When the ECC system is in the AUTO mode, the green LED will be on Operation Press Or: Select one of the following three functions by pressing .1, 2 or 3 times. to operate the air quality sensor (normal setting). . 1. The AUT LED lights - 2003 Volvo S60 | Owner's Manual - Page 41
to avoid fogging. If window fogging occurs, you should deactivate the air quality sensor. If fogging occurs, use the defroster functions for the windshield, side windows and rear window. See page 47. The filter should be changed at the intervals recommended in the service schedule. However, if - 2003 Volvo S60 | Owner's Manual - Page 42
time to turn the heating off completely. The LED will go off. The seat heating for the passenger seat should be switched off when the seat is not occupied. pg. 52 Climate control Manual climate control with air conditioning, (A/C) (contd) Recirculation Recirculation can be used to shut out stale - 2003 Volvo S60 | Owner's Manual - Page 43
Recirculation is always disconnected when you select Defroster. Air distribution Use the air distribution control positions (marked with dots) between the different symbols to fine-tune air distribution for maximum comfort. Contents | Top of Page - 2003 Volvo S60 | Owner's Manual - Page 44
2003 VOLVO S60 Interior pg. 53 Interior Front seats 54 Interior lighting 58 Floor mats 59 Storage compartments 60 Rear seat and trunk 63 Spare wheel and tools 65 pg. 54 Interior Front seats Manual height adjustment - front seat The front edges of the driver and passenger seat cushions can be - 2003 Volvo S60 | Owner's Manual - Page 45
! Cover sharp edges on the load to help prevent injury to occupants. Secure the load to help prevent shifting during sudden stops. pg. 56 Interior Front seats (Contd) Power seat - T5 (option on 2.4/2.4T) Operation Passenger seat: The seat can only be adjusted if the ignition key is in position - 2003 Volvo S60 | Owner's Manual - Page 46
open. If the door is closed, the seat can be adjusted for 40 seconds. The ignition key can be in position 0 or not yet inserted in the ignition switch. Remote keyless entry system and driver's seat The remote control transmitter also controls the electrically operated driver's seat in the following - 2003 Volvo S60 | Owner's Manual - Page 47
button 1, 2 or 3 until the seat moves to the preset position and stops. As a safety precaution, the seat will stop automatically if the button is released before the seat has reached the programmed position. pg. 58 Interior Interior lighting Courtesy light The courtesy light can be turned on or - 2003 Volvo S60 | Owner's Manual - Page 48
the car from the outside with the key or remote control. You switch off the ignition (turn the key to position 0). The courtesy light stays on for 10 minutes if one of the doors is left open after the car is unlocked. The courtesy light switches off if: The engine is started. The car is locked from - 2003 Volvo S60 | Owner's Manual - Page 49
The light comes on when you open the cover. Floor mats Volvo offers floor mats specially manufactured for your car. They must be properly placed and secured in the mat clips. WARNING! An extra mat on the driver's floor can cause the accelerator pedal to catch. Check that the movement of the - 2003 Volvo S60 | Owner's Manual - Page 50
2003 VOLVO S60 Locks and alarm pg. 67 Locks and alarm Keys and remote controls 68 Locking and unlocking 71 Child safety lock 74 Alarm 75 pg. 68 Locks and alarm Keys and remote controls Keys Two keys are provided with your car; a master key and a service (valet) key. The master key, the remote - 2003 Volvo S60 | Owner's Manual - Page 51
of the car in the event of an accident. (Also see information on "Child safety locks") NOTE: To help prevent accidentally locking the keys in the car, the central locking system is designed to unlock the doors immediately if the key is left in the ignition switch, the car is locked using the lock - 2003 Volvo S60 | Owner's Manual - Page 52
3 seconds. NOTE: Airbag deployment will automatically unlock the doors. The keys may also be used to lock and unlock the doors, and to activate and deactivate the alarm system. To avoid leaving your keys in the car, make a habit of always locking the car with the remote control. Automatic re-locking - 2003 Volvo S60 | Owner's Manual - Page 53
sound if one of the doors were opened the optional interior motion and inclination alarm sensors. Doing so would DEACTIVATE: the sunroof and interior courtesy light controls. the central locking buttons on the front door armrests, although the interior door handles would still function to allow - 2003 Volvo S60 | Owner's Manual - Page 54
unlock the trunk lid in emergencies (if the remote control is not working or the car is without power). Open the trunk lid as follows: Insert the master key into the upper or lower part of the plug covering the lock. Twist upward or downward to remove the plug. Unlock the trunk lid. NOTE: If the - 2003 Volvo S60 | Owner's Manual - Page 55
interior can rise very quickly. Exposure of people to these high temperatures for even a short period of time can cause heat-related injury or death. Small children are particularly at risk. pg. 74 Locks and alarm Child safety lock Control for child safety lock - left rear door Manual child - 2003 Volvo S60 | Owner's Manual - Page 56
control or by unlocking the driver's door with the key. Visual alarm signal The visual alarm signal is given by flashing all turn signals and turning on the interior lighting for approximately 5 minutes. Audible alarm signal An audible alarm signal is given by a battery powered siren. One alarm - 2003 Volvo S60 | Owner's Manual - Page 57
or if a pet is left in the car with the doors locked. To temporarily turn off the inclination and movement alarm sensors from the alarm system: From the time the ignition key is turned from the Drive position (position II) until you lock the car, you can press the button in the center console*. The - 2003 Volvo S60 | Owner's Manual - Page 58
the time the engine is new until the first service is performed, the oil consumption could be higher than normal. For this reason, it is especially important to check the oil every time you refuel your car during this period. See page 124. Fuel requirements Octane rating Volvo engines are designed - 2003 Volvo S60 | Owner's Manual - Page 59
). If such fuels are used, your Emission Control System performance may be affected, and the Check Engine Light (malfunction indicator lamp) located on your instrument panel may light. If this occurs, please return your vehicle to an authorized Volvo retailer for service. Gasoline containing alcohol - 2003 Volvo S60 | Owner's Manual - Page 60
the fuel pump's ability to supply the engine with an adequate supply of fuel. Therefore, it is advisable to refuel as soon as possible when the needle nears the red zone, or when the fuel warning light comes on. CAUTION: Do not refuel with the engine running *. Turn the ignition off or to position - 2003 Volvo S60 | Owner's Manual - Page 61
and can damage critical parts in the fuel system. Such damage may not be covered under the New Vehicle Limited Warranty. * If the fuel filler cap is not closed tightly or if the engine is running when the car is refueled, the Check Engine Light (malfunction indicator lamp) may indicate a fault - 2003 Volvo S60 | Owner's Manual - Page 62
lights off. II Drive position: The key position when driving. The car's entire electrical system is connected. III Start position: Release the key when the engine starts. The key returns automatically to the Drive position. A chime will sound if the key is left in the ignition and the driver's door - 2003 Volvo S60 | Owner's Manual - Page 63
more economically. Other factors that decrease gas mileage are: Dirty air cleaner Dirty engine oil and clogged oil filter Dragging brakes Incorrect front end alignment Some of the above mentioned items and others are checked at the standard Maintenance Service intervals. NOTE: Vehicles equipped with - 2003 Volvo S60 | Owner's Manual - Page 64
and driving Manual transmission Shift positions Depress the clutch pedal completely when changing gears*. Remove your foot from the clutch pedal while driving. The shift pattern should be followed. Overdrive (5th gear) should be used as often as possible to help improve fuel economy. * Clutch - 2003 Volvo S60 | Owner's Manual - Page 65
for the "sport shifter" are the same as for the standard manual gear selector. pg. 86 Starting and driving Automatic transmission (option) Automatic transmission AW55- 50 (option) P Park Use this position when starting the engine or parking the car. Never use P while the car is in motion - 2003 Volvo S60 | Owner's Manual - Page 66
be used as often as possible to help improve fuel economy. The car should not be moving when shifting from R to the D position. 4 (Intermediate gear) The transmission will shift automatically between gears 4, 3, 2 or 1 from this position. The transmission cannot shift up to ( D)rive from fourth - 2003 Volvo S60 | Owner's Manual - Page 67
. The system also monitors your particular driving style and adapts gear shifting accordingly. Cold starts When driving before the engine has reached its normal operating temperature, the transmission will shift up at a slightly higher engine speeds to heat the three-way catalytic converter as - 2003 Volvo S60 | Owner's Manual - Page 68
be used as often as possible to help improve fuel economy. The car should not be moving when shifting from R to the D position. Automatic transmission - adaptive system The automatic transmission is controlled by an adaptive control system that constantly monitors the way in which the transmission - 2003 Volvo S60 | Owner's Manual - Page 69
positions while driving. Gears 3, and 4 have a "lock-up" function which reduces engine speed and helps save fuel. The currently selected gear will be displayed in the instrument is in the manual shift (Geartronic) mode.The gear selector must be in the D(Drive) position. Kickdown Automatic shift - 2003 Volvo S60 | Owner's Manual - Page 70
a standstill and the engine is idling, e.g. at a traffic light and the brake pedal is depressed, the pedal may go down slightly. This is a normal function of the power-assisted brake system. Power brakes function only when the engine is running The power brakes utilize vacuum pressure which is only - 2003 Volvo S60 | Owner's Manual - Page 71
control (stopping and steering) during severe braking conditions by limiting brake lockup. When the system "senses" impending lockup, braking pressure is automatically modulated in order to help prevent lockup, which could lead to a skid. The system performs a self-diagnostic test when the engine - 2003 Volvo S60 | Owner's Manual - Page 72
system inspected. WARNING! If the fluid level is below the MIN mark in the reservoir or if a "Brake failure - Service urgent" message is displayed in the text window: DO NOT DRIVE. Have the car towed to a Volvo retailer and have the brake system inspected. Contents | Top of Page - 2003 Volvo S60 | Owner's Manual - Page 73
109 Changing wheels 110 Uniform Tire Quality Grading 112 pg. 106 Wheels and tires General information General information about wheels and tires Your vehicle is equipped with tires according to the tire information label on the inside of the fuel filler door. All tires have a dimension designation - 2003 Volvo S60 | Owner's Manual - Page 74
4 digits (e.g. 0015 means that the tire is manufactured year 2000, week 15). Improving tire economy: Maintain correct tire pressure. See the tire pressure label on the inside of the fuel filler door. Drive smoothly: avoid fast starts, hard braking and tire screeching. Tire wear increases with speed - 2003 Volvo S60 | Owner's Manual - Page 75
tires. * Where permitted pg. 108 Wheels and tires Tire pressure Tire pressure label Checking and correcting tire pressure The tire pressure label is located on the inside of the fuel filler door. Check the tire pressure regularly. The tire pressure should be corrected only when the tires are cold - 2003 Volvo S60 | Owner's Manual - Page 76
in loss of vehicle control without prior warning. Temporary Spare The spare tire in your car is called a "Temporary Spare". It has the following designation: T125/80 R17. Recommended tire pressure (see decal on Fuel filler door) should be maintained irrespective of which position on the car the - 2003 Volvo S60 | Owner's Manual - Page 77
points on each side of the car (see illustration on next page). To change a wheel: Engage the parking brake. Put the gear selector in (P)ark (automatic transmission) or reverse (manual transmission). Loosen the wheel bolts Remove the wheel cap (where applicable) using the lug wrench in the tool kit - 2003 Volvo S60 | Owner's Manual - Page 78
must be flat on a level, firm, non-slippery surface. Before raising the car, check that the jack is still correctly positioned in the attachment. Raise the vehicle until the wheel to be changed is lifted off the ground. Unscrew the wheel bolts completely and carefully remove the wheel so as not to - 2003 Volvo S60 | Owner's Manual - Page 79
The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test Federal Motor Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by - 2003 Volvo S60 | Owner's Manual - Page 80
2003 VOLVO S60 facilitate the softening of dirt and oil. A water-soluble grease solvent doors and rocker panels. Tar spots can be removed with kerosene or tar remover is recommended. CAUTION: During high pressure washing, the spray mouthpiece must roof. After cleaning the engine, the spark plug wells - 2003 Volvo S60 | Owner's Manual - Page 81
car wash, make sure that side view mirrors, auxiliary lamps, etc, are secure, and that any antenna( s) are retracted or removed. Otherwise there is risk of the machine dislodging them. Polishing and Waxing Normally, polishing is not required during the first year after delivery, however, waxing may - 2003 Volvo S60 | Owner's Manual - Page 82
floor mats The floor mats should be vacuumed or brushed clean regularly, especially during winter when they should be taken out for drying. Spots on textile mats can be removed with a mild detergent. Bear in mind Take extra care when removing stains such as ink or lipstick since the coloring - 2003 Volvo S60 | Owner's Manual - Page 83
When the primer surface is dry, the paint can be applied using a brush. Mix the paint thoroughly; apply several thin paint coats and let dry after each application. 3. If there is a longer scratch, you may want to protect surrounding paint by masking it off. Contents | Top of Page - 2003 Volvo S60 | Owner's Manual - Page 84
2003 VOLVO S60 Maintenance and service pg. 117 Volvo service 118 Working on your car 120 Hood and engine compartment 122 Oils and fluids 123 Wiper blades 127 Battery 128 Bulbs 131 Fuses 138 pg. 118 Maintenance and service Volvo service Maintenance service Volvo advises you to follow the service - 2003 Volvo S60 | Owner's Manual - Page 85
the car is refueled, the Check Engine light (Malfunction Indicator) may indicate a fault. However, your vehicle's performance will not be affected. Use only Volvo original or approved fuel filler caps. Timing belt For proper functioning of the engine and emission control systems, the timing belt and - 2003 Volvo S60 | Owner's Manual - Page 86
be switched off when: Conducting engine tests. Replacing parts in the ignition system, such as spark plugs, ignition coil, distributor, ignition cables, etc. WARNING! Never try to repair any part of the SRS or SIPS bag systems yourself. Any interference in the system could cause malfunction and - 2003 Volvo S60 | Owner's Manual - Page 87
the operation of the power steering and the air conditioning unit. NOTE: The drive belt is equipped with a self-tensioning mechanism and requires no adjustment between changes! WARNING! The engine must not be running when this check is performed. Check coolant level The cooling system must be filled - 2003 Volvo S60 | Owner's Manual - Page 88
fluid reservoir 9. Relay/fuse box 10. Air cleaner 11. Battery (in trunk) 12. Data plate WARNING! The cooling fan (6) may start or continue to operate (for up to 6 minutes) after the engine has been switched off. pg. 123 Maintenance and service Oils and fluids Oil quality Engine oil must meet the - 2003 Volvo S60 | Owner's Manual - Page 89
or synthetic oils may provide superior fuel economy and engine protection. Consult your Volvo retailer for recommendations on premium or synthetic oils. Oil additives must not be used. NOTE: Synthetic oil is not used when the oil is changed at normal maintenance services. This oil is only used - 2003 Volvo S60 | Owner's Manual - Page 90
kind as already used. Capacity (including filter): Normally-aspirated 5-cylinder engine - 5.8 US qts (5.5 liters). Turbo 5-cylinder engine 6.1 US qts (5.8 liters). The oil filter should be replaced at every oil change. pg. 125 Maintenance and service Washer fluid reservoir Washer fluid reservoir - 2003 Volvo S60 | Owner's Manual - Page 91
. Check coolant regularly! WARNING! Never remove the radiator cap while the engine is warm. Wait until the car cools. If it is necessary to top up the coolant when the engine is warm, unscrew the expansion tank cap slowly so that the overpressure dissipates. pg. 126 Maintenance and service Oils - 2003 Volvo S60 | Owner's Manual - Page 92
always be between the MIN and MAX marks. Fluid type: ATF Replace: No fluid change required NOTE: If a problem should occur in the power steering system or if the car has no electrical current and must be towed, it is still possible to steer the car. However, keep in mind that greater effort will be - 2003 Volvo S60 | Owner's Manual - Page 93
2003 VOLVO S60 Specifications pg. 143 Specifications Label information 144 Dimensions, weights 145 Capacities 147 Lubricants 148 Cooling system 148 Three way catalytic converter 149 Suspension 150 Bulbs 151 Electrical system 152 Engine specifications 153 Transmission 154 pg. 144 Specifications - 2003 Volvo S60 | Owner's Manual - Page 94
safety latch label *The Vehicle Identification Number (VIN) should always be quoted in all correspondence concerning your vehicle with the retailer and when ordering parts. pg. 145 Specifications Dimensions, weights Dimensions (manual transmission) USA 4360 lbs Canada 1980 kg 5 - 2003 Volvo S60 | Owner's Manual - Page 95
5 cyl. turbo (manual transmission) USA 4430 lbs Canada 2010 kg 5 cyl. turbo (automatic transmission) USA 4470 lbs Canada 2030 kg 5 cyl. turbo (automatic transmission) AWD USA 4540 lbs Canada 2060 kg Capacity weight 5 cyl./5 cyl. turbo USA 890 lbs Canada 400 kg 5 cyl. turbo AWD USA 860 lbs Canada 390 - 2003 Volvo S60 | Owner's Manual - Page 96
liters) Transmission oil manual (M 56) 2.2 US qts. (2.1 liters) automatic (AW 55-50) 7.9 US qts. (7.5 liters) Miscellaneous Power steering 0.9 US qts. (0.9 liters) Windshield washer reservoir 4.8 US qts. (4.5 liters) Brake and clutch fluid 0. 69 US qts. (0.65 liters) Air conditioning system 2.2 lbs - 2003 Volvo S60 | Owner's Manual - Page 97
oil should never be mixed. Power steering Grade: ATF Brake fluid Fluid type: Brake fluid DOT 4+ boiling point > 536°F (280° C), P/N 94374433 Cooling system Type Positive pressure, closed system. Coolant Volvo original coolant/antifreeze Volume 5 cyl. non-turbo 8.5 US qts. (8.0 liters) 5 cyl. turbo - 2003 Volvo S60 | Owner's Manual - Page 98
- Altering emission system components or location or removing components. - Repeated use of leaded fuel. NOTE: Unleaded fuel is required for cars with three-way catalytic converters.) pg. 150 Specifications Bulbs Bulbs Low beam High beam Fog lights, front Side indicator lamps Turn signals, parking - 2003 Volvo S60 | Owner's Manual - Page 99
shock absorbers and control arms linked to the support frame. Power-assisted rack and pinion steering. Safety type steering column. pg. 152 Specifications Electrical system 12-volt system with voltage controlled generator. Single wire system in which the chassis and engine block are used - 2003 Volvo S60 | Owner's Manual - Page 100
9.0:1 Charge air cooler (Intercooler) Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases engine power over that - 2003 Volvo S60 | Owner's Manual - Page 101
- CD player 169 Audio system HU-613/HU-803 - CD changer (accessory) 171 Dolby Surround Pro Logic HU-803 (option) 172 Audio systems - specifications 174 Audio systems - general information 175 HomeLink® Universal Transceiver - T5 (option on 2.4/2.4T) 176 pg. 158 Audio Audio system HU-613 - overview - 2003 Volvo S60 | Owner's Manual - Page 102
Selecting next/previous track 6. Radio - Manual station selection Cassette - Fast winding forward/ slot 9. CD random play 10. Active Sound Control (ON or OFF) 11. Scan function 12 opening 17. Cassette eject 18. Display pg. 159 Audio Audio system HU-803 - overview 1. On/ off - press Volume - 2003 Volvo S60 | Owner's Manual - Page 103
track 8. Radio - Manual station selection CD - Fast systems HU-613/HU-803 Switch on/off Press the knob to switch on or turn off the radio. Volume control Turn the knob clockwise to increase volume. Volume control is electronic and does not have an end stop. If you have a key pad in the steering - 2003 Volvo S60 | Owner's Manual - Page 104
display for several seconds. Bass Adjust the bass by pressing the button to extend the control and turning it to the left (less bass) or to the right (more bass). Adjust left/right speaker balance by pressing the button to extend the control, pulling it out as far as possible and then turning it to - 2003 Volvo S60 | Owner's Manual - Page 105
. pg. 162 Audio Audio systems HU-613/HU-803 (contd continue seek. Steering wheel keypad If you have a keypad in the steering wheel, press radio stations. 1.Press in the "AUTO" button for at least 2 seconds. automatically in the memory. An "A" and "AUTO" is displayed. If there is no station with - 2003 Volvo S60 | Owner's Manual - Page 106
Another auto-stored station is selected with each turn. Programming stations 1. Tune in the desired . The RDS or Radio Data System operates in the FM band only, and the information transmitted is supplied exclusively by participating broadcasters. Volvo has no control over the accuracy of the data - 2003 Volvo S60 | Owner's Manual - Page 107
If only TP is displayed, it means that no traffic information is being broadcast from the current transmitter. If you do not wish to listen to an ongoing traffic bulletin, press the TP button. The TP function, however, is still connected and the radio waits for the next traffic bulletin. Press the - 2003 Volvo S60 | Owner's Manual - Page 108
by turning the "1- 20/DISC" knob. 3. When you have reached the program type you require press the "1- 20/DISC" knob to begin the search. , or the scan button. 4. Volume of traffic information/news/PTY - HU-803 only If you change the volume when the TP, PTY or NEWS function is active, the new volume - 2003 Volvo S60 | Owner's Manual - Page 109
Air quality sensor Air vents Airbag - Side Impact (SIPS) Airbags Airbags (front) Alarm All Wheel Drive All Wheel Drive - snow chains All Wheel Drive - towing Anti-lock Brake System (ABS) Approach lighting Ashtray Audio Audio systems - general information Audio systems - specifications AUM AUTO AUTO - 2003 Volvo S60 | Owner's Manual - Page 110
player Catalytic converter CD player Ceiling lighting Center console - storage compartments Central locking system - remote control Changing Changing coolant Changing oil and oil filter Changing wheels Check Engine warning light Child restraint anchorages Child safety Child safety locks Child seat - 2003 Volvo S60 | Owner's Manual - Page 111
Engine oil - checking Engine oil, capacity Engine specifications Environment F Federal Clean Air Act FIX NEXT SERVICE Floor mats Fog lamp Front seat - backrest Front seats Front seats - heated Front seats - manual adjustment Front seats - power Front suspension Fuel Fuel filler cap Fuel filler door - 2003 Volvo S60 | Owner's Manual - Page 112
Fuel gauge Fuel tank, capacity Fuses G Gasoline Gear position Geartronic Geartronic - kickdown Geartronic - manual shifting General information Generator Generator warning light Glove compartment Grocery bag holder H Handling Hazard warning flashers Head restraint - center, rear Headlight flasher - 2003 Volvo S60 | Owner's Manual - Page 113
Multifilter with air quality sensor O Occupant safety Octane rating Odometer Oil pressure Oil quality Oil viscosity Opening the trunk from the inside Opening/ locking the trunk P P Park Paint Paint - color code Paintwork damage Parking brake Parking lamps Parking lights Pen holder Polishing 65 - 2003 Volvo S60 | Owner's Manual - Page 114
Rain sensor Rain sensor - windshield wipers Reading lamps Rear fog lights Rear seat Rear suspension Rear window defroster Rearview mirror/door mirrors Recirculation REDUCE SPEED Refrigerant (A/C system) Refueling Remote control - central locking system Replacing the battery Reporting safety defects - 2003 Volvo S60 | Owner's Manual - Page 115
22 Spoiler lamps 30 Sport shifter 85 SRS 4 Stability system 93 Stability systems 93 Stability Traction Control (STC) 93 Start inhibitor (immobilizer) 68 Starting the car 81 STC 27 Steering 82 Steering wheel adjustment 29 Steering wheel lock 82 Stone chips 116 STOP 26 STOP ENGINE 26 Storage - 2003 Volvo S60 | Owner's Manual - Page 116
- manual Transmission - sport shifter Trip computer Trip odometer Trunk - opening from the inside Trunk - unlocking Turn signals - normal turns Turn signals - lane change position Type designations U Uniform Tire Quality Grading Unlocking Unlocking the trunk Use of Additives V Valet key Vanity - 2003 Volvo S60 | Owner's Manual - Page 117
Contents | Top of Page - 2003 Volvo S60 | Owner's Manual - Page 118
2003 VOLVO S60 Back Cover Back Cover Accessory Installation - Important Warning We strongly recommend that Volvo owners install only genuine, Volvo-approved accessories, and that accessory installations be performed only by the factory-trained technicians at your authorized Volvo retailer. Genuine - 2003 Volvo S60 | Owner's Manual - Page 119
fluid - check, without removing the cap, that the level is above the MIN mark. Use brake fluid DOT 4+. See page 126. Fuel octane rating, see page 78. Tire pressure, see label located on the inside of the fuel tank cover. * Engine oil should be check each time the car is refueled. Bulbs Power Socket - 2003 Volvo S60 | Owner's Manual - Page 120
Bulb no. Name Designation/power 1 Direction indicator/parking light PY 21 W 2 Low beam H7 55 W 3 High beam HB3 55 W 4 Fog light (option) H1 55W 5 Fog light BA 5s 21 W 6 Tail/parking light BA 15s 5 W 7 Brake light BA 15s 21 W 8 Side marker light P 10 W 9 Direction indicator PY 21 W 10 Backup light BA
-
1 -
2 -
3 -
4 -
5 -
6 -
7 -
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
-
27
-
28
-
29
-
30
-
31
-
32
-
33
-
34
-
35
-
36
-
37
-
38
-
39
-
40
-
41
-
42
-
43
-
44
-
45
-
46
-
47
-
48
-
49
-
50
-
51
-
52
-
53
-
54
-
55
-
56
-
57
-
58
-
59
-
60
-
61
-
62
-
63
-
64
-
65
-
66
-
67
-
68
-
69
-
70
-
71
-
72
-
73
-
74
-
75
-
76
-
77
-
78
-
79
-
80
-
81
-
82
-
83
-
84
-
85
-
86
-
87
-
88
-
89
-
90
-
91
-
92
-
93
-
94
-
95
-
96
-
97
-
98
-
99
-
100
-
101
-
102
-
103
-
104
-
105
-
106
-
107
-
108
-
109
-
110
-
111
-
112
-
113
-
114
-
115
-
116
-
117
-
118
-
119
-
120
 |
 |
2 0 0 3
VOLVO
S60
Introduction
Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe driving in your
Volvo, an automobile designed with your safety and comfort in mind. To help ensure your satisfaction with this
vehicle, we encourage you to familiarize yourself with the equipment descriptions, operating instructions and
maintenance requirements/recommendations in this manual. We also urge you and your passengers to wear seat belts
at all times in this (or any other) automobile. And, of course, please do not operate a vehicle if you may be affected by
alcohol, medication or any impairment that could hinder your ability to drive.
Your Volvo is designed to meet all applicable safety and emission standards, as evidenced by the certification labels
attached to the driver's door opening and on the left wheel housing in the engine compartment.
For further information please contact your retailer, or:
In the USA:
Volvo Cars of North America