Acer TravelMate 6592G TravelMate 6592G Service Guide

Acer TravelMate 6592G Manual

Acer TravelMate 6592G manual content summary:

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    TravelMate 6592/6592G Service Guide Service guide files and updates are available on the ACER/CSD web; for more information, please refer to http://csd.acer.com.tw PRINTED IN TAIWAN
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    Revision History Please refer to the table below for the updates made on TravelMate 6592/6592G service guide. Date Chapter Updates 2
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    , manual or otherwise, without the prior written permission of Acer Incorporated. Disclaimer The information in this guide is subject to change without notice. Acer Incorporated makes no representations or warranties, either expressed or implied, with respect to the contents hereof and specifically
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    additional information related to the current topic. Alerts you to any damage that might result from doing or not doing specific actions. Gives precautionary measures to avoid possible hardware or software problems. Reminds you to do specific actions relevant to the accomplishment of procedures. 4
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    supports, please read the following general information. 1. This Service Guide provides you with all technical information relating to the BASIC CONFIGURATION decided for Acer modem, or extra memory capability). These LOCALIZED FEATURES will NOT be covered in this generic service guide. In such cases
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    6
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    Notebook Tour 7 Front View ...7 Closed Front View 8 Left View ...9 Right View ...9 Rear view ...10 Base view ...11 Indicators ...12 Easy-Launch Buttons 13 Touchpad Basics 14 Using the Keyboard 15 Lock Keys and embedded numeric keypad 15 Windows Keys ...15 Hot Keys ...16 Special Key ...17 Acer
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    Module 75 Removing the CPU 76 LCM Module Disassembly Procedure 77 Removing the LCM Bezel 77 Removing Battery Pack 96 Chapter 4 Troubleshooting 97 System Check Procedures 98 External Diskette Drive Check 98 External CD-ROM Drive Check 98 Keyboard or Auxiliary Input Device Check 98 Memory
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    Phoenix BIOS Beep Codes 106 Index of Symptom-to-FRU Error Message 110 Intermittent Problems 113 Undetermined Problems 114 Chapter 5 Jumper and Connector Locations 115 Top View 115 Bottom View 116 Connector Descriptions 117 Chapter 6 FRU (Field Replaceable Unit) List 119 TravelMate 6592
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    4
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    Specifications Features Below is a brief summary of the computer's many feature: Operating system q Genuine Windows® VistaTM Capable q Genuine Windows® XP Home Edition (Service Pack 2) q Genuine Windows® XP Media Center Edition 2005 (Rollup 2) NOTE: Windows® VistaTM Capable PCs come with Windows® XP
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    double-layer drive (slot-load) q 5-in-1 card reader, supporting Secure Digital (SD), MultiMediaCard (MMC), Memory Stick® (MS), Memory Stick PROTM (MS PRO), xD-Picture CardTM (xD) Input devices q q q q 88/89-key Acer FineTouchTM keyboard with 5-degree curve Touchpad with 4-way scroll button Four
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    Ethernet; wake-on-LAN ready q WPAN: Bluetooth® 1.1 @ 723 bps q Optional WLAN:ICH6-M (dual-band tri-mode 802.11a/b/g) Wi-Fi® CERTIFIEDTM solution, supporting Acer port 1394 port PS/2 Serial port DVI (only for Discrete sku) Docking port Environment q q Temperature: •operating: 5°C to 35°C •Non-
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    System Block Diagram 4 Chapter 1
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    Video Memory 10 CN8 DVI-D Port 11 U14 Graphic Controller 12 U9 DDR2 SDRAM IC 13 U15 DDR2 SDRAM IC 14 JACK2 Microphone Jack 15 U11 Ethernet PATA HDD Connector SATA HDD Connector North Bridge RAID Controller Timing Controller CPU Socket SATA HDD Connector BIOS Flash Memory Audio Codec Mini
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    4 U502 Video Memory 5 CN4002 LCD Connector 6 CN3000 Hotkey Board Connector 7 CN503 Express Card Slot 8 CN507 DDR2 SDRAM IC 9 CN4000 Touchpad Connector (Touchpad to main board) 10 CN4001 6-pin Touchpad Board Connector 11 CN504 Audio Board Connector 12 CN506 DDR2 SDRAM IC 13 CN5001
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    Your Acer Notebook Tour After knowing your computer features, let us show you around your new TravelMate 6592/6592G computer. Front View # way scroll button. 7 Palmrest Comfortable support area for your hands when you use the computer. 9 Keyboard For entering data into your computer. Chapter
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    10/11 12 Closed Front View Easy-launch buttons Power button Buttons for launching headphones). PDIF support 6 Power indicator Indicates the computer's power status. 7 Battery indicator Indicates the computer's battery status. 8 Bluetooth® Enables/disables the Bluetooth® function.
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    turned off. Locks and releases the lid. # Icon Item Description 1 Latch Locks and releases the lid. 2 5-in-1 card reader Accepts Secure Digital (SD), MultiMediaCard (MMC), Memory Stick (MS), Memory Stick PRO (MS PRO), xD- Picture Card (xD). Chapter 1 9
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    86x54 mm footprint. ExpressCards come in 75x54 mm and 75x34 mm sizes. Express Card/54 slot means this notebook accepts 75x54mm ExpressCards. # 1 2 3 4 Icon Item DC-in jack Description Connects to an AC adapter lock slot Connects to a Kensington-compatible computer security lock. 10 Chapter 1
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    a television or display device with S-video input. Connects to a display device (e.g., external monitor, LCD projector). Supports digital video connections. Connects to an Ethernet 10/100/1000based network (for selected models). Connects to a printer. Serial port Connects to a serial device. Base
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    compartment Houses the computer's main memory. 3 Battery lock Locks the battery in position. 4 Battery release latch Releases the battery for removal. 5 Battery bay Houses the computer's battery pack. 6 Hard disk bay Houses the computer's hard disk (secured with screws) 7 Sub woofer
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    the keyboard are four buttons. These buttons are called easy-launch buttons. They are: mail Web browser, Empowering Key " "and one user-programmable button. Press " " to run the Acer Empowering Technology. The mail and Web browser buttons are pre-set to email and Internet programs, but can be reset
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    to scroll up or down and move left or right a page. This button mimics your cursor pressing on the right scroll bar of Windows applications. Function Execute Left Button (1) Click twice quickly Right Button (4) Main touchpad (2) Tap twice (at the same speed as doubleclicking the mouse button
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    manner. Hold while using cursor-control keys. Hold while typing letters on embedded keypad. Num Lock Off Hold while using cursor-control keys. Type the letters in a normal manner. Windows Keys The keyboard has two keys that perform Windows-specific functions. Chapter 1 15
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    Start button; it launches the Start menu. It can also be used with other keys to provide a variety of function: + Activates next taskbar button. + Opens the My Computer window + Opens Help and Support. + Opens the Find: All Files dialog box. + Opens the Run dialog box
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    up Increases the screen brightness. + Brightness down Decreases the screen brightness Special Key You can locate the Euro symbol and US dollar sign at the upper-center and/or bottom-right of your keyboard. To type: The Euro symbol 1. Open a text editor or word processor. Chapter 1 17
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    : Some fonts and software do not support the Euro symbol. Please refer to www.microsoft.com/ typography/faq/faq12.htm for more information. The US dollar sign 1. Open a text editor or word processor. 2. Either directly press the < > key at the bottom-right of the keyboard, or hold and then
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    by optimizing disk space, memory and registry settings. q Acer eRecovery Management backs up/recovers data flexibly, reliably and completely. q Acer eSettings Management accesses system information and adjusts settings easily. q Acer ePower Management extends battery power via versatile usage
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    that cna decrypt any file on your system; the file-specific password will be used to encrypt files by default, or you cna choose to enter your own filespecific password when encrypting a file. NOTE: The password used encrypt a file is the unique key that the system needs to decrypt it. If you lose
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    , until unlocked. If you do not set a password, Acer eLock Management will reset back to the initial status with all locks removed. NOTE: If you lose your password, there is no method to reset it except by reformatting your notebook or taking your notebook to anAcer Customer Serivce Center. Be sure
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    Acer notebook. It provides you with the following options to enhance overall system performance: q Memory optimization - releases unused memory and check usage. q Disk optimization - removes unneeded items and files. q Speed optimization - improves the usability and performance of your Windows XP
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    space in a hidden partition on your system's HDD. User-created backups are stored on D:\ drive. Acer eRecovery Management provides you with: q Password protection. q Recovery of applications and drivers. q Image/data backup: q Back up to HDD (set recovery point). q Back up to CD/DVD. q Image
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    inspect hardware specifications and to monitor the system health status. Furthermore, Acer eSettings Management enables you to optimize your Windows operating system, so your computer runs faster, smoother and better. Acer eSettings Management also: q Provides a simple graphical user interface for
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    Acer Mode The default setting is "Maximum Performance." You can adjust CPU speed, LCD brightness and other settings, or click on buttons to turn the following functions on/off: Wireless LAN, Bluetooth, CardBus, Memory screen. Battery status For real-time battery life estimates based on current usage,
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    You can also click "Advanced Settings" to: q Set alarms. q Re-load factory defaults. q Select what actions will be taken when the cover is closed, and set passwords for accessing the system after Hibernation or Standby. q View information about Acer ePower Management. 26 Chapter 1
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    Acer ePresentation Management Acer ePresentation Management lets you select from two of the most common projector resolutions: XGA and SVGA. Chapter 1 27
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    up front or at the back of the LCD panel. The Acer OrbiCam fully supports the Acer Video Conference technology so that you can transmit the best video quality over an instant Messenger service. Getting to know your Acer OrbiCam 1 23 No. 1 2 3 Item Lens Power indicator Rubber grip (selected
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    Acer OrbiCam settings Resolution To change the capture resolution, click the displayed resolution at the bottom right corner of the capture window, then select the desired resolution. Options Click Options to display the Window, Preview, and Folder tabs. Use the options to change the capture window
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    : From the Camera Settings window, click the Driver Settings button. The Properties window will appear. q Device Settings allows you to change the camera brightness, contrast, hue, saturation, sharpness, etc. q Advanced Settings allows you to achieve gain control, implement image mirror, select
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    capture window, otherwise the utility centers the face of the user closest to the camera. 2. Click the right icon to zoom in/out or reset the current view. 3. Click VisageON to display a menu that allows to change the configuration of the camera, face tracking and video effects settings. Chapter
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    effect to use. The selected effect appears in the video effects section of the VisageON window. NOTE: When using avatars, you may have to calibrate the face points to achieve better tracking. Follow screen instructions in the VisageON to continue. NOTE: You may use video effects when using the
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    Microsoft Windows XP only. Acer GridVista (dual-display compatible) NOTE: This feature is only available on certain models. To enable the dual monitor feature of the notebook, first ensure that the second monitor is connected, then select Start, Control Panel, Display and click on Settings. Select
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    NOTE: Please ensure that the resolution setting of the second monitor is set to the manufacturer's recommended value. Launch Manager Launch Manager allows you to set the four easy-launch buttons located above the keyboard. You can access the Launch Manager by clicking on Start > All Programs >
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    password control Specification Pheonix 3A03 PMC PM39LV040, 512KX8 CMOS Boot Block Flash Memory 512KB Flash BIOS 32-pin PLCC ACPI 1.0b, PC Card 95, SM BIOS 2.3, IEEE1284-ECP/EPP, PCI 2.2, PnP 1.0a, DMI 2.0, PS/2 keyboard and mouse, USB 2.0, VGA BIOS, CD-ROM bootable, IEEE 1394 Set by setup manual
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    2048MB NOTE: Above table lists some system memory configurations. You may combine DIMMs with various capacities to form other combinations. On above table, the configuration of slot 1 and slot 2 could be reversed. LAN Interface Item Chipset Supports LAN protocol LAN connector type LAN connector
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    Item Data modem data baud rate (bps) Supports modem protocol Modem connector type Modem connector location Bluetooth Interface Item Chipset Data throughput Protocol Interface Connector type Specification Integrated 10/100 BASE-T transceiver Wake on LAN support compliant with ACPI 2.0 PCI v2.2 56K
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    -Dual Interface Item Vendor & model name Performance Specification Transfer rate (KB/sec) Buffer Memory Interface Specification LITEON SOSW-833S PIONEER DVR-K16RA With CD Diskette With DVD Diskette Sustained: Max 3.6Mbytes/sec Sustained: Max 10.8Mbytes/sec 2MB Enhanced IDE(ATAPI) compatible
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    KHz (48K byte for AC97 interface) Yes Yes/2 Video Interface Item Chipset Package Interface Supports ZV (Zoomed Video) port Specification Built-in Intel® 910GML 35.5 mm x 40 mm 1257 pin mBGA internal PCIE Yes Video Memory Item Chipset Memory size Interface Built-in Intel® 910GML 64MB/128MB DDR2
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    Major Chips Item Core logic VGA LAN USB 2.0 MODEM Bluetooth Wireless 802.11 b+g PCMCIA Audio Keyboard Item Keyboard controller Total number of keypads Windows logo key Internal & external keyboard work simultaneously Specification Built-in ICH6-M 2.0 USB 1.1 and USB 2.0 Host controller 3 Three
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    Vendor & model name Battery Type Pack capacity Number of battery cell Package configuration Normal voltage Charge voltage Specification Sanyo (6cell) 2.0 .0x6. 0 1 channel LVDS 262K colors (RGB 6-bit data driver) Specification CMO N141I1L02 QDI QD14TL01-03 14.1 inches 14.1 inches 304.1x228.1
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    Soft Off (G2/S5) Working (G0/S0) Suspend to RAM (S3) Save to Disk (S4) 40/40 10/30 0 to +50 -20 to +60 Specification 45/45 15/35 40/40 20/40 0 to + as the CPU and hard disc may be power managed in this state. CPU set power down VGA Suspend PCMCIA Suspend Audio Power Down Hard Disk Power Down CD
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    . Please also refer to Chapter 4 Troubleshooting when problem arises. To activate the BIOS Utility, press m during POST (when "Press to enter Setup" message is prompted on the bottom of screen). Press m to enter setup. The default parameter of F12 Boot Menu is set to "disabled". If you want to
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    Navigating the BIOS Utility There are six menu options: Info., Main, System Devices, Security, Boot, and Exit. Follow these instructions: q To choose a menu, use the cursor left/right keys (zx). q To choose a parameter, use the cursor up/down keys ( wy). q To change the value of a parameter, press
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    BIOS Version VGA BIOS Version Slimtype DVD-ROM LSD-081-(S V1.0 ATI M9+XC V0.1 Serial Number Asset Tag Number Product Name Manufacturer Name UUID: XXXXXXXXXX XXXXXXXXXX TravelMate XXXX Acer ATAPI model name Displays system BIOS version This field displays the VGA firmware version of the system This
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    for reference only. Actual values may differ. Phoenix - Award WorkstationBIOS CMOS Setup Utility Main System Time System Date [09 : 00: 00] [01 : 01: 2007] Help Item Menu Level X System Memory 640KB Extended Memory XXX Video Memory [8M] Quiet Boot Network Boot F12 Boot Menu D2D Recovery
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    Sets the system date Format MM/DD/YYYY (month/day/year) This field reports the memory size of the system. Memory size is fixed to 640MB This field reports the memory size of the extended memory in the system (Extended Memory size=Total memory The function allows the user to create a hidden
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    The Advanced screen displays advanced settings in BIOS. Serial Port Phoenix - Award WorkstationBIOS CMOS Setup Utility Advanced [Auto] Help Item Infrared Port (FIR) [Auto] Menu Level X Parallel Port Mode [Auto] [ECP] XASF Configuration Minimum Watchdog Timeout BIOS Boot Timeout OS Boot
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    use. Phoenix - Award WorkstationBIOS CMOS Setup Utility Security Supervisor Password Is User Password Is [Clear] [Clear] Help Item HDD Password Is [Clear] Menu Level X Set Supervisor Password Set User Password Set HDD Password [Enter] [Enter] [Enter] Password on Boot Current TPM State
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    't forget your password. If you forget your password, you may have to return your notebook computer to your dealer to reset it. Password Conventions All the passwords must obey the following rules: q All the passwords can be set/cleared in BIOS Setup Security screen. q The password entry consists up
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    support 10 fingers - Upack/Authentec modules. Setting a Password Perform the following steps to set the supervisor, user, or HDD password. NOTE: The following example uses the Supervisor Password screens. The User and HDD Password screens are identical. 1. Use the µ and ¶ keys to highlight the Set
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    are done, save the changes and exit the BIOS Setup Utility. If the verification is OK, the screen will display as following. The password setting is complete after the user presses Enter. If the current password entered does not match the actual current password, the screen will show you the Setup
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    Chapter 2 53
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    and the CD-ROM in module bay. Phoenix - Award WorkstationBIOS CMOS Setup Utility Boot Boot Priority Order: 1: IDE0: WDC WD200EB - (PM) Help Item 2: IDE1: WDC WD200EB - (PM) Menu Level X 3: CD/DVD 4: Network Boot 5: USB HDD 6: USB FDD 7: USB Key 8: USB CD/DVD ROM KLIJ :Move Enter: Select
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    Exit The Exit screen contains parameters that help safeguard and protect your computer from unauthorized use. Phoenix - Award WorkstationBIOS CMOS Setup Utility Exit Exit Saving Changes Exit Discarding Changes Help Item Load Setup Defaults Menu Level X Discard Changes Save Changes KLIJ :
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    use the Phlash utility. NOTE: Do not install memory-related drivers (XMS, EMS, DPMI) when you use the Phlash. NOTE: Please use the AC adaptor power supply when you run the Phlash utility. If the battery pack does not contain enough power to finish BIOS flash, you may not boot the system because the
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    procedures on how to disassemble the notebook computer for maintenance and troubleshooting. To disassemble the computer, you need the following tools: q Wrist grounding strap and conductive mat for preventing electrostatic discharge q Small Philips screw driver q Philips screwdriver q Plastic flat
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    General Information Before You Begin Before proceeding with the disassembly procedure, make sure that you do the following: 1. Turn off the power to the system and all peripherals. 2. Unplug the AC adapter and all power and signal cables from the system. 58 Chapter 3
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    give you a graphic representation on the entire disassembly sequence and instructs you on the components that need to be removed during servicing. For example, if you want to remove the system board, you must first remove the keyboard, then disassemble the inside assembly frame in that order. Main
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    LCM Module Disassembly Flowchart 60 Chapter 3
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    Main Unit Disassembly Procedure Removing the Battery Pack 1. Turn the computer over. Release the battery lock as shown. 2. Push the release latch, the battery pops up. 3. Remove the battery. Removing the Cover Securing Screws and Covers 1. Locate and loosen the seventeen (17) screws as shown. NOTE
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    2. Locate and remove the memory and HDD cover screws as shown. 3. Remove the memory cover as shown. 4. Remove the HDD cover as shown. Removing the HDD 1. Locate the plastic tab on the HDD. 62 Chapter 3
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    3. Pull away from the connector and upward as shown to remove the HDD from the chassis. Removing the Memory Module 1. Push the two release levers on the memory module outward as shown. NOTE: The memory module lifts upward during release. 2. Pull the memory module away from the socket. Chapter 3 63
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    tweezers are required for this procedure. 1. Locate the three antenna wires (white tape, red tape and no tape) on the left-hand side of the memory bay. 2. Using fine tweezers, grip the white taped wire and pull upward until it is released from the board. 3. Repeat for the red taped and
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    Removing the ODD 1. Push and hold the ODD latch as shown. 2. Remove ODD. Removing Dummy Trays 1. Locate Dummy Tray 1 and press the cover inwards as shown. 2. Remove Dummy Tray 1 Chapter 3 65
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    3. Locate Dummy Tray 2 and press the release button as shown. 4. Remove Dummy Tray 2. Removing the Switch Cover CAUTION: Using tools to remove the Switch Cover may cause damage to the outer casing. It is recommended that only fingers are used to remove the Switch Cover. 1. Turn the computer over.
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    4. Using two hands, remove the Switch Cover from the chassis. Removing the Keyboard 1. Locate and remove the two screws as shown. 2. Using both hands, lift the top edge of the keyboard as shown. 3. Turn the keyboard over, as shown, to expose the cables. Chapter 3 67
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    4. Using fine tweezers, release the first cable lock as shown and remove the cable from the socket. 5. Using fine tweezers, release the second cable lock as shown and remove the cable from the socket. 6. Remove keyboard from chassis. 68 Chapter 3
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    Disconnecting the TouchPad 1. Disconnect the first cable by releasing the locking latch and removing the cable as shown. 2. Disconnect the second cable by releasing the locking latch and removing the cable as shown. NOTE: Move the cable away from the work area to allow access to the third cable. 3.
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    Removing the Switch Board 1. Locate and remove the two screws as shown. 2. Remove the Switch Board from the chassis. Removing the Modem Module 1. Disconnect the two cables from the Modem Module as shown. 70 Chapter 3
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    2. Locate and remove the two securing screws as shown. 3. Lift the Modem Module clear of the chassis. Removing the Antenna Cables 1. Remove the Antenna Cables from the securing pins as shown. 2. Pull the three Antenna Cables from the underside of the computer through the mainboard as shown. Chapter
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    Removing the LCM Module CAUTION: Ensure all cables are removed from securing pins before proceeding to avoid damage. 1. Disconnect the LCM Module cable as shown. 2. Locate and remove the four screws as shown. 3. Lift the LCM Module upward to remove from the chassis. Removing the TouchPad 1. Lift the
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    Removing the Mainboard 1. Locate the three connectors (yellow markers) as shown. 2. Disconnect the connectors using tweezers as shown. 3. Locate and remove the two screws as shown to release the Mainboard. Chapter 3 73
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    4. Grip the mainboard from the front and lift up. NOTE: If any resistance is met while removing the mainboard, ease the computer case outward to clear the obstruction. 5. Lift the mainboard clear of the chassis. Removing the I/O Board 1. Locate and remove the two screws as shown. 2. Lift the board
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    Removing the Heatsink and Fan Module 1. Turn the mainboard over. Locate and remove the five screws (red markers) and fan connector (yellow marker) from the mainboard. 2. Remove the Heatsink securing bracket as shown. 3. Remove the Heatsink as shown. 4. Steady the Mainboard with one hand and remove
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    Removing the CPU 1. Using a screw driver, unscrew the CPU counter clockwise. 2. Remove the CPU from the bracket as shown. 76 Chapter 3
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    LCM Module Disassembly Procedure Removing the LCM Bezel CAUTION: When using tools, be careful not to scratch the computer casing. 1. Locate and remove the four mylar (small red
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    5. Remove the bezel from the LCM Module. Removing the LCD Panel 1. Locate and remove the six screws as shown. 2. Locate the three panel connectors as shown. Disconnect the cables as shown. 78 Chapter 3
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    3. Hold down the WebCam Module and remove the LCD panel by lifting the hinge as shown. 4. Locate and remove the Inverter Board screw as shown. 5. Grip the Inverter Board and lift upward to remove. 6. Grip the WebCam Module and lift upward to remove. Chapter 3 79
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    cable by pulling away from the connector. 9. Locate and remove the four screws (two on each side) securing the LCD brackets to the LCD panel. 10. Remove the LCD brackets by pulling away from the LCD Panel as shown. 80 Chapter 3
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    LCM Module Reassembly Procedure Replacing the LCD Panel 1. Align the LCD brackets the four screw holes (two on each side) on the LCD Panel as shown. 2. Secure the LCD brackets to the LCD panel. 3. Insert the cable into the cable connector on the LCD Panel as shown. 4. Align the LCD Panel cable as
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 92
    5. Place the WebCam Module in the mounting as shown. 6. Place the Inverter Board in the mounting and secure with the screw provided. 7. Place the LCD Panel in the mounting and secure the three panel connectors as shown. 82 Chapter 3
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    8. Secure the LCD Panel with the six screws provided. Replacing the LCM Bezel 1. Locate the bezel correctly and press down the edges until there are no gaps between the bezel and the LCM Module, 2. Secure the six screws provided and replace the mylar (small red markers) and rubber screw caps (large
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 94
    Main Module Reassembly Procedure Replacing the CPU 1. Insert the CPU into the CPU bracket as shown. 2. Using a screw driver, tighten the screw clockwise as shown to secure the CPU in place. Replacing the Heatsink and Fan Module 1. Place the Fan Module in the mounting
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    3. Align the Heatsink Securing Bracket as shown. 4. Secure the five screws and fan connector as shown. Replacing the I/O Board 1. Insert the board rear edge first as shown. 2. Replace the two screws as shown. Chapter 3 85
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    Replacing the Mainboard 1. Ensure that the Mainboard is face up (the Heatsink and CPU are not visible). Place the Mainboard in the chassis, rear edge first, and press down to install. Replace the two securing screws as shown. NOTE: If any resistance is met while installing the mainboard, ease the
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 97
    Replacing the TouchPad 1. Using both hands, replace the TouchPad, front edge first, as shown. NOTE: Ensure that the TouchPad cables are accessible once the TouchPad is in place and that all cables pass through the casing properly. Replacing the LCM Module 1. Align the four screw holes on the LCM
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 98
    Replacing the Antenna Cables 1. Ensure that the three LCM Module cable pass through the Mainboard and are accessible from the underside of the computer. Place the three cables in the wiring conduit and secure in place using the cable pins on the chassis. 2. Connect the LCM Module cable to the
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 99
    2. Reconnect the Modem cables as shown. Replacing the Switch Board 1. Place the Switch Board in the mounting as shown. 2. Secure the Switch Board in place using the screw provided. Reconnecting the TouchPad 1. Replace the connector as shown. Chapter 3 89
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 100
    latch to secure the cable in place. 3. Insert the second cable as shown and lock the latch to secure the cable in place. Replacing the Keyboard 1. Using fine tweezers, insert the thicker cable into the socket and secure the locking latch as shown. 2. Using fine tweezers, insert the remaining cable
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    over and place the front edge first into the mounting. 4. Push the Keyboard into place toward the TouchPad and secure using the two screws provided. 5. Turn the Computer over and insert the screw as shown. Replacing the Switch
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    2. Close the LCM Module. Locate and replace the two screws as shown. Replacing the Dummy Trays 1. Insert Dummy Tray 2 and push into the slot until flush with the chassis cover. 2. Insert Dummy Tray 1 and push into the slot until flush with the chassis cover. Replacing the ODD 1. Insert the ODD and
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    Replacing the Wireless Card 1. Ensure the card is positioned label upwards as shown and push into the connector. NOTE: The card remains at an angle until the screws are inserted. 2. Secure the card in position using the two screws provided. 3. Reconnect the three Antenna Cables as shown, pushing
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 104
    Replacing the Memory Module 1. Push the memory module into the socket and press downward until it clicks into place. Replacing the HDD 1. Place the HDD in the mounting, rear edge first as
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    2. Replace the two screws to secure the cover in place. 3. Replace the memory cover as shown. 4. Replace the two screws to secure the cover in place. 5. Replace the seventeen (17) screws to secure the cover in place. Chapter 3 95
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    Replacing the Battery Pack 1. Place the battery in the cradle rear edge first as shown. 2. Push the battery downward until it clicks in to place. 3. Engage the battery lock as shown. 96 Chapter 3
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 107
    Chapter 4 Troubleshooting Use the following procedure as a guide for computer problems. NOTE: The diagnostic tests are intended to test only Acer products. Non-Acer products, prototype cards, or modified options can give false errors and invalid system responses. 1. Obtain the failing symptoms in as
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 108
    Follow the instructions in the message window. If an keyboard problem, do the following one at a time to correct the problem. Do not replace a non-defective FRU: 1. Reconnect the keyboard cables. 2. Replace the keyboard. 3. Replace the main board. The following auxiliary input devices are supported
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    the instructions in the message window. NOTE: Make sure that the DIMM is fully installed into the connector. A loose connection can cause an error. Power System Check To verify the symptom of the problem, power on the computer using each of the following power sources: 1. Remove the battery pack
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    voltage is within the range, do the following: q Replace the System board. q If the problem is not corrected, see "Undetermined Problems" on page 114. q If the voltage is not correct, go to the next step. the operational charge does not work, see "Check the Battery Pack" on page 101. 100 Chapter 4
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 111
    battery pack. If the charge indicator still does not light up, replace the DC/DC charger board. Touchpad Check If the touchpad doesn't work, do the following actions one at a time to correct the problem symptom is not a hardware problem. No service actions are necessary if the pointer movement stops in
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 112
    can also help you determine the next possible FRU to be replaced when servicing a computer. If the symptom is not listed, see "Undetermined Problems" on page 114. The following lists the error messages that the BIOS displays on the screen and the error symptoms classified by function. NOTE: Most
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 113
    1. CPU BIOS Update Code Mismatch 2. IDE Primary Channel Master Drive Error (THe causes will be shown before "Equipment Configuration Error") Memory Error at xxxx:xxxx:xxxxh (R:xxxxh, W:xxxxh) Real Time Clock Error CMOS Battery Bad CMOS Checksum Error System disabled. Incorrect password is specified
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 114
    Memory size found by POST differed from CMOS Settings" in BIOS Setup Utility. RTC battery System board Run "Load Default Settings" in BIOS Setup Utility. RTC battery System board DIMM BIOS ROM System board None BIOS ROM System board Run "Load Default Settings" in BIOS Setup Utility. RTC battery
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 115
    Error Message List No beep Error Messages FRU/Action in Sequence No beep, power-on indicator turns off and LCD is blank. Power source (battery pack and power adapter). See "Power System Check" on page 99.. Ensure every connector is connected tightly and correctly. Reconnect the DIMM. LED board.
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    refresh Test 8742 Keyboard Controller Set ES segment register to 4 GB Enable A20 line Autosize DRAM Initialize POST Memory Manager Clear 215 KB base RAM RAM failure on address line xxxx RAM failure on data bits xxxx of low byte of memory bus Enable cache before system BIOS shadow RAM failure on data
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 117
    Display BIOS copyright notice Display CPU type and speed Initialize EISA board Test keyboard Set key click if enabled Test for unexpected interrupts Initialize POST display service Display prompt "Press F2 to enter SETUP" Disable CPU cache Test RAM between 512 and 640 KB Test extended memory Test
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 118
    of ATA and SCSI drives Set time of day Check key lock Initialize Typematic rate Erase F2 prompt Scan for F2 key stroke Enter SETUP Clear Boot Initialize system error handler PnPnd dual CMOS (optional) Initialize notebook docking (optional) Initialize notebook docking late Force check (optional)
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 119
    the chipset Initialize the bridge Initialize the CPU Initialize the system timer Initialize system I/O Check force recovery boot Checksum BIOS ROM Go to BIOS Set Huge Segment Initialize Multi Processor Initialize OEM special code Initialize PIC and DMA Initialize Memory type Initialize Memory size
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 120
    LCD has extra horizontal or vertical lines displayed. Action in Sequence Enter BIOS Utility to execute "Load Setup Default Settings", then reboot system. Reconnect the LCD connectors. Keyboard (if contrast and brightness function key doesn't work). LCD inverter ID LCD cable LCD inverter LCD System
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 121
    -Related Symptoms Symptom / Error Memory count (size) appears different from actual size. Action in Sequence Enter BIOS Setup Utility to execute "Load Default Settings, then reboot system. DIMM System board Speaker-Related Symptoms Symptom / Error In Windows, multimedia programs, no sound comes
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 122
    System Board Ensure the "Serial Port" in the Devices Configuration" of BIOS Setup Utility is set to Enabled. Device driver Device cable Device System board Keyboard/Touchpad-Related Symptoms Symptom / Error Keyboard (one or more keys) does not work. Touchpad does not work. Action in Sequence
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 123
    exists. When analyzing an intermittent problem, do the following: 1. Run the advanced diagnostic test for the system board in loop mode at least 10 times. 2. If no error is detected, do not replace any FRU. 3. If any error is detected, replace the FRU. Rerun the test to verify that
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 124
    non-defective FRU). NOTE: Verify that all attached devices are supported by the computer. NOTE: Verify that the power supply being used problems are found, replace the FRU. 3. Remove or disconnect all of the following devices: q Non-Acer devices q Printer, mouse, and other external devices q Battery
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 125
    and Connector Locations Top View Chapter 5 1 CN2 2 CN3 3 CN1 4 CN5 5 CN4 6 CN6 7 CN7 8 CN8 9 CN9 10 CN12 11 CN14 12 CN11 13 CN13 14 CN10 LCM Cable CNTR MDC CNTR MDC Cable CNTR Hot key board CNTR Key board FFC CNTR Fine track FFC CNTR Smart card FFC CNTR Touch pad FFC CNTR
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 126
    Serial port 4 CN1003 DVI port 5 CN1002 VGA port 6 JACK1000 DC IN jack 7 CN1000 FAN cable CNTR 8 CN1005 Docking CNTR 9 CN1018 Second battery CNTR 10 CN1008 ODD CNTR 11 CN1015 Battery CNTR 12 CN1017 HDD CNTR 13 Jack710 Headphone jack 14 Jack1002 MIC jack 15 Jack1003 Line-in jack 16
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 127
    + I 8 LVDS_TXCU- I 28 GND - 9 LVDS_TXDU2+ I 29 LVDS_TXDL0- I 10 GND - 30 LCM_DDCPDATA I/O 11 LVDS_TXDU2- I 31 GND - 12 LVDS_TXDU1+ I 32 These are samples taken from the source file Pantanal service _HW_SPEC-070402.doc. Are all of the descriptions required? Chapter 5 117
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 128
    118 Chapter 5
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 129
    (Field Replaceable Unit) listing in global configurations of the TravelMate 6592/6592G. Refer to this chapter whenever ordering for parts to repair , it will not be noted on the printed Service Guide. For ACER AUTHORIZED SERVICE PROVIDERS, your Acer office may have a DIFFERENT part number code from
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 130
    TravelMate 6592/6592G Exploded Diagram 1 2 3 4 5 6 7 8 9 10 11 12 120 Chapter 6
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 131
    13 14 15 16 17 18 19 20 21 22 23 24 26 27 28 29 30 31 32 33 34 Category ADAPTER BATTERY BOARD No. Part Name and Description Acer Part No. ADAPTER 135W 19V 3PIN W/LED DELTA ADP-135DB BBJF LF ADAPTER 135W 19V 3PIN LITE-ON PA-131-08 RI
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 132
    Category No. Part Name and Description Acer Part No. WIRELESS LAN BOARD 802.11BG PCI 54. KI.GLN01.004 JP INTEL MM874740 MINI WIRELESS LAN BOARD 802.11BG INTEL WM3945AGBG KI.GLN01.005 BLUETOOTH BOARD FOXCONN T60H928.01 54.AAMVN.004 I/O BOARD 55.AAMVN.001 LAUNCH BOARD (Above image is top
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 133
    Category No. Part Name and Description AUDIO BOARD Acer Part No. 55.AAMVN.004 TOUCHPAD BOTTON BOARD 55. (AIL) POWER CORD 3PIN SOUTH AFRICA POERR CORD 3PIN ITALIAN POWER CORD 3PIN DENMARK POWER CORD ISRAEL BLUETOOTH CABLE 27.AAMVN.001 27.AAMVN.002 27.AAMVN.003 27.AAMVN.004 27.AAMVN.005 27.AAMVN
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 134
    Category No. Part Name and Description AUDIO BOARD CABLE Acer Part No. 50.AAMVN.005 BUTTON BOARD CABLE 6 PINS 50.AAMVN.006 BUTTON BOARD CABLE 12 PINS 50.AAMVN.007 MODEM CABLE WITH RJ11 CONNECTOR
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 135
    Category No. Part Name and Description ASSY THERMAL COVER Acer Part No. 60.AAMVN.004 SUPPORT COVER 60.AAMVN.005 HDD COVER 42.AAMVN,001 TOUCHPAD FRAME 42.AAMVN,002 MINI DUMMY CARD 42.AAMVN.003 PCMCIA DUMMY CARD 42.AAMVN.004 Chapter 6 125
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 136
    Category CPU/PROCESSOR No. Part Name and Description Acer Part No. TOUCHPAD BRACKET (Note: The ACTUAL spare part: touchpad bracket does NOT contain touchpad bracket gesket. However the touchpad bracket image here has the
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 137
    Category No. Part Name and Description Acer Part No. DVD-RW MODULE 24X DUAL GBASE 6M.AAMVN.002 W/BEZEL OPTICAL BRACKET 33.AAMVN.002 Chapter 6 DVD DUAL BEZEL G-BASE DVD-RW DRIVE
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 138
    Name and Description Acer Part No. DVD-RW MODULE HD DVD ROM GBASE W/BEZEL OPTICAL BRACKET HD DVD BEZEL HD 1X DVD ROM TOSHIBA TS-L802A LF W/O BEZEL 6M.AAMVN.006 33.AAMVN.002 42.AAMVN.016 KV.01H01.001 FAN FAN 23.AAMVN.003 HDD/HARD DISK DRIVER HDD 100G 5400RPM
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 139
    .5G W/NCQ MK1234GSX LF TAURUS FW:AH001A KH.12004.003 HDD 120G 5400RPM SATA SAMSUNG KH.1200B.002 HM120JI M60S LF FW: YF100-10 HDD INSULATOR 42.AAMVN.005 CPU HEATSINK 34.AAMVN.001 FINGER HEATSINK 34.AAMVN.002 KEYBOARD Chapter 6 AS9800 KEYBOARD DARFON US INTERNATIONAL KB.AAK07.001 AS9800
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 140
    Part Name and Description Acer Part No. AS9800 KEYBOARD DARFON KOREA KB.AAK07.006 AS9800 KEYBOARD DARFON UK KB.AAK07.007 AS9800 KEYBOARD DARFON GERMAN KB.AAK07.008 AS9800 KEYBOARD DARFON ITALIAN KB.AAK07.009 AS9800 KEYBOARD DARFON FRENCH KB.AAK07.010 AS9800 KEYBOARD DARFON SWISS/ KB.AAK07
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 141
    Category No. Part Name and Description WIRELESS ANTENNA FOR 19.1IN. Acer Part No. 25.AAMVN.001 CCD CAMERA 1.3M LOGITECH 56.AAMVN.002 LTN190- LK.19106.002 M2-000 8MS 300NITS NON-GLARE LCD MODULE 19.1" WXGA+ CMO NON-GLARE INVERTER BOARD 19IN. TDK XAD369NR 4 LAMPS 6M.AAMVN.012 19.AAMVN.001 131
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 142
    Category 132 No. Part Name and Description Acer Part No. LCD CABLE 19.1IN. CMO W/CCD CABLE 50.AAMVN.012 WIRELESS " W/LOGO LCD COVER W/LOGO LCD BARCKET L W/HINGE 19.1IN. CMO LCD BARCKET R W/HINGE 19.1IN. CMO LCD 19IN. WXGA+ CMO M190A1-L03 8MS 300NITS GLARE TYPE 6M.AAMVN.014 19.AAMVN.001 50
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 143
    BEZEL 20" W/LOGO LCD COVER W/LOGO LCD BARCKET L W/HINGE 20.1IN. LCD BARCKET R W/HINGE 20.1IN. LCD 20.1IN. WSXGA+ QDI QD20AL0101 8MS 300NITS NONGLARE Acer Part No. 50.AAMVN.021 25.AAMVN.002 56.AAMVN.002 60.AAMVN.008 60.AAMVN.007 33.AAMVN.007 33.AAMVN.008 LK.20109
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 144
    W/O CPU W/VGA HEATSINK & PCMCIA SLOT & RTC BATTERY MB.AAK0B.001 MEMORY(DDR2 533) MAINBOARD G72M/128MB SATA W/O CPU W/VGA HEATSINK & PCMCIA SLOT & RTC BATTERY MAINBOARD G72M/256MB SATA W/O CPU W/VGA HEATSINK & PCMCIA SLOT & RTC BATTERY MAINBOARD G73M/128MB SATA W/O CPU W/VGA HEATSINK & PCMCIA SLOT
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 145
    Category MEMORY(DDR2 667) No. Part Name and Description Acer Part No. SO-DIMM DDRII533 256M HYNIX HYMP532S64BP6-C4 KN.2560G.012 SO-DIMM DDRII533 256MB NANYA NT256T64UH4A1FN-37B LF KN.25603.029 SO-DIMM
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 146
    with red circles) 47.AAMVN.003 ACCESSORY ACCESSORY(BOARD) ACCESSORY(CABLE) MISCELLANEOUS MICROPHONE EXTERNAL ANTENNA SET 25.AAMVN.004 ACER BLUETOOTH VOIP CARD PHONE KIT V2.2 W/CD & MANUAL REMOTE CONTROLLER RC-802 48KEY MCERC-200 REMOTE CONTROLLER MCEIR-210 RECEIVER MCEBS-220 IR BLASTER LC
  • Acer TravelMate 6592G | TravelMate 6592G Service Guide - Page 147
    Category No. Part Name and Description SCREW SCREW SCREW SCREW SCREW SCREW SCREW SCREW SCREW SCREW Acer Part No. 86.AAMVN.003 86.AAMVN.004 86.AAMVN.005 86.AAMVN.006 86.AAMVN.007 86.AAMVN.008 86.AAMVN.009 86.AAMVN.010 86.AAMVN.011 86.AAMVN.012 Chapter 6 137
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    138 Chapter 6

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