E-Z-GO Terrain 1000 - Electric Owner Manual
E-Z-GO Terrain 1000 - Electric Manual
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- E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 1
Owner's Guide ISSUED JULY 2011 623528 REVISED JUNE 2012 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 2
in controls will be illustrated. Most of the service procedures in this guide can be accomplished using common, automotive hand tools. Contact your service representative on servicing the vehicle in accordance with the Periodic Service Schedule. Repair or replacement parts are available through - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 3
FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. OWNER'S GUIDE 48 V ELECTRIC POWERED VEHICLE TERRAIN 1000 STARTING MODEL YEAR 2012 Never modify the vehicle in any way that will alter the weight - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 4
properly maintain batteries may void the warranty. Refer to the battery manual for instructions on the proper maintenance and care of the batteries. BATTERY PROLONGED in a timely manner. As with all electric vehicles, the batteries must be checked and recharged as required or at a minimum of - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 5
TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SECTION PAGE NO. SAFETY...1-1 GENERAL SPECIFICATIONS...2-1 INTRODUCTION...3-1 OPERATING PROCEDURES...4-1 MAINTENANCE...5-1 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 6
TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: Page iv - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 7
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. SAFETY...1-3 1 NOTICES, CAUTIONS, WARNINGS, AND DANGERS 1-3 GENERAL ...1-4 GENERAL OPERATION ...1-5 MAINTENANCE ...1-5 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 8
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1 Notes: 1- 2 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 9
NOT DRIVE ACROSS SLOPES IN EXCESS OF 14˚ Be sure that this manual remains as part of the permanent service record should the vehicle be sold. Observe these NOTICES, CAUTIONS, WARNINGS and DANGERS; be aware that servicing a vehicle requires mechanical skill and a regard for conditions that could be - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 10
all Notices, Cautions, Warnings, and Dangers. This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the 1 manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product. To reduce the - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 11
warnings and operation instruction labels affixed to the vehicle • follow all safety rules established in the area where the vehicle is being operated • Leave the vehicle when there is a risk of lightning. • reduce speed to compensate for poor terrain or conditions • apply service brake to control - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 12
to all Notices, Cautions, Warnings, and Dangers. • Support the vehicle using wheel chocks and jack stands, NEVER get under a vehicle that is supported by a jack, 1 lift the vehicle in accordance with the manufacturer's instructions • Maintain the vehicle in an area away from exposed flame or - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 13
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Fully 4. Depress Accelerator While Release Releasing Service Brake As Park Brake Vehicle Starts 74443G01 AUTHORIZED REPRESENTATIVE IN EC IS - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 14
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1 1. WARNING ! WARNING READ MANUAL 9. FOR MAXIMUM LOAD BED CAPACITY. 2. READ MANUAL < 14û 25% MAXIMUM RAMP/HILL 3. ! 4. WARNING USE - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 15
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1 15. PP 16. PP 17. PP 18. PP 19. 20. 21. 22. 23. 24. 2 3 H 2O - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 16
IN PARK: 49. 40. Q APPLY PARKING BRAKE KEEP ENTIRE BODY INSIDE CAR Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO FORWARD F MAXIMUM 50. TO LEAVE AN ELECTRIC POWERED TAILGATE LOAD P 41. VEHICLE IN PARK: Q APPLY PARKING BRAKE Q TURN KEY TO OFF 51. START Q MOVE DIRECTION SELECTOR - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 17
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 1 1 - 11 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 18
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1 Notes: 1 - 12 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 19
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. TERRAIN 1000 Vehicle Specifications...2 - 3 TERRAIN 1000 Vehicle Dimensions...2 - 4 2 TERRAIN 1000 Vehicle Incline Information and - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 20
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2 2- 2 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 21
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: TERRAIN 1000 2 TYPE: ELECTRIC POWERED TRUCK MODEL YEAR: 2012 Part No: 618858 PRODUCT SPECIFICATION CONFIGURATION - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 22
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2 78.5 in (199.0 cm) 49.5 in (126.0 cm) Front 38.0 in (97.0 cm) Rear 38.5 in (98.0 cm) TERRAIN 1000 111.5 in (283.0 cm) 77.0 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 23
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2 RECOMMENDED MAX SIDE TILT 25% or 14o MAX RECOMMENDED MAX RAMP GRADE 25% or 14o MAX TURNING CLEARANCE DIAMETER TERRAIN 1000 22.0 ft (6.7 m) 2- 5 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 24
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2 2- 6 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 25
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Compartment ...3-5 Run/Tow Switch ...3-6 Ash Tray...3-7 Utility Bed ...3-7 Manual Lift Bed Operation ...3-8 Electric Lift Bed ...3-8 3- 1 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 26
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 3- 2 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 27
vehicle is equipped with factory installed custom accessories, some accessories remain operational with the key switch in the 'OFF' position. 3 ALL accessories that do NOT use the accessory wiring dash panel, the key switch enables the electrical system of the vehicle to be turned on and off by - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 28
manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. depressing the accelerator inadvertently will release the park brake and will cause the vehicle park brake to assure the longest service life of brake components. The - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 29
stalled or inoperative. To reduce the possibility of severe injury or death resulting from loss of vehicle control, consider the grade of the terrain the vehicle is on and set vehicle's park brake accordingly before switching the Run - Tow/Maintenance switch to the 'Tow/Maintenance' position. When - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 30
21 Raise 14 Lower 20 Before attempting to tow vehicle, move the Run-Tow/Maintenance switch to the 'Tow/Maintenance' position. Failure to do so will damage the controller or motor. Before disconnecting or connecting a battery, or any other wiring, move the Run-Tow/Maintenance switch to the 'Tow - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 31
these instructions may result in severe injury, damage the vehicle and/or cause the vehicle to tip over. Use extra care when operating loaded vehicle. Do vehicle falling backwards. Always place a gas can on the ground before filling. Never fill a gas can in the bed of the vehicle. Static electricity - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 32
manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 20. Manual Lift Bed Operation Exercise caution while operating the manual and traps fingers or other body parts. The electric lift switch is located on the driver side of - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 33
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 3- 9 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 34
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 3 - 10 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 35
PORATABLE CHARGER INSTALLATION ...4-3 Plastic Load bed...4-5 Manual Lift Bed Operation ...4-5 OPERATING THE VEHICLE ...4-6 4 General ...4-6 PRECISION DRIVE SYSTEMTM ...4-7 Regenerative Braking...4-7 Pedal-Up Braking ...4-7 Terrain...4-8 Walk-Away Feature...4-8 Anti-Roll Back Feature - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 36
on an ongoing basis. In order to obtain correct components for the vehicle, the manufacture date code, serial number and vehicle model mustacture date code, serial number and vehicle model must be provided when ordering service parts. 4 V V PART A PART C/D PART B Part D Lift Flap on Access Panel - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 37
manual to become thoroughly familiar with this vehicle. that has open flame or electrical equipment that could cause an electrical arc. Hydrogen gas is heaters and furnaces. Before a new vehicle is put into operation, the items shown in the INITIAL SERVICE CHART must be performed. The vehicle - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 38
manual for appropriate circuit protection. The charger may remain plugged in to the AC outlet. To charge the vehicle, refer to the instruction the cord on the vehicle when driving away. To reduce the possibility of a physical hazard that could result in an electrical shock or electrocution, be - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 39
PLASTIC LOADBED The manual lift bed is the standard bed for the vehicle. The bed may be equipped with an optional electric lift switch. 4 Failure to follow these instructions may result in personal injury, damage the vehicle and/or cause the vehicle to tip over. Operate the vehicle with awareness of - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 40
and the ability to control the vehicle. Use extra care and reduced speed when driving on poor surfaces, such as loose dirt, wet grass, gravel, etc. Stay in designated areas and avoid extremely rough terrain. Maintain a safe speed when driving down hill. Use service brake to control speed when - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 41
control speed. The PDS system is not a substitute for the service brake. PDS models are equipped with a regenerative motor control system. Example: If all of the following events occur... a) the vehicle is being driven down a slope b) the vehicle attempts to exceed the specified top speed with the - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 42
brake pedal is released, the car will roll backwards slightly before electrical system failures, the PDS controller will default to a mode that will permit the vehicle to operate, but at a very reduced speed. This feature allows the vehicle to be driven back to its storage facility where the problem - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 43
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all pedal is released, the motor controls the deceleration. To stop the vehicle more quickly, depress the service brake pedal. NOTICE When the direction selector is in the reverse - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 44
vehicle control, speeds should be limited to no more than the maximum speed on level ground (see vehicle specification). Limit speed by releasing the accelerator and applying service . The SAFETY Section of this manual explains the labels that are used on this vehicle. Sun Top And Windshield The sun - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 45
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 4 4 - 11 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 46
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 4 4 - 12 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 47
manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. VEHICLE CLEANING AND CARE ...5-3 Vehicle Cleaning ...5-3 REPAIR ...5-3 Lifting the Vehicle VEHICLE ...5-7 Towing...5-7 Hauling ...5-7 SERVICE - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 48
MAINTENANCE AC Voltage ...5-18 Troubleshooting...5-18 HYDROMETER ...5-19 Using Hydrometer...5-20 PROLONGED STORAGE ...5-22 5 5- 2 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 49
all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VEHICLE CLEANING AND CARE Vehicle Cleaning To reduce the possibility of severe injury or vehicle damage, read and understand all instructions supplied by - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 50
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. When lifting the vehicle, position the jacks and jack stands at the areas indicated only. Remove payload from vehicle before lifting. No person - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 51
any E-Z-GO vehicle. Do not use any tire which has a recommended inflation pressure less than the inflation pressure recommended in Owner's Manual. Use caution mark with chalk. Insert tire plug in accordance with manufacturer's instructions. To reduce the possibility of severe injury, be sure the - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 52
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Tire/wheel style may vary 'Cross Sequence' 1 from a local Distributor, an authorized Branch or the Service Parts Department. 5- 6 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 53
operations before reading all notes, cautions and warnings in this manual. Any servicing requiring adjustments to be made to the powertrain while the motor is running must be made with both drive wheels raised and vehicle properly supported on jack stands. To reduce the possibility of motor damage - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 54
electrical service is performed on PDS model vehicles, the 'Run-Tow/Maintenance' switch must be placed in the 'Tow/Maintenance' position. If a power wire 's Repair and Service Manual. Some service procedures may require the vehicle to be lifted. Refer to LIFTING THE VEHICLE for proper lifting - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 55
by weather conditions, terrain, road surface condition, actual vehicle weight (accessories installed) and vehicle speed. No specific from service. The vehicle must be inspected by a qualified mechanic who should refer to the TROUBLE SHOOTING section in the Technician's Repair and Service Manual. - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 56
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to kph) indicating that the PDS system is functioning. If vehicle speed continues to rise, apply the service brake and have vehicle inspected by a trained mechanic. Hardware BOLT SIZE Grade - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 57
. Use care when tightening fasteners and refer to the Technician's Repair and Service Manual for specific torque values. Generally, three classes of standard hardware and two classes of metric hardware are used in the vehicle. Grade 5 hardware can be identified by the three marks on the hexagonal - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 58
manual, contact a local Service Representative or see the Repair and Service Manual for this vehicle. NOTE: Some maintenance items must be serviced more frequently on vehicles Check charge condition and all connections WIRING Check all wiring for loose connections and broken/missing insulation - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 59
Check and adjust as required, see Technician's Repair and Service Manual REAR AXLE SERVICE BRAKES Check lubricant, add lubricant (SAE 30 oil) as the key switch is off and all electrical accessories are turned off before starting work on the vehicle. Never disconnect a circuit under load at - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 60
this manual to become thoroughly familiar with this vehicle. commonly used in these vehicles are lead acid. A battery does not store electricity, but is able to produce electricity as the result as required. • Clean the batteries and wire terminations. • Coat battery terminals with commercially - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 61
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all The water will evaporate but the sulphuric acid will remain where it can damage vehicle components and the storage facility floor. Sulphuric acid loss will weaken the concentration - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 62
this manual to become thoroughly familiar with this vehicle. Pay to vehicle or floor, neutralize acid before rinsing battery. To reduce the possibility of damage to electrical components while cleaning, do not use a pressure washer. Cleaning should take place per the Periodic Service - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 63
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Solution Before any electrical service is performed, the Run-Tow/Maintenance switch must be placed in the 'Tow/Maintenance' position. If a power wire (battery, motor or - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 64
manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Use care to connect the battery wires refer to the instructions of the specific charger no electrical arc or cells that are the problem are identified, the suspect - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 65
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices base number of 1.000. The concentration of sulfuric acid to water in a new golf car battery is 1.280 which means that the electrolyte weighs 1.280 times the weight of the - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 66
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions other. Since the hydrometer test is in response to a vehicle exhibiting a performance problem, the vehicle should be recharged and the test repeated. If the results - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 67
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices the chemical reaction is faster, while low temperatures cause the chemical reaction to slow down. A vehicle that is stored at 90° F (32° C) will loose.002 of specific E OF OC - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 68
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 5 5 - 22 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 69
APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. DECLARATION OF CONFORMITY A- 3 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 70
APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. DECLARATION OF CONFORMITY (CONTINUED) A- 4 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 71
APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: A- 5 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 72
APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: A- 6 - E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 73
- E-Z-GO Terrain 1000 - Electric | Owner Manual - Page 74
E-Z-GO Division of Textron Inc., 1451 Marvin Griffin Road, Augusta, Georgia 30906 - 3852 USA Service Parts Manuals, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts & Accessories Department or at www.shopezgo.com. Copyrighted
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623528
Owner’s Guide
ISSUED JULY 2011
REVISED J
UNE
2012