Hayward TriStar VS 900 1.85 THP VS Pump Family - Owners Manual
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- Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 1
IS3202VSP3 Rev B 1.85 THP VS Pump Family Owner's Manual Contents Safety Instructions 1 Table of Contents 4 Overview 5 Installation 6 Operation 14 Maintenance 21 Replacement Parts 23 Troubleshooting 24 Hayward Pool Products 1415 Vantage Park Dr., Suite 400 Charlotte, NC 28203 Phone (908)-355- - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 2
USE OF NON-HAYWARD REPLACEMENT PARTS VOIDS WARRANTY. ATTENTION INSTALLER - THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND SAFE USE OF THIS VARIABLE SPEED PUMP THAT MUST BE FURNISHED TO THE END USER OF THIS PRODUCT. FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 3
the pump and have the problem corrected by a qualified service representative before using. WARNING ! - Failure to bond pump to pool structure will increase risk for electrocution and could result in injury or death. To reduce the risk of electric shock, see installation instructions and - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 4
and operation instructions could result in violent separation of pump components. Strainer cover must be properly secured to pump housing with strainer cover lock ring. Before servicing pool and spa circulation system, all system and pump controls must be in off position and filter manual air - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 5
Setup Menu...19 Diagnostic Menu...20 Stop/Resume...20 Quick Clean...20 Remote Stop...21 Maintenance...21 Storage/Winterization...21 Shaft Seal Change Instructions...22 Replacement Parts...23 Troubleshooting...24 General Problems...24 Check System Messages...25 4 USE ONLY HAYWARD GENUINE REPLACEMENT - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 6
$0.10/kWh = $0.03 per hour Note the power consumption is greatly affected by the speed of the pump. Lowering the speed of the pump can drastically reduce the power that is consumed. Below are some of the major benefits of running the pump at lower speeds. 5 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 7
be installed and serviced only by a qualified professional. Pump Location Locate pump as close to pool as practical and diagram), equivalent to 5 pipe size diameters, be used between the pump suction inlet and any plumbing fittings (elbows, valves, etc.). 6 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 8
fitting. The pump suction and Pool wire required by code. Connect ground terminal to electrical service ground. 3. Bond pump to pool structure. Bonding will connect all metal parts within and around the pool with a continuous wire pump, or booster pump) that requires the filter pump the VS pump is operating - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 9
Mounted Digital Control Interface Wiring diagram shown on page 13 to the second motor drive RS485 terminal block and user interface PCB. Use multi-conductor, jacketed cable suitable for the installation location. The cable must be routed through one of 8 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 10
(Figure C) 9. Reinstall the wiring compartment cover, taking care to diagrams illustrate the interface wall mounting procedure: Figure A Remove the Digital Control Interface for Wall Mounting Figure B Attach the blank cover onto the pump. Figure C 9 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 11
and ground screw as shown in the Input Power Wiring diagram. Wiring must be routed through one of the right side conduit openings. See Input Power Wiring section below for diagram. 4. If the pump will be controlled using a Hayward pool control, connect the provided three-conductor cable as shown - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 12
, OnCommand 1.00, E-Command 2.65, E-Command 4 2.80, AquaLogic 2.65, and AquaPlus 2.65. To determine Hayward control software revision, consult the pool control installation manual or visit our website at: www. haywardpool.com. Connection wire must be rated for a minimum of 300V, and may be up to 500 - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 13
switch #1 must be "ON". This pump can be controlled from third party pool controls as well as Hayward controls that are not software compatible using pool control installation manual for electrical connection details. Once installed, Remote Control Mode must be set to Relay Control in the pump - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 14
DIP switch #1 must be "ON". Remote Stop Switch Wiring (Optional) Connection wire must be rated for a minimum of 300V. Switch must be latching type; pump is stopped when circuit is closed. Inputs are rated to terminals are used, DIP switch #1 must be "ON". 13 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 15
, using the filter manual air relief valve, before removing pump strainer cover. ! pump does NOT prime within 10 minutes, stop motor and determine cause. Be sure all suction and discharge valves are open when pump is running. See Troubleshooting Guide. 14 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 16
pump pump to allow strainer basket cleaning, etc. When this button is pressed, the pump will remain stopped until the button is pressed a second time to resume normal operation. 4. Quick Clean: QUICK CLEAN is a mode intended for use when the pool equals 1 through 8) b. Pump Speed for Timer "X" ( - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 17
if applicable) Initial startup After plumbing and wiring are complete, the variable speed drive must the following informational screens are displayed. Screen Hayward Variable 1. Speed Pump 2. Thursday 1725rpm 1:27p 380 Watts 3. is correct. 16 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 18
operation is not active when the pump is being remotely controlled. Low temperature operation is NOT intended to protect the pump, system plumbing, or pool from freezing. If Low Temp Operation to set password timeout. < > Move to next menu item. 17 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 19
will cancel the action. If the pump is being controlled by a Hayward or third party pool control, the pump display can be locked by the password, however, the pump will respond to any and all displayed timer. < > Use > button to skip to next timer. 18 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 20
Mode is set to Relay Control, the speed for Timer 1 may be set to 0 rpm to allow the pump to be stopped without having to remove power. Preset Speed Setup Menu Screen 1. Speeds Menu Press > to enter the > button to save the new speed setting. 19 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 21
> Use > button to view event log. NOTE: For troubleshooting purposes, the Event Log will record the last twenty error/trip pump will resume normal operation. Quick Clean Screen 1. Quick Clean Quick Clean running 2. Quick Clean 3450 rpm for 60 min; 20 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 22
Replace with genuine Hayward seal assembly kit. See "Shaft Seal Change Instructions" in this manual. Storage/Winterization ! pool. 2. Remove drain plugs and strainer cover from strainer housing (see parts diagram on page 23 for pump component locations). 3. Disconnect pump from mounting pad, wiring - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 23
Hayward Dealer or service center if you have any questions. • Refer to page 23 for pump component locations. Exercise extreme care in handling both the rotating and the stationary sections of the two-part a 9/16" wrench or socket. Remove the motor support bracket (item #20) from the seal plate (item - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 24
Base aligns with Pentair® WhisperFlo® pump*) 1 8 SPX4000Z1 Diffuser O-Ring 1 22 SPX3200Q Motor Support Adapter 1 9 SPX3200B3 Diffuser 1 WhisperFlo pump installations. Pentair Aquatic Systems is not affiliated with Hayward Pool Products. 23 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 25
Troubleshooting General Problems • Motor Will NOT Start: 1. Make sure the terminal board connections agree with the wiring diagram on the pump data plate label. 2. Be sure the pump is wired for the available field supply voltage. 3. Check for and correct any improper or loose wiring connections; - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 26
with the wiring diagram on the pump data plate label. 2. Check for and correct any improper or loose wiring connections. pump. If the troubleshooting steps listed above do not help to resolve the error condition, then the problem may be internal to the motor/drive. Contact Hayward Technical Service - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 27
radio frequency energy, and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that an experienced radio/television technician for additional suggestions. 26 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar VS 900 | 1.85 THP VS Pump Family - Owners Manual - Page 28
information or consumer technical support, visit our website at www.hayward.com US: 908-355-7995 Hayward is a registered trademark of Hayward Industries, Inc. © 2023 Hayward Industries, Inc. All other trademarks not owned by Hayward are the property of their respective owners. Hayward is not in any
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USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
1.85 THP VS Pump Family
Owner’s Manual
Hayward Pool Products
1415 Vantage Park Dr., Suite 400
Charlotte, NC 28203
Phone (908)-355-7995
www.hayward.com
Contents
Safety Instructions
.................
1
Table of Contents
...................
4
Overview
................................
5
Installation
............................
6
Operation
.............................
14
Maintenance
........................
21
Replacement Parts
...............
23
Troubleshooting
...................
24
IS3202VSP3 Rev B