Konica Minolta AccurioPress 6272P Plockmatic PSQ160 User Manual
Konica Minolta AccurioPress 6272P Manual
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- Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 1
Plockmatic PowerSquare™ 160 User Manual R2L Model for Konica Minolta English, Issue 1b, amended September 2021 4-966-003 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 2
for errors contained herein or for incidental or consequential damage in connection with the furnishing, performance or use of this material. Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 3
the Folder Cover 33 Lift and lower the PowerSquare 160 Deck 34 Open the Downlift Top Cover 35 Empty the Trim Bin 36 User Manual for Plockmatic PowerSquare™ 160, R2L Model for Konica Minolta, including P2T Side-Trimmer, English, Issue 1b, amended September 2021 Part No. 4-966-003 Effective - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 4
the Side-Trimmer Book Supports 42 Send a support file 48 5. Clearing Jams 49 Paper Jams in the PowerSquare 160 50 6. Troubleshooting 57 Printer Error 58 PowerSquare 160 Error 58 General Problems 59 Book Quality Problems 60 Side-Trimmer Error 66 Quality Problems 66 Message List 71 Change - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 5
8. Specifications 95 PowerSquare 160 95 P2T Two Knife Trimmer 99 9. Declaration of Conformity 101 PowerSquare 160 102 P2T 2-Knife Trimmer 103 10.Approvals 105 Appendix 119 Image Creep 119 Plockmatic PowerSquare™ 160 User Manual iii - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 6
iv Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 7
'. The optional Bypass Downlift Module is referred to as the 'Downlift'. Safety Information Safety information is included in the separate "User Safety Manual". Read the safety information before you use your PowerSquare 160. . This equipment is not suitable for use in locations where children are - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 8
moving part. Shows danger from moving parts. Located in the Side-Trimmer. The symbol on this instructional safeguard is located adjacent to the sharp edges. Shows danger from sharp edges. Located in the panel adjacent to the earth continuity stud. 2 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 9
product. You must obey the instructions to prevent damage. Notes Installation Note with a good earth-connection, as advised by your service engineer at the time of installation. The correct machine questions or problems, refer to the problem solving section in this manual (see "Troubleshooting" on - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 10
Optional side-trimmer FIGURE 2. The PowerSquare 160 with optional side-trimmer. Trim Bin FIGURE 3. Right hand side of the PowerSquare 160. 4 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 11
collects the finished books. The trim bin collects the paper that is trimmed from the face of the book (See Figure 3). Plockmatic PowerSquare™ 160 User Manual 5 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 12
Figure 2). The bypass function is optional. The downlift moves printed sheets from the PowerSquare 160 into a corner stapler or other equipment. 6 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 13
160, the current settings are stored. The fuses help to minimise damage if there is an electrical problem. The mains power input connector is used to connect the PowerSquare 160 to mains electrical power. The label installed. Do not remove the earth wire. Plockmatic PowerSquare™ 160 User Manual 7 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 14
power ON/OFF The mains power ON/OFF switch turns ON the switch Side-Trimmer or turns OFF the Side-Trimmer. 8 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 15
the PowerSquare 160 No. Component Function 8 Fuses The fuses make sure the operator and the machine are protected if there is an electrical problem or short circuit. 9 Rating and serial label The rating label displays the type of machine, serial number, power use and fuse information. Serial - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 16
nect the Side-Trimmer to mains electrical power. 8 Fuses The fuses make sure the operator and the machine are protected if there is an electrical problem or short circuit. 9 Rating and serial label The rating label displays the type of machine, serial number, power use and fuse information. 10 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 17
printer documentation. Information about standard procedures, for example opening covers to clear a paper jam, is included in "Jobs" on page 29. Plockmatic PowerSquare™ 160 User Manual 11 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 18
- Before You Start Before You Start Paper and Book Quality Instructions • The size of the paper must be measured accurately. These the different paper types are all the same size. See "Book Quality Problems" on page 60 for further information. Turn On the PowerSquare 160 Procedure User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 19
can be changed. If the Book Height is 190 mm or less, remove the book supports. See "Remove and Fit the Side-Trimmer Book Supports" on page 42. Touch to confirm. 3 If needed, save the job set- If Touch Load. Wait until the PowerSquare 160 is ready. Plockmatic PowerSquare™ 160 User Manual 13 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 20
4. If the quality is not acceptable, make adjustments. See "Book Quality Problems" on page 60 for further information. During the job • Unload books from to your finishing equipment user manual). 2. Setup the bypass job on the printer. (refer to your printer user manual). 3. Start the print job - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 21
CHAPTER 3 The User Interface Plockmatic PowerSquare™ 160 User Manual 15 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 22
on. • Off = ready • Red = error or not ready • Green = the machine is running • Amber = action by the operator is needed 16 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 23
a function on or off. Touch to start the machine. The start button is only shown on screen when it is needed. Plockmatic PowerSquare™ 160 User Manual 17 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 24
applicable, the permitted range of values is shown at the top. Touch = to confirm the setting and close the keypad. 18 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 25
A4 (USA: 8.5x11), rotation is automatically on. Rotation allows to you to feed paper long-edge-first for optimum printer productivity. Plockmatic PowerSquare™ 160 User Manual 19 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 26
(recommended to run multiple bypass jobs). • AUTO1 - The machine will reset to booklet mode after a bypass job is complete. (Default) 20 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 27
and Auto and ON/OFF options are available. See "The Book Size Window with optional P2T side-trimmer" on page 22. Plockmatic PowerSquare™ 160 User Manual 21 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 28
installed, an offset of up to 40mm can be applied up or down depending on the amount of side trim. 22 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 29
is 1.5mm or thicker, a square spine is always formed. The default value is 0.8mm. The allowed range is 0.1mm to 1.5mm Plockmatic PowerSquare™ 160 User Manual 23 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 30
: The first set is made into a book and exits the machine before the next set can enter the gathering area. 24 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 31
error code 2. the area of the machine 3. the message text. See "Message List" on page 71 for more details. If you need to request technical support, make sure you know the error code(s). Plockmatic PowerSquare™ 160 User - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 32
to show the current machine setup. 2 Job List The list of saved jobs. 3 Job Information Shows information about the job. 26 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 33
for additional tiles and windows to find information about the machine that can be required if you need technical support. System Status This tile shows the status of each part of the machine. • Green = OK may be needed when you ask for technical support. Plockmatic PowerSquare™ 160 User Manual 27 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 34
3 - The User Interface - Key Operator Tiles and Windows 28 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 35
that you need. 3. Touch Load. 4. Touch to return to the main screen. 5. Wait until the PowerSquare 160 has made the adjustments. Plockmatic PowerSquare™ 160 User Manual 29 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 36
text on the spine of the book. Select a non-standard staple pitch 1. Touch the Advanced tile. 2. Adjust the value using +/-, or enter the value manually. 3. Touch to confirm the settings and close the window. Select a standard staple pitch 1. Touch the Advanced tile. 2. Turn on Staple Pitch Auto - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 37
Cover in the open position. Warning: Keep your hands, clothing and hair away from the belts. Lift the connecting bridge cover. Plockmatic PowerSquare™ 160 User Manual 31 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 38
Cover Lift handle to open Procedure FIGURE 10. Gathering Area Cover Hold the handle to lift the gathering area cover. 32 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 39
folder cover. The folder cover will rotate closed. 2. Close firmly and make sure that the catches on both sides lock correctly. Plockmatic PowerSquare™ 160 User Manual 33 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 40
deck. The deck lifts to approximately 20 degrees from vertical. 4 When needed, push down on the deck to close it. 34 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 41
top cover Downlift cover Procedure FIGURE 13. The downlift top cover open Hold the handle and lift the downlift top cover. Plockmatic PowerSquare™ 160 User Manual 35 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 42
the trim bin. 3. Empty and then replace the trim bin. 4. Push the top of the trim bin drawer to close. 36 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 43
-runners and slide the drawer out. To install the drawer, position the drawer on the runners and push the bin closed. Plockmatic PowerSquare™ 160 User Manual 37 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 44
tray Procedure Set the collection table position according to the size of the book. Read the setting through the window. 38 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 45
raise to a folded position. Procedure - Lower the stacker 1. Push down on the top of the stacker until it clicks into position. Plockmatic PowerSquare™ 160 User Manual 39 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 46
-trim bin under the chute. Check the bin is positioned close to the machine. Magnets hold the bin in position. 40 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 47
-Trimmer away from the PowerSquare. When needed, rotate the Side-Trimmer back to the docked position, the latch will click closed. Plockmatic PowerSquare™ 160 User Manual 41 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 48
22. Top view of Side-Trimmer - centre book support Outer book support (left) Inner book support (left) Inner book support (right) Outer book support (right) FIGURE 23. Top view of Side-Trimmer - Inner and out book supports (centre book support removed) 42 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 49
the Side-Trimmer Book Supports 1. Outer book support, left (marked LH OUT) 2. Inner book support, left (marked LH IN) 3. Centre book support 4. Inner book support, right (marked RH IN) 5. Outer book support, right (marked RH . See Figure 25 on page 43. Plockmatic PowerSquare™ 160 User Manual 43 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 50
book support though the opening. See Figure 25 on page 43. Step 3 - remove the inner book supports There are two inner book supports. Remove one at a time. Hold each end of the inner book support and lift upwards. Remove the inner book support - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 51
outer book support. Outer book support Procedure - Store Step 1 - store the inner book supports Put the inner book supports in the supports to the bracket. Step 2 - store the outer book supports Hold the outer book supports together as shown. Insert the outer supports between the inner supports - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 52
on page 42. On each book support, there are semicircular cut outs at each end. Position the cut-outs over the fixing points. Press down on the book support so that it fits onto the fixing points. Fixing Repeat with the other book supports. Cut-out 46 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 53
the outfeed guard open with one hand and slide the centre book support in though the opening. Keep the book support central. See Figure 25 on page 43 The centre book support is secured with spring clips. Hold the centre book support with two hands. Lift and slide forwards until it clips onto the - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 54
support file Send a support file The PowerSquare 160 can produce a support file to assist with technical support. When to do When instructed by your service the Message window. 3. Touch the support upload icon . 4. Enter a description or reference of the problem. 5. Tick the box Generate Local - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 55
CHAPTER 5 Clearing Jams This chapter describes how to clear paper jams that can occur in your PowerSquare 160. If a problem continues, contact your Plockmatic service engineer. Plockmatic PowerSquare™ 160 User Manual 49 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 56
for ink deposits inside the uplift cover. See "Clean inside the Connecting Bridge" on page 86. 4. Close the connecting bridge. 50 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 57
needed, move the optional side-trimmer. See "Move the Side-Trimmer" on page 41 2. Check the outfeed. 3. Remove the jammed book. Plockmatic PowerSquare™ 160 User Manual 51 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 58
ink deposits inside the downlift cover. See "Clean inside the Down- lift" on page 91. 4. Close the downlift top cover. 52 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 59
. Information See "Lift and lower the PowerSquare 160 Deck" on page 34 See "Remove the Trim Bin Drawer" on page 37 Plockmatic PowerSquare™ 160 User Manual 53 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 60
that the shaft engages with the drive pin. 7 Fit the trim bin drawer. 8 Close the PowerSquare 160 deck and covers. 54 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 61
a trimmed paper. green light. See Figure 32. Small pieces of paper trimmings can cover the sensor and cause an error message. Plockmatic PowerSquare™ 160 User Manual 55 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 62
hand screws. Miscellaneous paper jams If a range of different paper jam problems occur, it can help to clean inside the connecting bridge and the optional • see "Clean the Book Supports" on page 92 • see "Clean the Side-Trimmer Outfeed Lower Guide" on page 93 56 Plockmatic PowerSquare™ 160 User - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 63
CHAPTER 6 Troubleshooting This chapter describes how to correct problems that can occur on your PowerSquare 160. If a problem continues, contact your Plockmatic service engineer. Plockmatic PowerSquare™ 160 User Manual 57 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 64
Troubleshooting - Printer Error Printer Error If a paper jam or other error occurs in the printer, the printer and the PowerSquare 160 stop. Procedure 1. Clear the printer error. 2. Obey the instructions 160. 3. Obey the instructions on the printer. 58 Plockmatic PowerSquare™ 160 User - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 65
- Troubleshooting - General Problems General Problems The "Change the Fuses - PowerSquare 160" on page 77 If the problem continues, then call your service engineer. Connect the PowerSquare 160 to the mains supply of the correct service engineer. Plockmatic PowerSquare™ 160 User Manual 59 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 66
6 - Troubleshooting - Book Quality Problems Book Quality Problems Untidy book problem • The finished book is not tidy • The sheets are not aligned • The book is size into the touch screen? Yes No Enter the correct paper size. Call your service engineer 60 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 67
Troubleshooting - Book Quality Problems Spine form problems . Does the problem continue? Yes Does the problem continue? problem continue? Yes No No more action is necessary. Run a standard job using 80gsm/20# bond paper. Does the problem continue? Yes No The problem service engineer. Folding problems - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 68
on page 23. Make sure a staple cassette is not jammed. See "Install new Staple Cartridges" on page 88. If the problem continues, then call your service engineer. Stapling problems - the book is badly stapled A staple that is formed correctly: • has equal leg length • has straight legs Is the staple - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 69
Troubleshooting - Book Quality Problems Trimming problem the problem service engineer. Trimming problem problem continue? Yes No No more action is necessary. Call your service engineer Trimming problem problem continue? Yes No No more action is necessary. Call your service engineer Trimming problem - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 70
6 - Troubleshooting - Book Quality Problems Dirty marks on book Are there dirty marks on Yes Clean the trimmings removal fingers. See "Clean the Trimmings-removal Fingers" on page 84. Does the problem continue? Yes No No more action is necessary. Print a sample to the printer stacker. Is the - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 71
6 - Troubleshooting - Book Quality Problems Damaged book Normal witness mark left by using 80gsm/20# bond paper. Does the problem continue? Yes No The problem is caused by the cover material or the finish. Change the cover material. Call your service engineer. Print a sample to the printer stacker - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 72
6 - Troubleshooting - Side-Trimmer Error Side-Trimmer Error If a paper jam or other error occurs in the Side-Trimmer, the booklet maker stops. The type of error is displayed on the touch screen. See "Message List" on page 71. Quality Problems Fore-edge trim Side-Trim Side-Trim FIGURE 33. Fore- - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 73
Troubleshooting - Quality Problems Side-Trimming problem - the book is not trimmed Check the user interface. Is the SIDE TRIM option turned off? No Yes Turn on the SIDE TRIM option. Is AUTO turned off in the SIDE TRIM window? No Yes Set SIDE TRIM to AUTO. Does the problem Does the problem continue? - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 74
Troubleshooting - Quality Problems Side-Trimming problem Does the problem continue? Yes problem continue? Yes No Further action is not needed. Call your service engineer. Side-Trimming problem - the book is only trimmed on one side This problem Does the problem continue? Yes Does the problem continue? - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 75
-Trimmer Book Supports" on page 42. Does the problem continue? Yes No No further action is needed. Turn off the Side-Trimmer at the mains ON/OFF switch. Wait for 5 seconds and then turn on the Side-Trimmer. Does the problem continue? Yes No Further action is not needed. Call your service engineer - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 76
6 - Troubleshooting - Quality Problems Side-Trimming problem - poor trim quality The Supports" on page 42. Call your service engineer if there are marks on the trimmed edge different to a normal witness mark or if the edge is badly trimmed. Side-Trimming problem Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 77
- Troubleshooting - the Node indicated. If the problem continues, then make a note of the error code and call your service engineer. Node GUI Rotator Uplift the Folder cover and remove any paper. • If the problem continues, use the mains ON/OFF switch. Turn the machine OFF, then turn the - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 78
Troubleshooting - Message List Node Information Stapler BookMaker Inverter Downlift P2T Open the Folder cover and remove any paper (see p.33). If the message code starts with 64, then check before the trimmer (see p.53) and in the trim area (see p.51). If the problem support, problem continues, - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 79
6 - Troubleshooting - Message List Error Operator Message Text Information Ref problem continues, use the Failed to Move to Fold mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. (see p.51) (see p.51) E38.5CB.x Book Cycle time too Long Request support from your service - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 80
6 - Troubleshooting - Message List Error Code Operator wait at least 5 seconds and then turn the side-trimmer ON. If the problem continues, then call your service engineer. The side-trim axis is moving. This message clears when the adjustment is ON. 74 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 81
6 - Troubleshooting - Message List Error Code E5.113.x I5.120.x I5.121.x I5.122.x E5.123.x E5.124.x E5.125.x A5.130.x A5.131.x A5. empty. Replace the cartridge. (see p.88) Open the Connecting Bridge. Check the Rotate cover is fully closed. (see p.31) Plockmatic PowerSquare™ 160 User Manual 75 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 82
6 - Troubleshooting - Message List Error Operator Message Text Information Ref Code A5.502.x A5.504.x E64.30C.x E64.30D.x E64.30E.x E64.40D.x E64.409.x E64. . There are too many pages or the paper is too thick. Remove the set from the folder area. 76 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 83
6 - Troubleshooting - Change the Fuses - PowerSquare 160 Change the Fuses - PowerSquare 160 Introduction The PowerSquare 160 has two fuses . 6. Repeat the procedure for the other fuse. Result If the fuse breaks again, then call your service engineer. Plockmatic PowerSquare™ 160 User Manual 77 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 84
6 - Troubleshooting - Change the Fuses - Side-Trimmer Change the Fuses - Side-Trimmer Introduction The Side-Trimmer has two broken then replace with a fuse of the correct specification. Result If the fuse breaks again, then call your service engineer. 78 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 85
CHAPTER 7 Maintenance Service Interval The PowerSquare 160 must be serviced every twelve months. Only a Plockmatic service engineer can service the PowerSquare 160 and Side-trimmer. Contact your supplier for further information. Plockmatic PowerSquare™ 160 User Manual 79 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 86
makes high quality books • The machine is safe to use • Small problems can be identified early. Operator Maintenance Plan Interval • Every week • When Caution: Only clean the machine with materials that are recommended in this manual. Do not use other chemicals or abrasive material. Outside of the - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 87
can be parked at either end of the clamp. Push where shown in Figure 36, "Former Roller location," on page 81. Plockmatic PowerSquare™ 160 User Manual 81 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 88
push the roller along until all of its surface is clean. The former roller automatically returns to its home position. 82 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 89
the face of each side of the clamp. Repeat this step until the polyurethane strips are clean. Close the folder cover Plockmatic PowerSquare™ 160 User Manual 83 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 90
the Trimmings Removal Fingers viewed from Trim Bin side Trimming removal fingers Trimmer infeed conveyor FIGURE 41. Trimmings Removal Fingers 84 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 91
the drive pin and release. 6 Clean the four visible trimmings- removal fingers. 7 Fit the trim bin drawer. 8 Close the PowerSquare 160. Plockmatic PowerSquare™ 160 User Manual 85 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 92
polish onto a cloth. 3 Clean all visible metal surfaces that the paper will contact. 4 Open the uplift cover. See Figure 43. 86 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 93
not apply polish to any of the belts or rollers. 9 Close the rotator infeed cover. 10 Close the connecting bridge cover. Plockmatic PowerSquare™ 160 User Manual 87 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 94
staple cartridge is a press fit. Insert the staple cartridge into the staple head. Push in firmly. 6 Close the PowerSquare 160. 88 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 95
trim stop. Pull the trim stop guard towards you. 3 Check the trim stop and See Figure 45. remove any paper trimmings. Plockmatic PowerSquare™ 160 User Manual 89 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 96
7 - Maintenance - Clear paper from the trim stop Step Action 4 Close the trim stop guard. 5 Replace the trim bin drawer. Information Push the trim stop guard into position. Hold the locking plates in position and tighten the orange hand screws. 90 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 97
conveyor Step Action 1 Open the downlift top cover. 2 Open the downlift cover. Downlift conveyor Information See page 35. See page 52. Plockmatic PowerSquare™ 160 User Manual 91 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 98
: Only clean the machine with materials that are recommended in this manual. Do not use other chemicals or abrasive material. Use a moist cloth to clean the outside of the Side-Trimmer. Clean the Book Supports When to do There are repeated book jams in the booklet-making system. - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 99
Outfeed Lower Guide Clean the Side-Trimmer Outfeed Lower Guide When to Outfeed guard, lifted Outfeed lower guide FIGURE 48. The outfeed lower guide 1. Use the mains ON/OFF quantity of polish onto a cloth and clean the outfeed lower guide. See FIGURE 48. 4. Lower the outfeed guard. 5. Use the - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 100
7 - Maintenance - Clean the Side-Trimmer Outfeed Lower Guide 94 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 101
lead edge from the printer Refer to standard ISO paper tolerances before you purchase or use maximum or minimum sized sheets. Plockmatic PowerSquare™ 160 User Manual 95 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 102
on material Stapling 2 staple heads Auto-adjusting staple pitch according to sheet size, range 105-150mm Staples per cartridge: 5000 96 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 103
Unscheduled service intervention: 2 per year Operator recoverable errors: 2 per day Dimensions Footprint With standard stacker: 1900 x 1750mm Weight Height 1250mm Inline, with standard stacker: 439kg Power Supply 220-240V 50/60Hz, single phase Plockmatic PowerSquare™ 160 User Manual 97 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 104
can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential of this product at any time without notice. 98 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 105
Output conveyor: 20 books* Book Stacker (optional): 930mm Dimensions & Weight Width:1142mm (installed) Depth:924mm Height:885 - 968mm (adjustable) Weight:300kg Plockmatic PowerSquare™ 160 User Manual 99 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 106
can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential of this product at any time without notice. 100 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 107
9 - Declaration of Conformity - CHAPTER 9 Declaration of Conformity Plockmatic PowerSquare™ 160 User Manual 101 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 108
7\S %HWHFNQLQJ %HVNULYQLQJ )|UHPnOHWI|UI|UVlNUDQRYDQ|YHUHQVVWlPPHUPHGGHQUHOHYDQWDKDUPRQLVHUDGHXQLRQVODJVWLIWQLQJHQ 'LUHNWLY 6WDQGDUG ([WUDLQIRUPDWLRQ 8QGHUWHFNQDWI|URFKSnXSSGUDJDY 102 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 109
0RGHOO7\S %HWHFNQLQJ %HVNULYQLQJ )|UHPnOHWI|UI|UVlNUDQRYDQ|YHUHQVVWlPPHUPHGGHQUHOHYDQWDKDUPRQLVHUDGHXQLRQVODJVWLIWQLQJHQ 'LUHNWLY 6WDQGDUG ([WUDLQIRUPDWLRQ 8QGHUWHFNQDWI|URFKSnXSSGUDJDY Plockmatic PowerSquare™ 160 User Manual 103 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 110
9 - Declaration of Conformity - P2T 2-Knife Trimmer 104 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 111
UL Mark. Only the UL Follow-Up Services Procedure provides authorization to apply the UL Mark being UL Certified and covered under UL's Follow-Up Services. Look for the UL Certification Mark on the LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 112
scheme Category Description Booklet Maker Bruce Mahrenholz, Director North American Certification Program UL LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please contact a local UL Customer - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 113
UL Mark. Only the UL Follow-Up Services Procedure provides authorization to apply the UL Mark being UL Certified and covered under UL's Follow-Up Services. Look for the UL Certification Mark on the LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 114
scheme Category Description Booklet Maker Bruce Mahrenholz, Director North American Certification Program UL LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please contact a local UL Customer - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 115
UL Mark. Only the UL Follow-Up Services Procedure provides authorization to apply the UL Mark being UL Certified and covered under UL's Follow-Up Services. Look for the UL Certification Mark on the LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 116
Trimmer Booklet Trimmer Booklet Trimmer Bruce Mahrenholz, Director North American Certification Program UL LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please contact a local UL Customer - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 117
UL Mark. Only the UL Follow-Up Services Procedure provides authorization to apply the UL Mark being UL Certified and covered under UL's Follow-Up Services. Look for the UL Certification Mark on the LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 118
Trimmer Booklet Trimmer Booklet Trimmer Bruce Mahrenholz, Director North American Certification Program UL LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please contact a local UL Customer - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 119
10 - Approvals - Plockmatic PowerSquare™ 160 User Manual 113 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 120
10 - Approvals - 114 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 121
10 - Approvals - Plockmatic PowerSquare™ 160 User Manual 115 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 122
10 - Approvals - 116 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 123
10 - Approvals - Plockmatic PowerSquare™ 160 User Manual 117 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 124
10 - Approvals - 118 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 125
margins, or bulkier paper, the creep becomes more noticeable and can result in loss of image if no adjustment is made. Plockmatic PowerSquare™ 160 User Manual 119 - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 126
both moved 4mm towards the spine and the front and back page are both moved 4mm away from the spine. 120 Plockmatic PowerSquare™ 160 User Manual - Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 127
- Konica Minolta AccurioPress 6272P | Plockmatic PSQ160 User Manual - Page 128
MORGANA SYSTEMS LIMITED Davy Avenue, Knowlhill, Milton Keynes, Buckinghamshire. MK5 8HJ ENGLAND Tel: +44 (0)1908 608888 Fax: +44 (0)1908 692399 Web: https://plockmaticgroup.com
Plockmatic
PowerSquareâ„¢ 160
User Manual
R2L Model for Konica Minolta
English, Issue 1b, amended September 2021
4-966-003