Lexmark Optra W810 Service Manual
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- Lexmark Optra W810 | Service Manual - Page 1
Lexmark Optra TM W810 Laser Printer 4023-001 • Table of Contents • Start Diagnostics • Safety and Notices • Trademarks • Index • Manuals Menu Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries. - Lexmark Optra W810 | Service Manual - Page 2
related to this product by calling 1-800-553-9727. In other countries, contact your point of purchase. Lexmark, MarkNet, MarkVision, Optra and OptraImage are trademarks of Lexmark International, Inc., registered in the United States and/or other countries. Other trademarks are the property of their - Lexmark Optra W810 | Service Manual - Page 3
Printer (Main 1-4 Options 1-6 Printer/Options 1-7 Parts Identification 1-7 Printer Configuration 1-8 General Description of Each Section 1-9 Paper Feed Section 1-9 Printhead Unit (Exposure Section 1-9 Imaging Cartridge 1-16 Tray 2 Sensors 1-18 Edge Guide and Trailing Edge Stop 1-20 Paper - Lexmark Optra W810 | Service Manual - Page 4
Cartridge (Charging/Development Section 1-28 Development Section 1-30 Toner Empty New Imaging Cartridge 1-39 Right Door Interlock Switch (S2 1-40 Duplex Unit Option 1-41 Parts Identification 1- Paper Take-Up Roll Retracting Mechanism 1-54 Edge Guides and Trailing Edge Stop 1-54 Paper Size - Lexmark Optra W810 | Service Manual - Page 5
Option 1-68 Parts Identification 1-68 Printer Service Checks 2-34 No Power Service Check (923 2-34 Fuser (Abnormal Temperature) Service Check (923 2-34 Fuser (Temperature Low) Service Check (920/922 2-35 Toner Feed Service Check 2-35 Print Quality Service Checks 2-36 Black Page Service - Lexmark Optra W810 | Service Manual - Page 6
Test Printing 3-4 Diagnostics-Print Tests 3-4 Print Quality Pages 3-5 Hardware Tests 3-5 Duplex Tests 3-11 Input Tray Tests 3-12 Output Bin Tests 3-13 Finisher Tests 3-14 vi Service Manual - Lexmark Optra W810 | Service Manual - Page 7
ICs 4-1 Image Cartridge/PC (I/C) Handling Precautions 4-2 Parts Not To Be Touched 4-3 Adjustments 4-4 Printer (Main 4-4 Finisher Image Cartridge/PC (I/C) Thermistor (TH2) Removal 4-22 Image Transfer Unit Removal 4-22 Synchronizing Roller Sensor (PC2) Removal 4-23 Pre-transfer Guide Plate - Lexmark Optra W810 | Service Manual - Page 8
4-35 Image Cartridge/PC (I/C) Cooling Fan Motor (M9) Removal . . .4-36 High Voltage Unit (HV1) Removal 4-37 Printer Main Engine Removal 4-52 Image Cartridge/PC (I/C) Drive Motor (M1) Removal 4-53 Right Door Interlock Switch (S2) Removal 4-54 Toner Detecting Read Switch 4-63 viii Service Manual - Lexmark Optra W810 | Service Manual - Page 9
91 Storage Unit Cover Removals 4-91 Horizontal Transport Unit Cover Removal 4-92 Locations 5-1 Printer with Options 5-1 Printer Parts 5-2 Electrical Components 5-4 Electrical Components (cont 5-6 Printer Main Engine Board PWB-A 5-8 RIP Controller Card 5-9 High Voltage Board (HV1 5-10 Power - Lexmark Optra W810 | Service Manual - Page 10
Storage Unit: Main Board PWB-A 5-34 Preventive Maintenance 6-1 Maintenance Schedule 6-1 Parts Catalog 7-1 How To Use This Parts Catalog 7-1 Assembly 1: Printer Housing 7-2 Assembly 2: Printer Frames (A 7-4 Assembly 3: Printer Frames (B 7-8 Assembly 4: Printer Hopper 7-12 x Service Manual - Lexmark Optra W810 | Service Manual - Page 11
Assembly 5: Printer Fuser (A 7-16 Assembly 6: Printer Fuser (B 7-18 Assembly 7: Printer Manual Feed 7-20 Assembly 8: Printer Transport 7-24 Assembly 9: Printer Electrical Components 7-26 Assembly 10: Printer Paper Take-up 7-28 Assembly 11: Printer Drive 7-30 Assembly 12: Printer Paper Tray - Lexmark Optra W810 | Service Manual - Page 12
4023-001 xii Service Manual - Lexmark Optra W810 | Service Manual - Page 13
4023-001 Notices and Safety Information Laser Notices The following laser notice labels may be affixed to this printer as shown: Notices and Safety Information xiii - Lexmark Optra W810 | Service Manual - Page 14
laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition. Laser German répond aux normes IEC 60825 relatives aux produits laser de Classe I. xiv Service Manual - Lexmark Optra W810 | Service Manual - Page 15
4023-001 Les produits laser de Classe I sont considérés comme des produits non dangereux. Cette imprimante est équipée d'un laser de Classe IIIb (3b) (arséniure de gallium d'une puissance nominale de 5 milliwatts) émettant sur des longueurs d'onde comprises entre 770 et 795 nanomètres. L'imprimante - Lexmark Optra W810 | Service Manual - Page 16
ções de assistência prescritas. Laserinformatie Dutch De printer voldoet aan de eisen die gesteld worden aan een klasse I worden niet als ongevaarlijk aangemerkt. De printer is voorzien van een laser van klasse IIIb ( 795 nanometer. Het lasergedeelte en de printer zijn zo ontworpen dat bij normaal - Lexmark Optra W810 | Service Manual - Page 17
4023-001 Lasermeddelelse Danish Printeren er godkendt som et Klasse I-laserprodukt, i overenstemmelse med kravene i IEC 60825. Klasse I-laserprodukter betragtes ikke som farlige. Printeren indeholder internt en Klasse IIIB (3b)-laser, der nominelt er en 5 milliwatt galliumarsenid laser, som arbejder - Lexmark Optra W810 | Service Manual - Page 18
olet alttiina näkymättömälle lasersäteilylle. Älä katso säteeseen. VARNING! Osynlig laserstrålning när denna del är öppnad och spärren är urkopplad. Betrakta ej strålen. xviii Service Manual - Lexmark Optra W810 | Service Manual - Page 19
person utsätts för laserstrålning över Klass I-nivå vid normal användning, underhåll som utförs av användaren eller annan föreskriven serviceåtgärd. Laser-melding Norwegian Skriveren er godkjent i USA etter kravene i DHHS 21 CFR, underkapittel J, for klasse I (1) laserprodukter, og er i andre land - Lexmark Optra W810 | Service Manual - Page 20
de classe I durant una operació normal, durant les tasques de manteniment d'usuari ni durant els serveis que satisfacin les condicions prescrites. Japanese Laser Notice xx Service Manual - Lexmark Optra W810 | Service Manual - Page 21
4023-001 Chinese Laser Notice Korean Laser Notice Notices and Safety Information xxi - Lexmark Optra W810 | Service Manual - Page 22
Lexmark components. The safety features of some parts may not always be obvious. Lexmark is not responsible for the use of other replacement parts. • The maintenance information for this product has been prepared for use by a professional service les précautions nécessaires. xxii Service Manual - Lexmark Optra W810 | Service Manual - Page 23
Funktionen der Bauteile und Optionen sind nicht immer offensichtlich. Sofern Teile eingesetzt werden, die nicht von Lexmark sind, wird von Lexmark keinerlei Verantwortung oder Haftung für dieses Produkt übernommen. • Die Wartungsinformationen für dieses Produkt sind ausschließlich für die Verwendung - Lexmark Optra W810 | Service Manual - Page 24
segurança na utilização de componentes específicos da Lexmark. As funções de segurança de alguns dos componentes podem não ser sempre óbvias. A Lexmark não é responsável pela utilização de outros componentes augmentar durant el procés de desmuntatge i de servei d'aquest producte. xxiv Service Manual - Lexmark Optra W810 | Service Manual - Page 25
4023-001 El personal professional ha d'estar-ne assabentat i prendre les mesures convenients. Chinese Korean Notices and Safety Information xxv - Lexmark Optra W810 | Service Manual - Page 26
4023-001 xxvi Service Manual - Lexmark Optra W810 | Service Manual - Page 27
4023-001 1. General Information Maintenance Approach The diagnostic information in this manual leads you to the correct field replaceable unit (FRU) or part. Use the error code charts, symptom index, and service checks to determine the symptom and repair the failure. You may find that the removals - Lexmark Optra W810 | Service Manual - Page 28
4023-001 Serial Number The serial number is located in the bottom left corner of the label illustrated below: 1-2 Service Manual - Lexmark Optra W810 | Service Manual - Page 29
Emission of Radiation Liquid Crystal Display Light-Emitting Diode Low Voltage Power Supply Nonvolatile Random Access Memory Original Equipment Manufacturer Problem Isolation Charts Picture Element Power-On Reset Power-On Self Test Print Quality Enhancement Technology Raster Image Processor Read-Only - Lexmark Optra W810 | Service Manual - Page 30
10 to 35°C Controller Lexmark Controller (High Performance) RIP page storage Printer management software Hard disk option system Electrostatic dry powdered imaging system + Imaging cartridge Two-component imaging cartridge Exposure system Laser diode + polygon mirror scanning Service Manual - Lexmark Optra W810 | Service Manual - Page 31
001 Feature Description Image transfer system Roller transform system PC drum Organic photoconductor (OPC) Cleaning system Blade system Separating system Paper separator Fusing system Heat roller fusing system Paper exit system Printer Face down (300 sheets maximum A4/C/Letter C) Mailbox - Lexmark Optra W810 | Service Manual - Page 32
-001 Options Option Description Optra W810 Versions* EDO DRAM Memory Options Photoconductor kit Toner cartridge Staples 10-foot parallel cable 20-foot parallel cable 50-foot serial cable 10-foot 1284 A-C parallel cable A,B,C A,B,C A,B,C *Versions are: A-W810 B-W810n C-W810dn 1-6 Service Manual - Lexmark Optra W810 | Service Manual - Page 33
4023-001 Printer/Options Parts Identification General Information 1-7 - Lexmark Optra W810 | Service Manual - Page 34
parts of the printer and paper path. The printer consists of the paper feed section, printhead unit (exposure section), imaging cartridge Synchronizing Roller Sensor (PC2) 18 PC Drum Charger 8 Manual Unit 19 PC Drum 9 Tray2 (2nd Paper Cassette) 20 Imaging Cartridge 10 2nd Paper Cassette Near - Lexmark Optra W810 | Service Manual - Page 35
1st paper cassette), tray 2 or 3 (500-sheet paper cassette). When the printer receives a print command, the transport motor M2 turns, paper take-up solenoid turns drives the moving parts of the imaging cartridge. Image Transfer Section (Release Section) The toner image on the PC drum transfers to - Lexmark Optra W810 | Service Manual - Page 36
. Toner is applied to the PC drum to produce a visible toner image. The toner image on the surface of the PC drum is transferred onto the paper. The toner is permanently fixed onto the paper. Excess toner and electric potential on the PC drum are eliminated. The paper ejects. 1-10 Service Manual - Lexmark Optra W810 | Service Manual - Page 37
1st cassette paper take- up solenoid (SL1) turns ON. 3. The paper take-up roller turns counterclockwise and paper is taken up. 1 PC Drum 5 Synchronizing Roller 2 Image Transfer Roller 6 Paper Take-Up Roller 3 Transport Motor (M2) 7 Paper 4 Synchronizing Roller Sensor (PC2) General Information - Lexmark Optra W810 | Service Manual - Page 38
Cassette Tray 1 Set Sensor (PC6) PC6 (1) sensor detects installation of the 1st paper cassette in tray 1. . 1 1st Cassette Set Sensor (PC6) 2 1st Paper Cassette 1-12 Service Manual - Lexmark Optra W810 | Service Manual - Page 39
4023-001 1st Cassette Tray 1 Paper Empty Sensor (PC4) PC4 (1) detects paper empty status of the 1st paper cassette. . 1 1st Paper Cassette Empty Sensor (PC4) 2 Paper 1st Cassette Tray 1 Paper Near Empty Sensor (PC5) PC5 detects when the 1st cassette is near empty. 1 1st Paper Cassette Near Empty - Lexmark Optra W810 | Service Manual - Page 40
if the paper is taken up in the normal printing interval. To avoid this, the printer prolongs the printing intervals as long as the double feed sensor detects a double feed status detects that the paper is fed inside the printer. 1 Synchronizing Roller Sensor (PC2) 2 Paper 1-14 Service Manual - Lexmark Optra W810 | Service Manual - Page 41
4023-001 1st Cassette Tray 1 Paper Size Detection Five DIP switches indicate the paper size for the 1st paper cassette. Four of the switches indicate length and one width. The DIP switches are located on the 1st cassette paper size board (PWBS1). The ON(1)/OFF(2) settings of the length dip switches - Lexmark Optra W810 | Service Manual - Page 42
the 2nd paper cassette. a. The 2nd cassette paper take-up solenoid (SL21) turns ON. b. Paper take-up roller turns counterclockwise. c. Paper is taken up. 1-16 Service Manual - Lexmark Optra W810 | Service Manual - Page 43
4023-001 1 PC Drum 6 Paper 2 Image Transfer Roller 7 Paper Take-up Roller 3 Transport Motor (M2) 8 Transport Clutch (CL1) 4 Synchronizing Roller Sensor 9 Synchronizing Roller (PC2) 5 Transport Gear General Information 1-17 - Lexmark Optra W810 | Service Manual - Page 44
2nd paper cassette. Paper empty status occurs when paper runs out in the 2nd paper cassette. 1 2nd Cassette Paper Near Empty Sensor (PC22) 2 Paper 1-18 Service Manual - Lexmark Optra W810 | Service Manual - Page 45
4023-001 2nd Cassette Paper Near Empty Sensor (PC25) PC25 detects paper near empty status of the 2nd cassette. 1 2nd Cassette Paper Near Empty Sensor (PC25) 3 Paper Lifting Plate 2 Paper 2nd Cassette Right Door Detecting Sensor (PC23) PC23 detects if the 2nd cassette right door is open or closed. - Lexmark Optra W810 | Service Manual - Page 46
slide to accommodate different paper sizes.The edge guide and trailing edge stop of the fixed paper size cassette are attached in fixed positions. Fixed Paper Size Cassette Paper Lifting Plate Two paper lifting springs in each cassette constantly raise the paper lifting plate. 1-20 Service Manual - Lexmark Optra W810 | Service Manual - Page 47
4023-001 Cassette-in-Position Detection The rib on the cassette frame presses the cassette set switch on the back panel of the printer, indicating the cassette is inserted. The position of the rib on the cassette frame is different between the fixed paper size and universal cassette. This - Lexmark Optra W810 | Service Manual - Page 48
4023-001 Paper Near Empty Detection Height of the paper lifting plate determines paper-near-empty condition. Since the amount of paper available during the take-up sequence varies, detection occurs when the paper take-up roll is in the retracted position. 1-22 Service Manual - Lexmark Optra W810 | Service Manual - Page 49
4023-001 Paper Empty Detection When the cassette runs out of paper, the actuator of the paper empty sensor drops into the cutout of the paper lifting plate. This exposes the sensor, signaling that the cassette is out of paper. General Information 1-23 - Lexmark Optra W810 | Service Manual - Page 50
overcomes the block of the fingers, causing the top sheet of paper to ride over the fingers and feed out of the cassette into the printer. The paper transport force obtained through friction with the top sheet of paper is weak and does not allow the second sheet of paper to - Lexmark Optra W810 | Service Manual - Page 51
4023-001 Paper Take-Up Roll Two paper take-up rolls are mounted in both the fixed paper size cassette and universal cassette. As the take-up solenoid energizes, the spring tension increases, meshing the drive and clutch gear which transmits drive to the paper take-up rolls. General Information 1-25 - Lexmark Optra W810 | Service Manual - Page 52
the synchronizing roller sensor (PC2) and reaches the synchronizing roller. The printer delays the synchronizing roller to align the leading edge of the paper with (CL1) turns. The I/C drive motor (M1) drives the PC drum. As the PC Drum turns, the transfer roller also turns. 1-26 Service Manual - Lexmark Optra W810 | Service Manual - Page 53
4023-001 The synchronizing roller feeds paper to the PC drum and transfer roller. The PC drum and transfer roller pinch the paper and feed it to the fusing section. 1 PC Drum 2 Image Transfer Roller 3 Transport Roller 4 Synchronizing Clutch (CL1) 5 Paper 6 Synchronizing Roller General Information - Lexmark Optra W810 | Service Manual - Page 54
latent image on the surface of the PC drum. Imaging Cartridge (Charging/Development Section) The printer main body I/C drive motor (M1) transmits power to the gears of the imaging cartridge. The I/C drive motor (M1) turns clockwise (as viewed from the front of the printer). 1-28 Service Manual - Lexmark Optra W810 | Service Manual - Page 55
001 Part Name 1 Waste toner box 2 Transfer screw 3 Rotary blade 4 Separating claw 5 Cleaning blade 6 Sheet erase 7 PC drum 8 Sleeve roller 9 Screw 10 ATDC Sensor 11 Toner filler opening 12 Charger Function Collects excess toner. Transfers excess toner to the waste toner box - Lexmark Optra W810 | Service Manual - Page 56
adheres to the electrostatic latent image due to the reduced negative voltage in the image area. The toner does not adhere to the area where the laser beam has not been applied. This occurs because the charge brush maintains the negatively charged voltage in the non-image area. 1-30 Service Manual - Lexmark Optra W810 | Service Manual - Page 57
4023-001 1 Laser Beam 2 PC Drum 3 Sleeve Roller 4 ATDC Sensor 5 Screw 6 Developer General Information 1-31 - Lexmark Optra W810 | Service Manual - Page 58
when the toner supply motor stops or the bottle motor rotates. When the sub-hopper empty status occurs, the bottle motor activates to supply toner to the sub-hopper from the toner bottle. . 1 Toner Detection Plate 3 Rotating Mixing Plate 2 Toner Detection Plate Read Switch 1-32 Service Manual - Lexmark Optra W810 | Service Manual - Page 59
10, the near empty status occurs. The bottle supplies toner after the near empty status occurs. Toner bottle empty The toner bottle empty status in the imaging cartridge occurs when the ATDC sensor detects a toner density (ratio of toner to carrier) below 10%. When this occurs, the appropriate - Lexmark Optra W810 | Service Manual - Page 60
toner image on the surface of the PC Drum onto the paper. Normally the paper separates from the PC drum without any outside interference. When the paper fails to separate from the PC drum, the separating claw releases the paper by force. 1 PC Drum 2 Image Transfer Roller 3 Paper 1-34 Service Manual - Lexmark Optra W810 | Service Manual - Page 61
4023-001 Optical Erase During the optical erase, light from the eraser lamp irradiates the PC drum, eliminating the negative charge applied by the cleaning blade during PC drum cleaning. This prevents black lines from being created on the front and rear ends and both sides of the image. 1 Cleaning - Lexmark Optra W810 | Service Manual - Page 62
Section Fusing Toner-transferred paper feeds (H1) 5 Upper Fusing Roller 6 Paper 7 Lower Fusing Roller 8 Guide Temperature Control Using The Thermistor The resistance of the thermistor (TH1) attached because of thermistor trouble and the upper fusing roller temperature reaches 1-36 Service Manual - Lexmark Optra W810 | Service Manual - Page 63
4023-001 approximately 220°C, the contact of the thermostat automatically opens to shut off AC voltage. (As the temperature decreases, the contact of the thermostat closes again. However, once the thermostat activates, you must replace it with a new one.) The thermostat cannot respond quickly enough - Lexmark Optra W810 | Service Manual - Page 64
fusing section passes through the paper exit roller and ejects printed-side down out the top of the printer. The transport motor (M2) provides transmit power for feeding paper. The paper exit sensor (PC3) engages with the photointerrupter. 1 Paper Exit Sensor (PC3) 2 Paper 1-38 Service Manual - Lexmark Optra W810 | Service Manual - Page 65
(PC2) 6 Synchronizing Roller 7 Transport Motor (M2) 8 PC Drum 9 Upper Fusing Roller Detection of a New Imaging Cartridge The printer checks for a new imaging cartridge when: • The printer is turned on after installing a new imaging cartridge. • With the printer turned on, the right door is closed - Lexmark Optra W810 | Service Manual - Page 66
Interlock Switch (S2) The right door is normally closed. It is open when the imaging cartridge is replaced or jammed paper is removed. With the door closed, the projection of the right released, turning the switch OFF. 1 Right Door 2 Projection 3 Right Door Interlocks 4 Spring 1-40 Service Manual - Lexmark Optra W810 | Service Manual - Page 67
4023-001 Duplex Unit Option Parts Identification General Information 1-41 - Lexmark Optra W810 | Service Manual - Page 68
the paper exit roller. The onesided print then feeds into the duplex unit. The drive of the switchback motor is transmitted through a gear train. 1-42 Service Manual - Lexmark Optra W810 | Service Manual - Page 69
tip of the duplex unit lever raises the idle lever. This disconnects the printer drive (fusing roller) from the paper exit roller and connects the switchback unit transport rollers/rolls and the manual feed paper take-up roll of the printer. The drive for these operations comes from the duplex - Lexmark Optra W810 | Service Manual - Page 70
4023-001 Duplex Unit Transport Motor Control The duplex unit transport motor is a two-phase stepping motor. 1-44 Service Manual - Lexmark Optra W810 | Service Manual - Page 71
of HMOT is transmitted via a gear train and registration clutch (RCL) to the vertical transport roller which feeds the paper from lift 1 or 2 to the printer. Because of the long paper path from lift 2, skew tends to occur in the paper fed General Information 1-45 - Lexmark Optra W810 | Service Manual - Page 72
2. To correct skew, RCL forms a loop in the paper between the separator roll and vertical transport roller. Control of LCC Transport Motor HMOT The printer main engine board energizes and de-energizes HMOT by sending signals to HMOT through the LCC (paperdeck) main board (PWB-A). HMOT is a DC motor - Lexmark Optra W810 | Service Manual - Page 73
4023-001 Paper Take-Up Mechanism The paper take-up mechanism takes up a sheet of paper from the paper stack on each lift and feeds it to the vertical transport roller. A paper take-up sequence occurs when drive from LCC Transport Motor HMOT transmits through take-up clutch 1/2 P1CL/P2CL to paper - Lexmark Optra W810 | Service Manual - Page 74
and feeds a sheet of paper until the paper blocks paper standby position sensor S1. This serves as the standby position of the paper. When the printer sends a paper take-up signal, the separator/feed rolls and paper take-up roll 1 transports the paper up to registration sensor RSEN. After RSEN has - Lexmark Optra W810 | Service Manual - Page 75
to reach the vertical transport roller, and forms a registration loop, before stopping. The vertical transport roller transports the paper to the printer. When the trailing edge of the paper being transported by the vertical transport roller unblocks paper standby position sensor S1, the subsequent - Lexmark Optra W810 | Service Manual - Page 76
paper have been taken up and fed from lift 1, lift 1 moves to the top level position to serve as part of the paper path for feeding paper from lift 2. After the trailing edge of the last sheet of paper from standby position sensor S1. This is the standby position of the paper. 1-50 Service Manual - Lexmark Optra W810 | Service Manual - Page 77
further to reach the vertical transport roller and form a registration loop before stopping. The vertical transport roller transports the paper to the printer. After the trailing edge of the paper transported by the vertical transport roller unblocks paper empty sensor 1 PPS1, paper take-up roll - Lexmark Optra W810 | Service Manual - Page 78
, separator clutch BCL energizes again if a sheet of paper fails to reach registration sensor RSEN within a given period of time after BCL first energizes. 1-52 Service Manual - Lexmark Optra W810 | Service Manual - Page 79
4023-001 Paper Separating Mechanism The paper separating mechanism employs a system with a torque limiter that is fitted to the separator roll shaft. It stops the separator roll when friction changes between the feed and separator rolls. Paper Pressure Releasing Mechanism When LCC is pulled out, the - Lexmark Optra W810 | Service Manual - Page 80
paper and paper take-up roll. Edge Guides and Trailing Edge Stop The trailing edge stop screws into position (not used for letter crosswise). Edge guides slide into any position you want. Whenever the positions of the edge guides and trailing edge stop change, be sure to - Lexmark Optra W810 | Service Manual - Page 81
4023-001 Paper Size Setting The paper sizes that can be set are A4 crosswise and Letter crosswise. After the positions of the edge guides and trailing edge stop change, place the DIP switch keys on LCC main engine board PWB-A in the corresponding positions according to the current paper - Lexmark Optra W810 | Service Manual - Page 82
end of the right rail blocks LCC Set Sensor FRONT. Lifting Mechanism When the LCC is slid into the printer, the couplings engage. The LCC lift-up motor EMOT rotates forward and backward, turning the one-way to Lift 1 and when the motor turns backward, drive transmits to Lift 2. 1-56 Service Manual - Lexmark Optra W810 | Service Manual - Page 83
4023-001 Lifting Operations LCC set sensor FRONT is blocked. LCC lift-up motor EMOT turns forward raising lift 1. The paper stack causes the light blocking plate o the paper take-up roll 1 assembly to block lift-up sensor 1 LS1. EMOT de-energizes and then energizes to start turning backward, - Lexmark Optra W810 | Service Manual - Page 84
The paper stack top level position is being corrected. 3. LCC lift-up motor EMOT energizes. 4. Lift 1 and 2 descends. • LCC is slid out of the printer. • Lift 1 and 2 are lowered. Note: To absorb shocks that would otherwise be applied during the descent motion, springs are loaded in the rear side of - Lexmark Optra W810 | Service Manual - Page 85
4023-001 Paper Near Empty Detection A paper-near-empty condition is detected by sensing the height of lift 1 or lift 2. When paper is used during a print cycle, lift 1 or 2 gradually moves up. This eventually unblocks the paper near empty sensor, indicating that the LCC (paper deck) is near empty. - Lexmark Optra W810 | Service Manual - Page 86
by damp paper during highly humid conditions. As long as the power cord is plugged in, these heaters are kept ON at all times. 1-60 Service Manual - Lexmark Optra W810 | Service Manual - Page 87
4023-001 Mailbox/Transport Option Parts Identification Horizontal Transport Unit Cross-Sectional View 1 Paper Entrance Switching Mechanism 2 Upper Attachment 3 Transport Roller 4 Horizontal Unit Paper Sensor General Information 1-61 - Lexmark Optra W810 | Service Manual - Page 88
designated bin. If the paper has not passed the PC1 or PWB-C within a certain time after the printer paper exit sensor turns ON, the paper has jammed inside the horizontal transport unit or at the entrance/exit jammed at the entrance/exit of the storage unit, causing a jam error. 1-62 Service Manual - Lexmark Optra W810 | Service Manual - Page 89
-001 Paper Transport Mechanism Entrance Path Switching Mechanism Non-Sort mode: Paper entrance switching solenoid (SL1) energizes to swing the path switching guide upward and stop it when non-sort tray transport position detecting sensor is blocked. Mode other than Non-Sort: Paper entrance switching - Lexmark Optra W810 | Service Manual - Page 90
entrance. If the entrance moves up and down when the horizontal transport unit is not attached to the printer properly, the entrance may be damaged. To prevent this, a stopper is provided. If the horizontal transport engages with the gear at the entrance of the storage unit. 1-64 Service Manual - Lexmark Optra W810 | Service Manual - Page 91
transport rollers and entrance roller, transporting the print into the mailbox/finisher. The paper ejects from the horizontal transport unit. The entrance roller guides the paper into the storage unit. The subsequent paper path varies with the paper output selection. In stacker mode, the 1st bin - Lexmark Optra W810 | Service Manual - Page 92
, the paper pushes the lever up, turning the switch ON. The switch is attached to the underside of each paper empty detecting sensor board. 1-66 Service Manual - Lexmark Optra W810 | Service Manual - Page 93
4023-001 Paper Output Modes The mailbox has two paper output modes-stacker and mailbox. Stacker Mode The horizontal transport unit moves up and all papers output through the horizontal transport unit into the 1st bin. Mailbox Mode The entrance of the horizontal transport unit moves up and all papers - Lexmark Optra W810 | Service Manual - Page 94
4023-001 Finisher Option Parts Identification 1 1st Tray 2 Upper Right Cover 3 Misfeed Clearing Cover 4 Front Cover 5 Elevator Tray 6 Rear Cover 7 Finisher Tray Cover 8 Upper Rear Cover 9 Staple Door 1-68 Service Manual - Lexmark Optra W810 | Service Manual - Page 95
4023-001 Paper Transport Path Switching Mechanism 1st Tray/Finisher Tray Path Switching Mechanism When the upper entrance switching solenoid energizes through PWM control, the print exits into the 1st tray. When the upper entrance switching solenoid de-energizes, the print exits toward the finisher - Lexmark Optra W810 | Service Manual - Page 96
roller to feed the print into the 1st tray. The speed at which the print transports decelerates as it feeds into the 1st tray. 1-70 Service Manual - Lexmark Optra W810 | Service Manual - Page 97
energize and de-energize, moving the punch rods up and down to punch holes in the print. Punch Operation The print transports from the printer into the horizontal transport unit. M1 energizes to turn the horizontal transport rollers and entrance roller. At the same time, upper exit motor energizes - Lexmark Optra W810 | Service Manual - Page 98
. CD Aligning Plate The CD aligning motor rotates in the forward or backward direction, turning the spiral shaft to move the CD aligning plate. 1-72 Service Manual - Lexmark Optra W810 | Service Manual - Page 99
4023-001 To ensure positive print aligning motion, the CD aligning plate moves from its home position to standby position before the print feeds into the finisher. The CD aligning plate moves between the standby and aligning positions until the last print is aligned. The CD aligning home position - Lexmark Optra W810 | Service Manual - Page 100
tension of the spring exceeds the force of the torque limiter, the rotation of the motor transmits to the paddle through the gear train. 1-74 Service Manual - Lexmark Optra W810 | Service Manual - Page 101
4023-001 Paper Curl Taming Mechanism A curl tamer is installed in the finisher. Before the CD aligning motion occurs, the curl tamer lowers to press the trailing edge of the print transported onto the finisher tray. The paper curl taming motor turns forward and backward to lower and retract the curl - Lexmark Optra W810 | Service Manual - Page 102
position. The finisher tray motor rotates forward which turns the gear, belt, one-way gear and the paper aligning belts. When the finisher tray 1-76 Service Manual - Lexmark Optra W810 | Service Manual - Page 103
on the elevator tray. The paper holding tray motor drives gears and belts which move the paper holding tray. The tray is divided into four parts. The retracted position of the tray varies according to the paper size. The paper holding tray home position sensor detects the home position of the - Lexmark Optra W810 | Service Manual - Page 104
and when print sets/stacks are removed 55 mm ±22 mm from the processing position, as measured by elevator tray retract position sensor PC12. 1-78 Service Manual - Lexmark Optra W810 | Service Manual - Page 105
4023-001 General Information 1-79 - Lexmark Optra W810 | Service Manual - Page 106
sequence, it displays after the stapling sequence completes. After a new staple cartridge has been loaded, the stapling motor energizes until the staple empty detecting sensor detects a staple sheet. After the staple sheet is detected, the stapling motor energizes once again. 1-80 Service Manual - Lexmark Optra W810 | Service Manual - Page 107
4023-001 Horizontal Transport Unit The finisher horizontal transport unit is the same as the mailbox horizontal transport unit. See page 1-64. General Information 1-81 - Lexmark Optra W810 | Service Manual - Page 108
4023-001 1-82 Service Manual - Lexmark Optra W810 | Service Manual - Page 109
or three digit error code that provides the user with information that explains a problem with a print cartridge, paper jam, option, port, and so on. If a user error message is displayed, go to the "Operator Messages" on page 2-7. If the printer fails to operate correctly, disconnect any option and - Lexmark Optra W810 | Service Manual - Page 110
Link Driver Error These errors indicate an unrecoverable engine software error. Replace the printer main kit. Indicates the fuser is too hot during printing or when printer is idle and that the fuser life has been exceeded. Have customer order new fuser maintenance kit. 2-2 Service Manual - Lexmark Optra W810 | Service Manual - Page 111
printer main engine board (PWB-A). 930-933 PC Cartridge Indicates there is a problem with the photoconductor cartridge. Replace the imaging cartridge (PC cartridge). 934 Mirror Motor Indicates a problem finisher main board. Go to "Mailbox Transport Drive Service Check (935)" on page 2-59. 939 - Lexmark Optra W810 | Service Manual - Page 112
Replace the RIP controller board. Replace the printer main engine board (PWB-A). Indicates the NVRAM chip on the problem, replace the RIP controller board. Ensure RAM is properly installed. Replace RAM in Slot 3. If this does not fix the problem, replace the RIP controller board. 2-4 Service Manual - Lexmark Optra W810 | Service Manual - Page 113
the controller code are incompatible. Call Customer Support Center. 975 - 979 Network Card X Card x. Replace Network Card x. 979 - Flash parts failed while programming Network Card x. 980 transport. Go to "Paper Feed In Horizontal Transport Service Check" on page 2-48. 990 LCC Tray 4 - Lexmark Optra W810 | Service Manual - Page 114
. Go to "Finisher Paper Aligning Service Check (996)" on page 2-54. Indicates stapler driver error. Go to "Finisher Stapler Drive Service Check (997)" on page 2-56. Indicates supporting tray driver error. Go to "Finisher Paper Holding Tray Drive Service Check (998)" on page 2-56. 2-6 Service Manual - Lexmark Optra W810 | Service Manual - Page 115
(PWB-A) if necessary. Tray 2(D) or tray 3(E) is open. Close to reset. Check sensors (PC-23) and connectors. Replace if necessary. Replace printer main engine board (PWBA) if necessary. The upper right door (PC/image cartridge) is open. Close the upper right door. Check door switch (S2) and door - Lexmark Optra W810 | Service Manual - Page 116
duplex side door is open. Check sensor (S1) and connectors. Replace as necessary. Note: Replace printer main engine board (PWBA) if necessary. The horizontal transfer unit cover is open. Check sensor ( the hole punch counter. See "Resetting Hole Punch Counter" on page 4-12. 2-8 Service Manual - Lexmark Optra W810 | Service Manual - Page 117
and then press Go and Stop as you turn the machine on. The printer display shows this message for one second and then returns to the Ready message . No button actions are possible while this message is displayed. The printer is in the Not Ready state, which means it is not ready to - Lexmark Optra W810 | Service Manual - Page 118
warning. Replace PC kit. See operator manual. Toner cartridge is completely empty. If the toner cartridge is not replaced when the warning is cleared, the printer repeats this warning. Replace toner cartridge. See operator manual. The toner cartridge and the photoconductor kit have been reported - Lexmark Optra W810 | Service Manual - Page 119
customer that they need to replace the toner cartridge. See operator manual. If you cannot reset, go to "Toner Feed Service Check" on page 2-35. The PC kit is almost empty. Inform customer that they need to replace the PC kit. See operator manual. The printer finishing device is out of staples - Lexmark Optra W810 | Service Manual - Page 120
PPS1, PPS2 • Tray 3-PC22 • Tray 2-PC22 • Tray 1-PC4 Replace as necessary. Replace the printer main engine board (PWB-A) if necessary. A bin is full. The bin full warning is cleared Tray 3-PC25 • Tray 2-PC25 • Tray 1-PC5 Replace the printer main engine board (PWB-A) if necessary. 2-12 Service Manual - Lexmark Optra W810 | Service Manual - Page 121
each link buffer to the Auto value. • After you set all link buffers to Auto, exit the printer menus to activate link buffer changes. • When Ready is displayed, enable Resource Save in the Setup Menu Job appears on the second line. Press Select. See operator manual. Diagnostic Information 2-13 - Lexmark Optra W810 | Service Manual - Page 122
Insufficient Memory 38 Memory Full Description Action See operator manual. This message is displayed when the printer memory used to store pages is full. • Press . - Change the Print Quality setting. - Install additional printer memory to avoid future Memory Full errors. 2-14 Service Manual - Lexmark Optra W810 | Service Manual - Page 123
memory. See operator manual. 51 Defective Flash The printer detects a defective flash during power on, or during format and write to flash operations. • Press Go to clear the message. Flash operations are not allowed until the problem is resolved. • Remove the defective flash memory card and - Lexmark Optra W810 | Service Manual - Page 124
is not enough free space in the flash memory card to hold the data that was sent. The printer detected an unformatted flash memory card during the power on process. Flash operations are not allowed until the the message. The flash memory is ignored and normal operation continues. 2-16 Service Manual - Lexmark Optra W810 | Service Manual - Page 125
error. When the serial error is displayed, the reporting of other serial errors is suppressed until interface parameters are changed or the printer is turned off. Check the interface: • Verify that the correct cable is used. • Make sure the serial interface parameters (protocol, baud, parity - Lexmark Optra W810 | Service Manual - Page 126
printer is reset. x is 1, 2, or 3 and represents the serial option attached. Press Go to clear the message. The printer discards any data received on the serial port. Enable the serial port. Or, Reset the printer: • Press to access the Busy menu. • Select Reset Printer. 2-18 Service Manual - Lexmark Optra W810 | Service Manual - Page 127
. The Hard Disk Option can be installed only in connector 3. Turn off the printer and remove the extra Hard Disk Option. 58 Too Many Flash Options See operator manual. 61 Defective Disk The printer detects a defective disk during power on, or during disk format and write operations. Press - Lexmark Optra W810 | Service Manual - Page 128
the disk is lost. Reset the printer: • Press to access the Busy menu. • Select Reset Printer. The printer detected an unformatted hard disk when the printer was turned on. Disk operations are not to the documentation that is included with the internal network adapter. 2-20 Service Manual - Lexmark Optra W810 | Service Manual - Page 129
jam is detected, the printer alternately flashes the primary and secondary messages to indicate to the user that all accumulated sheets "Paper Feed Pickup Tray 2&3 (500-Sheet) Service Check" on page 2-44. • "Paper Feed LCC (2500-Sheet Tray 4) Service Check" on page 2-51. Diagnostic Information 2-21 - Lexmark Optra W810 | Service Manual - Page 130
in the drum area. • Open the printer upper side door and remove the PC cartridge to access the jam area. Action Check paper sensor and actuator for PC2. Replace the printer main engine board PWB-A if necessary. Go to "Paper Feed Synchronizing Roll/ Registration Service Check" on page 2-45. 202 - Lexmark Optra W810 | Service Manual - Page 131
located by opening the side door, open paper drawer 1. Check sensor and actuator for PC2. Replace the printer main engine board PWB-A if necessary. Go to "Paper Feed Pickup Tray 1 (250-Sheet) Service Check" on page 2-44. Paper is jammed around tray 2. • Open side door D to access paper jam area - Lexmark Optra W810 | Service Manual - Page 132
located by opening the side door, open paper drawer 5. Check sensor and actuator for S3. Replace the 500- sheet main board if necessary. Replace the printer main engine board PWB-A if necessary. Go to "Paper Feed Pickup Tray 2&3 (500-Sheet) Service Check" on page 2-44. 2-24 Service Manual - Lexmark Optra W810 | Service Manual - Page 133
and actuators for PPSO, RSEN, and S1. Replace the LCC main board PWBA if necessary. Replace the printer main engine board PWB-A if necessary. Go to "Paper Feed LCC (2500-Sheet Tray 4) Service Check" on page 2-51. Paper is jammed in the vertical transport section. • Open tray 2 through 4 side doors - Lexmark Optra W810 | Service Manual - Page 134
the horizontal transport unit (HTU). • Open the HTU cover to access the jam area. Check horizontal transport sensors and actuators for PC1, PC2. Replace the printer main engine board PWB-A if necessary. Go to "Paper Feed In Horizontal Transport Service Check" on page 2-48. 2-26 Service Manual - Lexmark Optra W810 | Service Manual - Page 135
Check" on page 2-50. Paper is jammed in the transport of the mailbox. • Separate the mailbox from the printer. • Open doors I and J to access jam area. Go to "Paper Feed Mailbox Service Check" on page 2-48. Paper is jammed in the finishing bin. • Open the finishing bin cover N to access jam - Lexmark Optra W810 | Service Manual - Page 136
and actuator for PC1, PC2. If necessary, replace main board PWB-A located in failing option. Replace the printer main engine board PWB-A if necessary. Go to: • "Paper Feed In Horizontal Transport Service Check" on page 2-48. • "Paper Feed Finisher Service Check" on page 2-50. 2-28 Service Manual - Lexmark Optra W810 | Service Manual - Page 137
" on page 2-36. Go to "White Spots Service Check" on page 2-37. Go to "Toner Smudges On Backside Service Check" on page 2-37. Go to "Low Image Density Service Check" on page 2-38. Go to "Foggy Background Service Check" on page 2-39. Go to "White/Black Lines Service Check" on page 2-40. Go to "Offset - Lexmark Optra W810 | Service Manual - Page 138
Transport Service Check" on page 2-48. Go to "Paper Feed Mailbox Service Check" on page 2-48. Go to "Paper Feed Finisher Service Check" on page 2-50. Go to "Paper Feed LCC (2500Sheet Tray 4) Service Check" on page 2-51. Go to "Paper Feed Hole Punch Service Check" on page 2-52. 2-30 Service Manual - Lexmark Optra W810 | Service Manual - Page 139
Printer Power Transport Drive Malfunction Fuser Failure (Abnormal Temperature) Fuser Failure (Warm-up Temperature Low) Horizontal Registration Failure Operator Panel Does Not Operate No Paper Pickup from Tray 1 No Paper Pickup from Tray 2 or 3 Toner-Feed Feed Problems Action Go to "No Power Service - Lexmark Optra W810 | Service Manual - Page 140
No Pickup from Tray 4 Paper Feed Problems Paper Lift and Other Problems Action Check printer power. Check connectors. Check LCC main board PWB-A and replace if necessary. Replace printer main engine board PWB-A if necessary. Go to "Paper Feed LCC (2500Sheet Tray 4) Service Check" on page 2-51. Go - Lexmark Optra W810 | Service Manual - Page 141
Tray Fails to Drop Paper After Stapling Other Problems Action Go to "Finisher Power Service Check" on page 2-53. Go to "Paper Feed Finisher Service Check" on page 2-50. Go to "Finisher Upper Entrance Service Check" on page 2-57. Go to "Finisher Elevator Tray Service Check (993)" on page 2-53. Go to - Lexmark Optra W810 | Service Manual - Page 142
connector for continuity. If the fuses are not blown, the listed parts may be bad. Replace in the order given. Fuser (Abnormal Temperature) Service Check (923) FRU 1 • Thermistor • Fuser 2 Low Voltage Power Supply (PU1) 3 Printer Main Engine Board (PWB-A) Action The thermistor could be shorted - Lexmark Optra W810 | Service Manual - Page 143
for continuity and replace thermostat if open. Replace the fuser unit. The printer main engine board (PWB-A) may be defective. Replace the main engine board. Toner Feed Service Check FRU 1 Agitating Motor (M10) 2 Toner Deflection Plate 3 Main Hopper Motor (M6) 4 Sub-hopper Motor (M7) Action The - Lexmark Optra W810 | Service Manual - Page 144
) 2 Fuser Frame Resistor Board (PWB-R1) 3 Printer Main Engine Board (PWB-A) Action The printer may have improper laser exposure. Replace the printhead unit. Replace the fuser frame resistor board (PWB-R1) if necessary. Replace the printer main engine board (PWB-A) if necessary. 2-36 Service Manual - Lexmark Optra W810 | Service Manual - Page 145
Engine Board (PWB-A) Action Check paper for moisture resulting from high humidity. The printer may have poor image transfer. Replace the listed parts in the order given as necessary. Toner Smudges On Backside Service Check FRU 1 Fuser Unit 2 Image Transfer Roller 3 Paper Path Action Check for - Lexmark Optra W810 | Service Manual - Page 146
cartridge may be at the end of life. Replace the imaging/PC cartridge. 3 • High Voltage Power Supply (HV1) • Fuser Frame Resistor Board (PWB-R1) • Printer Main Engine Board (PWB-A) The printer may have poor development. Replace the listed parts in the given order as necessary. 2-38 Service Manual - Lexmark Optra W810 | Service Manual - Page 147
Service Check FRU 1 Imaging/PC Cartridge 2 • High Voltage Power Supply (HV1) • Fuser Frame Resistor Board (PWB-R1) • Printer Main Engine Board (PWB-A) Action PC drum may have reached end of life. Replace the imaging/PC cartridge. The printer may have poor development. Replace the listed parts - Lexmark Optra W810 | Service Manual - Page 148
/PC Cartridge 2 • Printhead Unit • Fuser Frame Resistor Board (PWB-R1) • Printer Main Engine Board (PWB-A) Action Check for scratches on the PC drum. Replace the imaging/PC cartridge. The printhead unit may be defective. Replace the listed parts in the given order as necessary. 2-40 Service Manual - Lexmark Optra W810 | Service Manual - Page 149
4023-001 Offset Image Service Check FRU 1 Fuser Unit 2 Imaging Transfer Roller Action Fusing roller may be damaged or worn out. Replace the fusing unit. Imaging transfer roller may be damaged or worn out. Replace the imaging transfer roller. Diagnostic Information 2-41 - Lexmark Optra W810 | Service Manual - Page 150
Blank Print Service Check FRU 1 Toner Cartridge 2 Toner Empty 3 Imaging/PC Cartridge 4 • Printhead Unit • Fuser Frame Resistor Board (PWB-R1) • Printer Main Engine Board (PWB-A) 5 • Imaging Transfer Roller • High Voltage Power Supply (HV1) • Fuser Frame Resistor Board (PWB-R) • Printer Main Engine - Lexmark Optra W810 | Service Manual - Page 151
Image Transfer Roller Upper Fuser Roller Lower Fuser Roller Imaging/PC Cartridge Image Transfer Roller Fuser Unit If the defect is not repetitive, the image cartridge/PC (IC) may be defective. If this does not resolve the problem, replace the highvoltage power supply (HV1). See "High Voltage Unit - Lexmark Optra W810 | Service Manual - Page 152
are not damaged. Replace any damaged or defective parts. Ensure the paper transport clutch (CL2) turns on. Replace if damaged or defective. If clutch (CL2) is good, ensure connectors are plugged in. If this does not fix the problem, replace the printer main engine board (PWB-A. 2-44 Service Manual - Lexmark Optra W810 | Service Manual - Page 153
or worn parts. Paper Feed Synchronizing Roll/Registration Service Check FRU 1 Transport Rollers 2 • Synchronizing Clutch (CL1) • Printer Main Engine the clutch does not resolve the problem, check connectors for proper connection. Replace the main printer engine board (PWB-A) if necessary. - Lexmark Optra W810 | Service Manual - Page 154
Service Check FRU 1 Transport Motor (M2) Action Ensure the gear and motor is not damaged. Replace if necessary. 2 Fuser Unit 3 • Gears • Exit Roller 4 • Fuser Frame Resistor Board (PWB-R1) • Main Printer parts in the given order as necessary. Paper Feed In Duplex Service Check Service Manual - Lexmark Optra W810 | Service Manual - Page 155
4023-001 FRU 5 Duplex Transport Motor 2 (M2) 6 Manual Feed Paper Take-Up Clutch (CL3) Action Ensure the gear and duplex transport motor 2 are not damaged. Replace as necessary. Ensure the manual feed paper take-up clutch is working. Replace if necessary. Diagnostic Information 2-47 - Lexmark Optra W810 | Service Manual - Page 156
if necessary. Ensure gear and motor (M1) are not damaged. Replace if necessary. Paper Feed Mailbox Service Check FRU 1 Transport Motor (M1) 2 Timing Belt 3 Entrance Roller 4 • 1st Bin Switch Solenoid 6-9. Replace solenoid if necessary. Replace mailbox mainboard if necessary. 2-48 Service Manual - Lexmark Optra W810 | Service Manual - Page 157
4023-001 FRU 5 • 1st Bin Deflector • Bin 2-9 Deflector 6 Vertical Transport Roller 7 Exit Roller Action Check deflector for damage. Replace if damaged. Check vertical transport roller for damage. Replace if damaged. Check exit roller for damage. Replace if damaged. Diagnostic Information 2-49 - Lexmark Optra W810 | Service Manual - Page 158
4023-001 Paper Feed Finisher Service Check FRU 1 Transport Motor (M1) 2 Entrance Roll 3 • Transport Roller • Transport Roll 4 • Upper Entrance Switching Plate • Lower Entrance Switching . Replace if necessary. Check rollers and rolls for wear or damage. Replace if necessary. 2-50 Service Manual - Lexmark Optra W810 | Service Manual - Page 159
4023-001 Paper Feed LCC (2500-Sheet Tray 4) Service Check FRU Action Note: With lift 1 paper present. 1 • Paper TakeUp Clutch 1 (P1CL) • Paper TakeUp Roll 1 • LCC Transport Motor (HMOT) Ensure paper take-up clutch 1 turns - Lexmark Optra W810 | Service Manual - Page 160
exit motor pulls paper into the punch assembly and stops while transport roll continues to turn. Replace parts as necessary. 3 Hole Punch Assembly Ensure that the electromagnetic clutch in the hole punch assembly moves Check the belt and roller for damage. Replace as necessary. 2-52 Service Manual - Lexmark Optra W810 | Service Manual - Page 161
Service Checks Finisher Power Service Check FRU 1 Finisher Set Switch S6 2 Fuse (F1) 3 • Printer/Finisher Connecting Cable • Printer Power Supply Unit (PU1) • Printer Main Engine Board (PWB-A) Action Ensure printer as necessary. If problem persists, replace the following parts in the order given - Lexmark Optra W810 | Service Manual - Page 162
Replace if it fails to turn. If problem persists, replace the finisher main board PWB-A. Finisher Shift Plate Drive Service Check (995) FRU 1 • Shift Plate during POR, replace the finisher main board PWB-A. Finisher Paper Aligning Service Check (996) FRU 1 CD Aligning Home Sensor (PC5) Action - Lexmark Optra W810 | Service Manual - Page 163
Stops • Gears • Belt 3 CD Aligning Motor (M4) 4 Finisher Main Board PWB-A Action Check and replace any damaged parts. Ensure all connectors are plugged in. Replace the motor if it fails to turn during POR. If problem persists, replace the finisher main board PWB-A. Diagnostic Information 2-55 - Lexmark Optra W810 | Service Manual - Page 164
if necessary. Ensure the trays, drive belt and guides are not damaged. Replace if necessary. Ensure all connectors are plugged in. Replace the motor if it does not turn when the printer is turned on and POR is started. If problem persists, replace the finisher main board PWB-A. 2-56 Service Manual - Lexmark Optra W810 | Service Manual - Page 165
4023-001 Finisher Upper Entrance Service Check FRU 1 • Upper Entrance Switching Solenoid (SL1) • Upper Switching Plate • Finisher Main • Check the path of the paper through the upper entrance switching plate. • If problem persists, replace the finisher main board PWB-A. Diagnostic Information 2-57 - Lexmark Optra W810 | Service Manual - Page 166
Service Checks Mailbox Power Service Check FRU 1 • Mailbin Set Switch (Interlock, S1) • Fuse (F1) 2 • Main Printer Power Supply (PU1) • Printer Main Engine Board PWBA • Mailbox Main Board PWB-A Action Ensure printer printer power supply (PU1) connectors. Replace the main printer main printer engine - Lexmark Optra W810 | Service Manual - Page 167
Tests" on page 3-18). • "Mailbox Internal Diagnostic Test" on page 3-26. Mailbox Transport Drive Service Check (935) FRU 1 • Drive Belts • Drive Gears • Emitter Wheel/Sensor • Transport Motor M1 if necessary. If problem persists, replace mailbox main board PWB-A. Diagnostic Information 2-59 - Lexmark Optra W810 | Service Manual - Page 168
4023-001 2-60 Service Manual - Lexmark Optra W810 | Service Manual - Page 169
tests, turn the machine off, and then press Go and Stop as you turn the machine on. Diagnostics Mode To run the printer diagnostic tests, you must put the printer in Diagnostics mode. The controller card must be plugged into the system board (normal state). To enter Diagnostics mode: 1. Turn the - Lexmark Optra W810 | Service Manual - Page 170
INPUT TRAY TESTS Feed Test OUTPUT BIN TESTS Feed Test Feed To All Bins FINISHER TESTS Staple Test BASE SENSOR TEST Engine LCC Finisher Mailbox 3-2 Service Manual - Lexmark Optra W810 | Service Manual - Page 171
4023-001 PRINTER SETUP Quick Disk Test Disk Test/Clean Flash Test Defaults Page Count Perm Page Count View Tray Count Reset Tray Count Serial Number Configuration ID - Lexmark Optra W810 | Service Manual - Page 172
the Utilities menu. - The printer automatically exits the operator panel Quick Test Printing The printer attempts to print the count setting, printer serial number, used to verify that the printer can print on media from each tests menu. For each source, the user has two choices. 1. Enter the - Lexmark Optra W810 | Service Manual - Page 173
4023-001 Printing... Note: represents the input source selected for the print test. One of the following sources displays: Tray 1, Tray 2, Tray 3, Tray 4, Tray 5, or MP Feeder. 5. Press Return or Stop to stop continuous print. 6. Press Return to go back to Diagnostics - Lexmark Optra W810 | Service Manual - Page 174
on solid, and the final results display. If the test fails, the message DRAM Error, displays for approximately 3 seconds and the failure count increases by 1. 3-6 Service Manual - Lexmark Optra W810 | Service Manual - Page 175
4023-001 ROM Memory Test The ROM Memory Test is used to check the validity of the RIP code and fonts. 1. Enter the Diagnostic mode. See "Diagnostics Mode" on page 3-1. 2. Select [HARDWARE TESTS]. 3. Select [ROM Memory Test]. P and F represent the same numbers for DRAM. - The power indicator blinks - Lexmark Optra W810 | Service Manual - Page 176
maximum count is reached the test stops. The power indicator goes on solid and the final results display. 5. Press Return/Stop to exit the test. 3-8 Service Manual - Lexmark Optra W810 | Service Manual - Page 177
4023-001 Serial Wrap Tests This test is used to check the operation of the Serial Port Hardware using a wrap plug. Each signal is tested. 1. Disconnect the serial interface cable and install the wrap plug. 2. Enter the Diagnostic mode. See "Diagnostics Mode" on page 3-1. 3. Select [HARDWARE TESTS]. - Lexmark Optra W810 | Service Manual - Page 178
count is reached the test stops. The power indicator goes on solid and the final results display. 6. Press Return/Stop to exit the test. 3-10 Service Manual - Lexmark Optra W810 | Service Manual - Page 179
4023-001 Duplex Tests Duplex Quick Test The Duplex Quick Test is used to verify that the duplex Top Margin is set correctly. This test prints a duplex version of the Quick Test page that can be used to adjust the Top Margin for the backside of the page. 1. Enter the Diagnostic mode. See "Diagnostics - Lexmark Optra W810 | Service Manual - Page 180
and service engineers use the Feed Test operation within the input tray tests to observe the paper path as media feeds through the printer. Note: The upper front door (used to access the print cartridge) Cancelling... 8. Press Return to go back to Diagnostics mode main menu. 3-12 Service Manual - Lexmark Optra W810 | Service Manual - Page 181
4023-001 Output Bin Tests Output Bin Feed Test The Feed Test operation within the output bin tests menu verifies that media can be fed to a specific output bin. Note: No information is printed on the test pages since the laser isn't engaged during the test. 1. Enter the Diagnostic mode. See " - Lexmark Optra W810 | Service Manual - Page 182
default paper source has unsupported media installed, the printer automatically diverts all output to Bin 1 on either the mailbox or the finisher and no stapling occurs. No warning or message is posted when media is diverted. The staple test cannot be cancelled or terminated when 3-14 Service Manual - Lexmark Optra W810 | Service Manual - Page 183
are working correctly. All sensor tests are contained under the same menu and they are separated into the following groups: • Engine/Printer • LCC/2500-Sheet Optional Paper Drawer • Finisher • Mailbox Each of these categories can be selected as a sub-menu of the BASE SENSOR TEST menu in - Lexmark Optra W810 | Service Manual - Page 184
3-1. 2. Select [BASE SENSOR TEST]. 3. Select [LCC]. - The following message displays: - LCC 0001001 The binary number above contains seven bits. Starting from the leftmost bit, those seven bits correspond to the following sensors: 1. Paper Empty 2 2. Paper Empty 1 3. LCC Take-up 3-16 Service Manual - Lexmark Optra W810 | Service Manual - Page 185
4023-001 4. Paper Standby 5. Registration 6. Lift-up 2 7. Lift-up 1 Note: In the example above, the Paper Standby and the Lift-up 1 sensors are open, and the rest are closed. Finisher Sensor Tests 1. Enter the Diagnostic mode. See "Diagnostics Mode" on page 3-1. 2. Select [BASE SENSOR TEST]. 3. - Lexmark Optra W810 | Service Manual - Page 186
. Starting from the left-most bit, the six bits correspond to the following sensors: 1. Bin 1 Empty 2. Bin 7 Empty 3. Bin 6 Empty 4. Bin 5 Empty 5. Bin 4 Empty 3-18 Service Manual - Lexmark Optra W810 | Service Manual - Page 187
4023-001 The second segment (bottom line) contains fifteen bits. Starting from the left-most bit, the fifteen bits correspond to the following sensors: 1. Bin 3 Empty 2. Bin 2 Empty 3. Bin 3 Full 4. Bin 2 Full 5. Bin 1 Full 6. Bin 10 Empty 7. Bin 9 Empty 8. Bin 8 Empty 9. Bin 9 Full 10. Bin 8 Full - Lexmark Optra W810 | Service Manual - Page 188
DEVICE TESTS]. 3. Select [Disk Test/Clean]. - "Files will be Lost/Go or Stop?" message displays to warn the user that all contents on the disk will be lost. 4. To exit the test immediately and return to the Device Tests menu, Go, Return, or Stop to return to the Device Tests menu. 3-20 Service Manual - Lexmark Optra W810 | Service Manual - Page 189
on solid. 4. Press Go, Return, or Stop to return to the Device Tests menu. Printer Setup Setting the Page Count 1. Enter the Diagnostic mode. See "Diagnostics Mode" on page 3-1. 2. Select [PRINTER SETUP]. 3. Select [Page Count]. - The following message displays: - Page Count =1234567* - The left - Lexmark Optra W810 | Service Manual - Page 190
"Diagnostics Mode" on page 3-1. 2. Select [PRINTER SETUP]. 3. Select [Perm Page Count]. - See "Diagnostics Mode" on page 3-1. 2. Select [PRINTER SETUP]. 3. Select [View Tray Count]. 4. mode. See "Diagnostics Mode" on page 3-1. 2. Select [PRINTER SETUP]. 3. Select [Reset Tray Count]. 4. Select [Tray - Lexmark Optra W810 | Service Manual - Page 191
menu without resetting any tray counts. Setting Configuration ID The configuration ID is used to communicate characteristics of certain areas of the printer that cannot be determined by the hardware sensors. Reset the configuration ID when the engine card is replaced. 1. Enter the Diagnostic mode - Lexmark Optra W810 | Service Manual - Page 192
Printhead Loop Adjustment 1. Enter the Diagnostic mode. See "Diagnostics Mode" on page 3-1. 2. Select [PRINTER SETUP]. 3. Select [Loop Adjustment]. 4. Select [Tray 1], [Tray 2-4], or [Duplex Feeder]. 5. bit 0 masked) 0x00 0x02 0x04 0x06 0x08 0x0A 0x40 0x42 0x44 0x46 0x48 0x4A 3-24 Service Manual - Lexmark Optra W810 | Service Manual - Page 193
- Tray X SAVED Error Log The error log provides a history of printer errors. The log contains the twelve most recent errors. The most recent discarded to make room for the new. All 2xx paper jam messages and 9xx service messages are stored in the error log. Viewing the Error Log 1. Enter the - Lexmark Optra W810 | Service Manual - Page 194
U.S. A4 paper Symbol Set PC-850 1. Enter Diagnostics mode. 2. Select [PRINTER SETUP]. 3. Select [Defaults]. bin mail bin can be disconnected from the printer and checked alone. Five LEDs are provided on OFF the power to the printer, disconnect the storage unit from the printer, and then remove each - Lexmark Optra W810 | Service Manual - Page 195
). This provides power to the storage unit. • Ensure that the storage unit is connected to the printer with the horizontal transport unit cable (28 pins). This provides signal transfer between the printer and the storage unit. Starting Test Mode The starting method varies according to how power is - Lexmark Optra W810 | Service Manual - Page 196
. Test Mode Name LED Display (LED1 from left) Initial Display Check Sensor Input Check Printer Model Setting Check Initial Operation Check Paper Size Input Check Sorting Check Solenoid Check Paper Entrance check returns to the first test mode (initial display check). 3-28 Service Manual - Lexmark Optra W810 | Service Manual - Page 197
the mail bin model is correct, and whether the storage unit and horizontal transport unit are connected to the printer properly. All the LEDs blink if there are no problems. LED 1 2 3 4 5 Sensor & Switch Not used Sorter Set Switch Horizontal Unit Door Sensor Not used Code LED State : 10-Bin - Lexmark Optra W810 | Service Manual - Page 198
: No paper : Paper present : No paper : Storage unit connected properly. : Storage unit not connected properly. : Horizontal unit connected properly. : Horizontal unit not connected properly. 3-30 Service Manual - Lexmark Optra W810 | Service Manual - Page 199
4023-001 Group 2 LED 1 2 3 4 5 Sensor Code LED State Transport Motor Pulse Detecting Switch PC1 Blinks when the Transport Motor (M1) is rotated by hand. Not used Non-Sort Tray PC2 Positioning Sensor (Horizontal Transport Unit) : Entrance of Horizontal Unit is in lower position. (Paper - Lexmark Optra W810 | Service Manual - Page 200
detecting switch and paper empty detecting sensor are located on the same board. A = 32 mm +/-2 mm (distance from the top of the tray rib) 3-32 Service Manual - Lexmark Optra W810 | Service Manual - Page 201
time S2 is pressed, the paper size switches as shown below. When LEDs respond correctly, the paper size setting can be made correctly from the printer.The paper size will return to A4Y at the 9th depression. Depression Paper Size 1 2 3 4 5 1st A4Y 2nd A4T 3rd B5Y 4th B5T 5th Letter - Lexmark Optra W810 | Service Manual - Page 202
that bin. Depression Solenoid 1 2 3 4 5 1st 1st bin ON 2nd 2nd bin ON 3rd 3rd bin ON 4th 4th bin ON 5th 5th bin ON 3-34 Service Manual - Lexmark Optra W810 | Service Manual - Page 203
4023-001 Depression Solenoid 1 2 3 4 5 6th 6th bin ON 7th 7th bin ON 8th 8th bin ON 9th 9th bin ON 10th all bins OFF The above sequence repeats at the 11th and subsequent depressions. If S1 is pressed during check, this mode resets (that is, all solenoids turn OFF). Paper Entrance - Lexmark Optra W810 | Service Manual - Page 204
4023-001 3-36 Service Manual - Lexmark Optra W810 | Service Manual - Page 205
service the printer: • Be sure to unplug the printer from the outlet before attempting to service the printer. • To reassemble the printer while after the printer stops running. Always unplug connectors by holding the connector housing. • Be sure to use the fuse listed in the parts catalog. • - Lexmark Optra W810 | Service Manual - Page 206
transport unit is firmly supported or removed. Failure to cartridge/PC when you remove it from the printer. • Use care not to contaminate the surface of the PC drum with oil- base solvent, fingerprints, and other foreign matter. • Do not scratch the surface of the PC drum. 4-2 Service Manual - Lexmark Optra W810 | Service Manual - Page 207
4023-001 Parts Not To Be Touched Any part where the mounting screws are painted red, such as the printhead, must not be removed, disassembled or adjusted. Repair Information 4-3 - Lexmark Optra W810 | Service Manual - Page 208
direction is not suitable, adjust the gap by following this procedure: Visual Adjustment 1. Turn the printer off. 2. Press Select and Return as you turn the machine on. 3. Select REGISTRATION Note: Tray 2 through 5 menu settings appear only if the corresponding tray is installed. 4-4 Service Manual - Lexmark Optra W810 | Service Manual - Page 209
cover safety switch (S2). 1. Remove the outer cover, and the cartridge hopper assembly. 2. After loosening the right cover interlock switch (S2) where the switch turns on. Finisher Punch Hole Position Check/Adjustment 1. Set the printer into the hole punch mode and make a print in the 1→1 setting. - Lexmark Optra W810 | Service Manual - Page 210
4023-001 Solenoids and Sensors Adjustment 4-6 Service Manual - Lexmark Optra W810 | Service Manual - Page 211
4023-001 Upper Entrance Switching Solenoid (SL1) 1. Loosen the two screws. 2. Move SL1 left and right so that dimension A measures 4 ±1 mm. 3. Secure two screws. Repair Information 4-7 - Lexmark Optra W810 | Service Manual - Page 212
-7B 4. Turn VR counterclockwise until the voltage reads 4.3V or more. 5. Remove the sheet of paper and check that the voltage is 0.8V or less. 4-8 Service Manual - Lexmark Optra W810 | Service Manual - Page 213
4023-001 Mailbox Check the 1st Bin Switching Solenoid Stroke 1. Remove the storage unit front cover. 2. Check the stroke of the 1st bin switching solenoid as shown. Check the Timing Belts Tension 1. Remove the storage unit rear cover. 2. Check the tension of each timing belt. Ensure any belt sag is - Lexmark Optra W810 | Service Manual - Page 214
VR clockwise slowly until LED1 starts to illuminate. Record this position as position B. If LED1 remains lit, record the fully clockwise position as position B. 4-10 Service Manual - Lexmark Optra W810 | Service Manual - Page 215
Group 4, LED4 Group 4, LED5 (d) VR VR1 VR2 VR3 VR4 VR5 VR6 VR7 VR8 VR9 VR10 1. Rotate VR to the full-clockwise position and turn the printer ON. 2. Start test mode and set the sensor input mode. See "Sensor Input Check ()" on page 3-30. Repair Information 4-11 - Lexmark Optra W810 | Service Manual - Page 216
Counter When the hole punch box has been emptied, the hole punch counter must be reset. Perform the following to reset the counter: 1. Turn the printer off. 2. Press Select and Return as you turn the machine on. 3. Select MAINT COUNTER from the Configuration Menu Group. 4. Scroll to Reset Hole Punch - Lexmark Optra W810 | Service Manual - Page 217
Resetting Fuser Count Resetting Transfer Counter When the transfer roll/transfer mmkit is installed, the transfer page counter must be reset. 1. Turn the printer off. 2. Press Select and Return as you turn the machine on. 3. Select MAINT COUNTER from the Configuration Menu Group. 4. Scroll to Reset - Lexmark Optra W810 | Service Manual - Page 218
001 Printer Removal Procedures Pre-disassembly 1. Remove the 1st cassette (1). 2. Remove the 2nd cassette (2). 3. Remove the 3rd cassette (3). 4. Remove the toner cartridge (4). 5. Raise the right cover release lever (7) and open the right cover (5). 6. Remove the imaging cartridge (6). 4-14 Service - Lexmark Optra W810 | Service Manual - Page 219
Note: When reinstalling the top and front cover, securely insert the projections (3,4) of the covers into the appropriate cutouts of the printer frame. 4. Remove the left cover (1). (4 screws) 5. Remove the harness cover (2). (1 screw) 6. Remove the rear cover (3). (6 screws) Repair Information 4-15 - Lexmark Optra W810 | Service Manual - Page 220
1) Paper Take-Up Rolls Removal 1. Remove the cassette from the upper drawer. 2. Unlock the paper take-up roll (1) and slide it off its shaft. 4-16 Service Manual - Lexmark Optra W810 | Service Manual - Page 221
4023-001 Note: When installing the roll, ensure it securely locks into place as illustrated. 250-Sheet Cassette (Tray 1) Paper Take-Up Rolls Cleaning Clean the surface of the paper take-up rolls with a soft cloth dampened with alcohol. Repair Information 4-17 - Lexmark Optra W810 | Service Manual - Page 222
dampened with alcohol. 500-Sheet Cassette (Tray 2 and 3) Paper Lifting Springs Replacement Note: The replacement springs are housed on the bottom of the cassette. 4-18 Service Manual - Lexmark Optra W810 | Service Manual - Page 223
4023-001 1. Remove the cassette. 2. Remove the two edge guide assemblies (1). (2 screws each) 3. Replace the springs (1). Note: When installing the springs, make sure both ends of the spring are properly secured as illustrated. Repair Information 4-19 - Lexmark Optra W810 | Service Manual - Page 224
-I assembly (3). (1 screw, 1 connector) 5. Remove the paper size detecting lever (1) and the left PWB-S2 (2). 6. Remove the paper size detecting lever (1) and the right PWBS2 (2). 4-20 Service Manual - Lexmark Optra W810 | Service Manual - Page 225
4023-001 Image Transfer Roller Removal 1. Raise the right cover release lever and open the right cover. 2. Raise the pre-image transfer guide plate (1). 3. Remove the image transfer roller (2). Repair Information 4-21 - Lexmark Optra W810 | Service Manual - Page 226
4023-001 Image Cartridge/PC (I/C) Thermistor (TH2) Removal 1. Remove the image transfer roller. (See "Image Transfer Roller Removal" on page 4-21.) 2. Remove the I/C image transfer unit (1) and unplug the connector before attempting to remove the image transfer unit (1). 4-22 Service Manual - Lexmark Optra W810 | Service Manual - Page 227
4023-001 Synchronizing Roller Sensor (PC2) Removal 1. Remove the image transfer unit (1). (See "Image Transfer Unit Removal" on page 4-22.) 2. From the back side of the image transfer unit (1), remove the synchronizing roller sensor (PC2) (2). (2 screws) Repair Information 4-23 - Lexmark Optra W810 | Service Manual - Page 228
4023-001 Pre-transfer Guide Plate Register Plate (PWB-R2) Removal 1. Remove the image transfer roller. (See "Image Transfer Unit Removal" on page 4-22.) 2. Turn the imaging transfer unit over and remove PWB-R2. (2 screws) 4-24 Service Manual - Lexmark Optra W810 | Service Manual - Page 229
4023-001 Synchronizing Roller Removal 1. Remove the image transfer unit. (See "Image Transfer Unit Removal" on page 4-22.) 2. Remove the paper dust remover (1). 3. Remove two E-ring and transport clutch (2). 4. Remove the synchronizing roller (3). (3 E-rings, 2 springs, 4 bushings, 2 gears) Repair - Lexmark Optra W810 | Service Manual - Page 230
4023-001 Cooling Fan Motor (M3) and I/C Filter Removal 1. Remove the image transfer unit. (See "Image Transfer Unit Removal" on page 4-22.) 2. Remove the filter (1). 3. Remove the filter fixing plate (2). (2 screws) 4. Remove the cooling fan motor M3 (1). (1 connector) 4-26 Service Manual - Lexmark Optra W810 | Service Manual - Page 231
4023-001 Fusing Unit Removal 1. Raise the right cover release lever and open the right cover. 2. Loosen 2 screws and remove the fusing unit (1). Paper Exit Sensor (PC3) and Actuator Removal 1. Remove the fusing unit. (See "Fusing Unit Removal" on page 4-27.) 2. Open the fusing unit cover (1). 3. - Lexmark Optra W810 | Service Manual - Page 232
heater lamp cover (3). (2 screws) Note: The spring for opening and closing the fusing unit cover is removed when the heater lamp cover is removed. 4-28 Service Manual - Lexmark Optra W810 | Service Manual - Page 233
4023-001 Heater Lamp (H1) Removal 1. Remove the heater lamp cover. (See "Heater Lamp Cover" on page 4-28.) 2. Remove the heater lamp holder(front) (1). (1 screw) 3. Remove the earth (2). (1 screw) 4. Remove the gear assembly (3). (1 spring) 5. Remove the heater lamp cover(rear) (4). (2 screws) 6. - Lexmark Optra W810 | Service Manual - Page 234
4023-001 Fusing Roller Thermostat (TS1) Removal 1. Remove the upper fusing roller. 2. Remove the fusing roller thermostat TS1 (1). (2 screws) 4-30 Service Manual - Lexmark Optra W810 | Service Manual - Page 235
) Removal 1. Remove the top cover. (2 screws) Note: When reinstalling the top cover, securely insert the projections of the cover into the appropriate cutouts of the printer frame. 2. Remove the paper exit full sensor PC12 (1). (1 screw, 1 connector) Repair Information 4-31 - Lexmark Optra W810 | Service Manual - Page 236
the top cover, securely insert the projections of the top cover into the appropriate cutouts of the printer frame. 2. Raise the right cover release lever and open the right cover. 3. Remove the imaging cartridge. 4. Remove the eraser duct assembly (1). (3 screws, 1 connector) 4-32 Service Manual - Lexmark Optra W810 | Service Manual - Page 237
4023-001 Erase Lamp (LA1) Removal 1. Remove the eraser duct assembly. (See "Eraser Duct Assembly Removal" on page 4-32.) 2. Release three projections and remove the erase lamp LA1 (1). Repair Information 4-33 - Lexmark Optra W810 | Service Manual - Page 238
4023-001 Fuser Frame Resistor Board (PWB-R1) Removal 1. Remove the eraser duct assembly. (See "Eraser Duct Assembly Removal" on page 4-32.) 2. Remove the cover (1). (1 screw) 3. Remove PWB-R1 (2). (2 screws) 4-34 Service Manual - Lexmark Optra W810 | Service Manual - Page 239
4023-001 1st Cassette Paper Empty Sensor (PC4) Removal 1. Remove the eraser duct assembly. (See "Eraser Duct Assembly Removal" on page 4-32.) 2. Remove the 1st cassette paper empty sensor assembly (1). (1 screw, 1 connector) 3. Remove the 1st cassette paper empty sensor PC4 (2). Repair Information - Lexmark Optra W810 | Service Manual - Page 240
4023-001 Image Cartridge/PC (I/C) Cooling Fan Motor (M9) Removal 1. Remove the eraser duct assembly. (See "Eraser Duct Assembly Removal" on page 4-32.) 2. Remove the I/C cooling fan motor M9 (1). (2 screws, 1 connector) 4-36 Service Manual - Lexmark Optra W810 | Service Manual - Page 241
4023-001 High Voltage Unit (HV1) Removal 1. Remove the I/C Cooling Fan Motor (M9). (See "Image Cartridge/PC (I/C) Cooling Fan Motor (M9) Removal" on page 4-36.) 2. Remove the high voltage unit cover (1). (2 screws, 1 connector) 3. Remove the high voltage unit HV1 (2). (2 screws, 5 connectors) Repair - Lexmark Optra W810 | Service Manual - Page 242
top cover. (2 screws) Note: When reinstalling the top cover, securely insert the projections of the top cover into the appropriate cutouts of the printer frame. 2. Remove the top cover of the main board reinforcement box cover (1). (10 screws) 3. Remove the top cover of the main board reinforcement - Lexmark Optra W810 | Service Manual - Page 243
4023-001 4. Remove PWB-A (1). (4 screws) 5. Adjust image registration if necessary. See "Image Registration Adjustment" on page 4-4. Repair Information 4-39 - Lexmark Optra W810 | Service Manual - Page 244
" on page 4-38.) 2. Remove the toner cartridge. 3. Remove the rear cover. (6 screws) Note: When reinstalling the rear cover, securely insert the projections of the rear cover into the appropriate cutouts of the printer frame. 4. Remove the left reinforcement plate (1). (6 screws) 4-40 Service Manual - Lexmark Optra W810 | Service Manual - Page 245
4023-001 5. Disconnect the harness (3 cord clamps) and remove the handle (1). (5 screws) Repair Information 4-41 - Lexmark Optra W810 | Service Manual - Page 246
4023-001 6. Remove the printhead unit assembly (1). (4 screws) 4-42 Service Manual - Lexmark Optra W810 | Service Manual - Page 247
. 2. Remove the front cover. (2 screws) Note: When reinstalling the front cover, securely insert the projections of the front cover into the appropriate cutouts of the printer frame. 3. Remove the side switch S3 (1). (1 screw, 4 connectors) Repair Information 4-43 - Lexmark Optra W810 | Service Manual - Page 248
4023-001 Power Supply Unit (PU1) Removal 1. Remove the toner cartridge. 2. Remove the rear cover. (6 screws) 3. Remove the left cover. (4 screws) 4. Remove the left reinforcement plate. (6 screws) 5. Remove the power supply base (1). (3 screws, 5 connectors) 4-44 Service Manual - Lexmark Optra W810 | Service Manual - Page 249
4023-001 6. Remove PU1 (1). (6 screws) CPM (Power Supply Safety) Switch and PWB-L Removal 1. Remove the toner cartridge. 2. Remove the rear cover. (6 screws) 3. Remove PWB-L assembly (1). (1 screw) 4. Remove PWB-L (2). (1 screw, 1 connector) Repair Information 4-45 - Lexmark Optra W810 | Service Manual - Page 250
4023-001 Power Unit Cooling Fan Motor (M4) Removal 1. Remove the main board (PWB-A). See "Printer Main Engine Board (PWB-A) Removal" on page 4-38.) 2. Remove the power unit cooling fan motor M4 (1). (2 screws, 1 connector) 4-46 Service Manual - Lexmark Optra W810 | Service Manual - Page 251
4023-001 Ozone Fan Motor (M8) and Ozone Filter Removal 1. Remove the toner cartridge. 2. Remove the rear cover. (6 screws) 3. Remove the ozone filter assembly (4). (1 screw, 1 connector) 4. Remove the ozone filter (1). 5. Remove the ozone fan motor cover (2). (2 screws) 6. Remove the - Lexmark Optra W810 | Service Manual - Page 252
4023-001 1st Paper Cassette (Tray 1) Paper Size Detecting Board Removal 1. Remove the toner cartridge. 2. Remove the rear cover. (6 screws) 3. Remove the PWB-S1 assembly (1). (2 screws, 1 connector) 4. Remove the paper size detecting lever (2) and PWB-S1(3). 4-48 Service Manual - Lexmark Optra W810 | Service Manual - Page 253
4023-001 Bottle Cover Sensor (PC10) Removal 1. Remove the toner cartridge. 2. Remove the rear cover. (6 screws) 3. Remove the bottle cover sensor assembly (1). (1 screw, 1 connector) 4. Remove the bottle cover sensor (2) (PC10). Repair Information 4-49 - Lexmark Optra W810 | Service Manual - Page 254
4023-001 Agitating Motor (M10) Removal 1. Remove the toner cartridge. 2. Remove the rear cover. (6 screws) 3. Remove the agitating motor assembly (1). (2 screws, 2 connectors) 4. Remove the agitating motor (M10) (2). (2 screws) 4-50 Service Manual - Lexmark Optra W810 | Service Manual - Page 255
4023-001 Main Hopper Motor (M6) and Sub Hopper Motor (M7) Removal 1. Remove the toner cartridge. 2. Remove the rear cover. (6 screws) 3. Compress the ends of both shafts and remove two gears. 4. Remove the hopper motor assembly (1). (2 screws) 5. Remove the helical gear - Lexmark Optra W810 | Service Manual - Page 256
4023-001 Transport Motor (M2) Removal 1. Remove the toner cartridge. 2. Remove the rear cover. (6 screws) 3. Remove the transport motor M2 (1). (4 screws, 1connector) 4-52 Service Manual - Lexmark Optra W810 | Service Manual - Page 257
4023-001 Image Cartridge/PC (I/C) Drive Motor (M1) Removal 1. Remove the toner cartridge. 2. Remove the rear cover. (6 screws) 3. Remove the right cartridge hopper cover. (1 screw) 4. Remove the cartridge hopper assembly. (4 screws, 2 connectors) 5. Remove the cartridge hopper housing assembly. (4 - Lexmark Optra W810 | Service Manual - Page 258
rear cover. (6 screws) 3. Remove the right cartridge hopper cover. (1 screw) 4. Remove the cartridge hopper assembly. (4 screws, 2 connectors) 5. Remove the cartridge hopper housing assembly. (4 screws) 6. Remove the right door interlock switch S2 (1). (2 screws, 2 connectors) 4-54 Service Manual - Lexmark Optra W810 | Service Manual - Page 259
Remove the rear cover. (6 screws) 3. Remove the right cartridge hopper cover. (1 screw) 4. Remove the cartridge hopper assembly. (4 screws, 2 connectors) 5. Remove the cartridge hopper housing assembly. (4 screws) 6. Remove the toner detecting read switch S4 (1). (2 screws) Repair Information 4-55 - Lexmark Optra W810 | Service Manual - Page 260
4023-001 This page is intentionally blank. 4-56 Service Manual - Lexmark Optra W810 | Service Manual - Page 261
Near Empty Sensor (PC5) Removal 1. Remove the toner cartridge. 2. Remove the rear cover. (6 screws) 3. Remove the right cartridge hopper cover. (1 screw) 4. Remove the cartridge hopper assembly. (4 screws, 2 connectors) 5. Remove the cartridge hopper housing assembly. (4 screws) 6. Remove the 1st - Lexmark Optra W810 | Service Manual - Page 262
. 2. Remove the rear cover. (6 screws) 3. Remove the right cartridge hopper cover. (1 screw) 4. Remove the cartridge hopper assembly. (4 screws, 2 connectors) 5. Remove the cartridge hopper housing assembly. (4 screws) 6. Remove the 1st cassette set sensor PC6 (1). (1 connector) 4-58 Service Manual - Lexmark Optra W810 | Service Manual - Page 263
Take-Up Solenoid (SL1) Removal 1. Remove the toner cartridge. 2. Remove the rear cover. (6 screws) 3. Remove the right cartridge hopper cover. (1 screw) 4. Remove the cartridge hopper assembly. (4 screws, 2 connectors) 5. Remove the cartridge hopper housing assembly. (4 screws) 6. Remove the 1st - Lexmark Optra W810 | Service Manual - Page 264
the cartridge hopper housing assembly. (4 screws) 6. Remove the 2nd cassette main board cover (1). (1 screw) 7. Remove the 2nd cassette unit (2). (4 screws, 4 fix-plates, 1 connector) Note: Place the printer body so that the left side is on the bottom when the 2nd cassette is removed. 4-60 Service - Lexmark Optra W810 | Service Manual - Page 265
4023-001 8. Remove the PWB-H assembly (1). (1 screw, 1 connector) 9. Remove the PWB-H (2). (1 screw) Repair Information 4-61 - Lexmark Optra W810 | Service Manual - Page 266
cover. (1 screw) 4. Remove the cartridge hopper assembly. (4 screws, 2 connectors) 5. Remove the cartridge hopper housing assembly. (4 screws) 6. Push and hold right projection and remove the 2nd cassette board cover (1). (1 screw) 7. Remove PWB-A2 (2). (2 screws, 2 connectors) 4-62 Service Manual - Lexmark Optra W810 | Service Manual - Page 267
4023-001 500-Sheet Cassette (Tray 2 and 3) Paper Take-Up Roller Removal 1. Remove the 2nd cassette unit. (See "Double Feed Detection Sensor Board (PWB-H) Removal" on page 4-60.) 2. Remove the 2nd cassette paper take-up roller (1). Repair Information 4-63 - Lexmark Optra W810 | Service Manual - Page 268
3 projections and remove the harness cover (1). 3. Remove the 2nd cassette paper empty sensor cover (2). (1 screw, 1 connector) 4. Remove the 2nd cassette paper empty sensor PC22 (3). 4-64 Service Manual - Lexmark Optra W810 | Service Manual - Page 269
4023-001 500-Sheet Cassette (Tray 2 and 3) Paper Near Empty Sensor (PC25) Removal 1. Remove the 2nd cassette unit. (See "Double Feed Detection Sensor Board (PWB-H) Removal" on page 4-60.) 2. Release 3 projections and remove the harness cover. (See "500-Sheet Cassette (Tray 2 and 3) Paper Empty - Lexmark Optra W810 | Service Manual - Page 270
4023-001 500-Sheet Cassette (Tray 2 and 3) Right Door Detecting Sensor (PC23) Removal 1. Remove the 2nd cassette unit. (See "Double Feed Detection Sensor Board (PWB-H) Removal" on page 4-60.) 2. Remove the 2nd cassette right door detecting sensor PC23 (1). (1 connector) 4-66 Service Manual - Lexmark Optra W810 | Service Manual - Page 271
4023-001 500-Sheet Cassette (Tray 2 and 3) Paper Take-Up Solenoid (SL2) Removal 1. Remove the 2nd cassette unit. (See "Double Feed Detection Sensor Board (PWB-H) Removal" on page 4-60.) 2. Unhook one side of the spring (1). 3. Remove the 2nd cassette paper take-up solenoid (2). (1 screw) 4. Remove - Lexmark Optra W810 | Service Manual - Page 272
4023-001 Duplex Unit Removal Procedures Duplex Unit Removal 1. Remove the wiring cover (1). (1 screw) 2. Unplug the 2 connectors. 3. Remove the duplex unit (1). (2 screws) 4-68 Service Manual - Lexmark Optra W810 | Service Manual - Page 273
4023-001 Duplex Unit Cleaning Wipe the surfaces of duplex unit transport roller 1 and 2 and duplex unit transport roll 1 and 2 clean with a soft cloth dampened with alcohol. Repair Information 4-69 - Lexmark Optra W810 | Service Manual - Page 274
4023-001 Paper Deck 2500-Sheet Tray 4 (LCC) Removal Procedures Exterior Parts Removal Left Cover (1) Removal Remove 2 screws Front Cover (2) Removal Slide out the LCC removal. Remove 2 screws. Maintenance Panel (5) Removal Remove 1 screw. Rear Cover (6) Removal. Remove 4 screws. 4-70 Service Manual - Lexmark Optra W810 | Service Manual - Page 275
4023-001 Paper Take-Up Unit Removal 1. Remove the LCC (1). (4 screws) 2. Unplug 3 connectors and remove the harness from 5 cord clamps. Repair Information 4-71 - Lexmark Optra W810 | Service Manual - Page 276
4023-001 3. Remove right cover (1). (2 screws) 4. Open the side panel. 5. Remove paper take-up unit (1). (2 screws) 4-72 Service Manual - Lexmark Optra W810 | Service Manual - Page 277
4023-001 Paper Take-Up Rolls Removal 1. Remove the paper take-up unit. (See "Paper Take-Up Unit Removal" on page 4-71.) 2. Unplug lift-up sensor 1 and take-up clutch 1 connectors of the right paper take-up roll assembly. 3. Unhook 2 springs. Repair Information 4-73 - Lexmark Optra W810 | Service Manual - Page 278
4023-001 4. Remove 1 screw and slide timing belt toward the clutch side. Remove the right paper take-up roll assembly (1). Note: When mounting the right paper take-up roll assembly, fit the ends of the assembly into position as shown. 4-74 Service Manual - Lexmark Optra W810 | Service Manual - Page 279
4023-001 5. Unplug lift-up sensor 2 and take-up clutch 2 connectors of the left paper take-up roll assembly. 6. Unhook 2 springs. Repair Information 4-75 - Lexmark Optra W810 | Service Manual - Page 280
4023-001 7. Remove left paper take-up roll assembly (1). (1 screw) Note: When mounting the left paper take-up roll assembly, fit the ends of the assembly into position as shown. 4-76 Service Manual - Lexmark Optra W810 | Service Manual - Page 281
4023-001 Note: When mounting the paper take-up roll assemblies, fit the take-up clutch into position as shown. 8. Take the shaft (1) and paper take-up roll 1 (2) apart. (1 C-clip) Repair Information 4-77 - Lexmark Optra W810 | Service Manual - Page 282
4023-001 Note: When mounting paper take-up roll 1, face the C-clip as shown. 9. Remove paper take-up roll 2 (1). (2 C-clips) 4-78 Service Manual - Lexmark Optra W810 | Service Manual - Page 283
4023-001 Feed Roll, Separator Roll and Torque Limiter Assembly Removal 1. Open the side cover. 2. Remove the separator roll and torque limiter assembly (1). (1 C- clip) 3. Remove the feed roll (1). (1 C-clip) Repair Information 4-79 - Lexmark Optra W810 | Service Manual - Page 284
Roll and Separator Roll Cleaning 1. Open the side panel. 2. Wipe the surface of the feed/separator roll clean with a soft cloth dampened with alcohol. 4-80 Service Manual - Lexmark Optra W810 | Service Manual - Page 285
4023-001 Vertical Transport Roller/Rolls Cleaning 1. Remove the paper take-up unit. 2. Wipe the surface of the vertical transport roller/rolls clean with a soft cloth dampened with alcohol. Roll with a Torque Limiter Cleaning 1. Slide out the LCC. 2. Wipe the surface of the roll with a torque - Lexmark Optra W810 | Service Manual - Page 286
clearing cover. 2. Remove 2 screws. Front Cover (5) Removal 1. Open the misfeed clearing cover. 2. Remove the upper right cover. 3. Remove 5 screws. Rear Cover (6) Removal Remove 5 screws. 4-82 Service Manual - Lexmark Optra W810 | Service Manual - Page 287
4023-001 Repair Information 4-83 - Lexmark Optra W810 | Service Manual - Page 288
4023-001 Punch Unit Removal 1. Remove punch unit (1). (4 screws) 4-84 Service Manual - Lexmark Optra W810 | Service Manual - Page 289
4023-001 Stapler Unit Disassembly 1. Remove handle (1) and cover (2). (2 screws) 2. Remove plate (3). (2 screws) 3. Remove guide (4). (1 screw) Repair Information 4-85 - Lexmark Optra W810 | Service Manual - Page 290
4023-001 Rear Cable Removal 1. Remove PWB-A (1). (6 screws) 2. Remove the elevator motor (M9) assembly (1). (6 screws, 2 Cclips) Note: During the removal procedure, support the elevator tray to prevent it from falling. 4-86 Service Manual - Lexmark Optra W810 | Service Manual - Page 291
4023-001 3. Pull out the stapling unit (1). 4. Remove the stapling unit base (2). (4 screws) 5. Unhook the cable (1) from the spring (2). 6. Remove the ball (3) from the cable pulley. 7. Unhook the cable (4) from the hook. Repair Information 4-87 - Lexmark Optra W810 | Service Manual - Page 292
4023-001 Front Cable Removal 1. Unhook the cable (1) from the spring (2). 2. Remove the ball (3) from the cable pulley. 3. Unhook the cable from the hook. 4-88 Service Manual - Lexmark Optra W810 | Service Manual - Page 293
4023-001 Front Cable Installation Note: The same procedure applies to the rear cable, except the cable winding direction which is opposite. 1. Hook the cable (1) on the hook. 2. Wind the cable (1) around the pulley. 3. Wind the cable counterclockwise and load the ball (2) into the cable pulley. 4. - Lexmark Optra W810 | Service Manual - Page 294
4023-001 5. Wind the rest of the cable counterclockwise. 6. With the elevator tray in the uppermost position, wind the cable about 1 turn. 7. Hook the cable (1) to the pulley. 8. Hook the cable (2) to the spring. 9. Pass the cable through the spring and secure it to the hook. 4-90 Service Manual - Lexmark Optra W810 | Service Manual - Page 295
4023-001 Mailbox Removal Procedures Storage Unit Cover Removals Note: Removing the rear cover lets you access the main board and transport motor. Removing the front cover lets you access each solenoid. Rear Cover (1) Removal Remove 6 screws. Front Cover (2) Removal Remove 6 screws. Top Cover (3) - Lexmark Optra W810 | Service Manual - Page 296
4023-001 Horizontal Transport Unit Cover Removal Warning: Before removing the finisher or mailbox, ensure that the horizontal transport unit is firmly supported or removed. Failure to adhere will result in damage to the finisher or mailbox mounting brackets. Remove rear cover (1). (3 screws) 4-92 - Lexmark Optra W810 | Service Manual - Page 297
4023-001 5. Locations Printer with Options Locations 5-1 - Lexmark Optra W810 | Service Manual - Page 298
Printer Parts 1 Printhead Unit (PH) 12 Synchronizing Roller Sensor (PC2) 2 Imaging Cartridge (I/C) 13 Double Feed Detecting Sensor Board (PWB-H) 3 PC SL21) 7 Lower Fusing Roller 18 1st Cassette Paper Take-up Roller 8 PC Drum 19 1st Cassette Paper Take-up Solenoid (SL1) 9 Image Transfer - Lexmark Optra W810 | Service Manual - Page 299
4023-001 Gear/Roller Assignment Motors Locations 5-3 - Lexmark Optra W810 | Service Manual - Page 300
4023-001 Electrical Components 5-4 Service Manual - Lexmark Optra W810 | Service Manual - Page 301
PU1 Power Supply Unit PWB-A Printer Main Engine Board H1 Fusing Roller Board M6 Main Hopper Motor PWB-R2 Pre-Transfer Guide Plate Resistor Board M7 Sub Hopper Motor PWB-R3 Cassette Paper Near S5 Empty Sensor Right Door Switch Toner Detection Plate Read Switch 1st Cassette Paper width - Lexmark Optra W810 | Service Manual - Page 302
4023-001 Electrical Components (cont.) 5-6 Service Manual - Lexmark Optra W810 | Service Manual - Page 303
paper ejection from the printer. Active: "L" toner detection plate. 1st Cassette Paper Size Detect Switch Fusing Roller Thermistor I/C Thermistor Detects the paper width of the 1st paper cassette. Detects the temperature of the upper fusing roller. Detects the temperature of the imaging cartridge - Lexmark Optra W810 | Service Manual - Page 304
4023-001 Printer Main Engine Board PWB-A F1 Fuse (3A, 125V) F2 Fuse (3A, 125V) VR1 Factory setting (do not touch) 5-8 Service Manual - Lexmark Optra W810 | Service Manual - Page 305
4023-001 RIP Controller Card J1 Memory DIMM J3 Memory DIMM J4 Memory DIMM J10 Parallel Port J13 Code DIMM J15 Riser Card U27 Hard Disk Locations 5-9 - Lexmark Optra W810 | Service Manual - Page 306
4023-001 High Voltage Board (HV1) Factory settings, do not touch. Power Unit (PU1) F1 Fuse (10A, 125V) F2 Fuse (15A, 250V) All other Factory settings (do not touch) 5-10 Service Manual - Lexmark Optra W810 | Service Manual - Page 307
4023-001 Network Interface Card (NIC) Default setting of jumper posts. Locations 5-11 - Lexmark Optra W810 | Service Manual - Page 308
4023-001 Paper Cassettes Fixed Paper Size Cassette (Tray 1 only) Universal Cassette (Tray 2,3 and 500-Sheet Option) 5-12 Service Manual - Lexmark Optra W810 | Service Manual - Page 309
4023-001 Cross-Sectional View Fixed Paper Size Cassette (Tray 1 only) Universal Cassette (Tray 2,3 and 500-Sheet Option) Locations 5-13 - Lexmark Optra W810 | Service Manual - Page 310
Solenoid Cassette Set Switch Symbol S2 S3 S4 S5 Name Side Cover Set Sensor Take-Up Sensor Paper Empty Sensor Paper Near Empty Sensor 5-14 Service Manual - Lexmark Optra W810 | Service Manual - Page 311
4023-001 Duplex Unit Parts Identification Duplex Cross-Sectional View Locations 5-15 - Lexmark Optra W810 | Service Manual - Page 312
4023-001 Duplex Drive System 5-16 Service Manual - Lexmark Optra W810 | Service Manual - Page 313
4023-001 Duplex Electrical Components Symbol PWB-A M1 M2 S2 PL1 Name Duplex Main Board Switchback Motor Duplex Unit Transport Motor Duplex Unit Door Set Sensor Duplex Unit Transport Sensor (in PWB-A) Locations 5-17 - Lexmark Optra W810 | Service Manual - Page 314
4023-001 Paper Deck Parts Identification 1 Lift 2 5 Separator Roll 2 Front Cover 6 Side Cover 3 Lift 1 7 Vertical Transport Rolls 4 Feed Roll 5-18 Service Manual - Lexmark Optra W810 | Service Manual - Page 315
4023-001 Paper Deck Cross-Sectional View 1 Lift 2 5 Vertical Transport Roller 2 Paper Take-Up Roll 2 6 Vertical Transport Roll 3 Lift 1 7 Feed Roll 4 Paper Take-Up Roll 1 8 Separator Roll Locations 5-19 - Lexmark Optra W810 | Service Manual - Page 316
4023-001 Paper Deck Drive System 5-20 Service Manual - Lexmark Optra W810 | Service Manual - Page 317
4023-001 Paper Deck Electrical Components Symbol BCL EMOT FRONT HMOT LS1 LS2 P1CL P2CL PPS0 Name Separator Clutch LCC Lift-Up Motor LCC Set Sensor LCC Transport Motor Lift-Up Sensor 1 Lift-Up Sensor 2 Take-Up Clutch 1 Take-Up Clutch 2 LCC Take-Up Sensor Symbol PPS1 PPS2 PWB-A RCL RS1 RS2 RSEN S1 - Lexmark Optra W810 | Service Manual - Page 318
4023-001 Finisher Parts Identification 1 1st Tray 6 Rear Cover 2 Upper Right Cover 7 Finisher Tray Cover 3 Misfeed Clearing Cover 8 Upper Rear Cover 4 Front Cover 9 Staple Door 5 Elevator Tray 5-22 Service Manual - Lexmark Optra W810 | Service Manual - Page 319
4023-001 Finisher Cross-Sectional View 1 1st Tray Exit Roller 9 Paper Sensor PC1 2 1st Tray Exit Roll 10 Horizontal Transport Rolls 3 1st Tray Exit Sensor PC1 11 Horizontal Transport Rollers 4 Upper Entrance Switching Plate 12 Lower Entrance Switching Plate 5 Transport Roll 13 Finisher Tray - Lexmark Optra W810 | Service Manual - Page 320
4023-001 Finisher Drive System 5-24 Service Manual - Lexmark Optra W810 | Service Manual - Page 321
4023-001 1 Paper Holding Tray Motor M10 2 Shift Motor M5 3 Paddle Motor M6 4 Paper Curl Taming Motor M7 5 CD Aligning Motor M4 6 Finisher Tray Motor M8 7 Elevator Motor M9 Locations 5-25 - Lexmark Optra W810 | Service Manual - Page 322
4023-001 Finisher Electrical Components 5-26 Service Manual - Lexmark Optra W810 | Service Manual - Page 323
4023-001 Symbol Name Symbol Name M1 Transport Motor M2 Upper Exit Motor M4 CD Aligning Motor M5 Shift Motor M6 Paddle Motor PC9 PC10 PC11 PC12 PWB-A Paper Holding Tray Home Position Sensor Paper Holding Tray Retract Position Sensor Elevator Lower Limit Sensor Elevator Tray Retract - Lexmark Optra W810 | Service Manual - Page 324
4023-001 Finisher Main Board PWB-A 5-28 Service Manual - Lexmark Optra W810 | Service Manual - Page 325
4023-001 Mailbox External View (Front: When Connected To Printer) External View (Rear: When Connected To Printer) Locations 5-29 - Lexmark Optra W810 | Service Manual - Page 326
4023-001 Mailbox External View (Each Section) Mailbox Horizontal Transport Unit: Cross-Sectional View 5-30 Service Manual - Lexmark Optra W810 | Service Manual - Page 327
4023-001 Mailbox Horizontal Transport Unit: Electrical Components Symbol Name PC1 PC2 PC3 PC4 PWB-A PWB-B Solenoid Horizontal Unit Paper Sensor Non-Sort Tray Positioning Sensor Sort Bin Positioning Sensor Horizontal Unit Door Sensor Non-Sort Tray Paper Empty Sensor (PQ) Non-Sort Tray Paper Empty - Lexmark Optra W810 | Service Manual - Page 328
Deflector 4 Vertical Transport Roller 5 Exit Roller 6 Paper Full Detecting Switch 7 Paper Empty Detecting Sensor Board 8 Bin Tray (1st to 10th bin, from the top) 5-32 Service Manual - Lexmark Optra W810 | Service Manual - Page 329
4023-001 Mailbox Storage Unit: Electrical Components Symbol M1 PC1 PWB-A PWB-B PWB-D1 PWB-D2 PWB-D3 PWB-D4 PWB-D5 PWB-D6 PWB-D7 PWB-D8 PWB-D9 PWB-C S1 SL1 SL2 SL3 Name Transport Motor Transport Motor Pulse Detection Switch Main Board Paper Empty Detecting Sensor Board (1st bin) Paper Empty - Lexmark Optra W810 | Service Manual - Page 330
4023-001 Mailbox Storage Unit: Mechanical Components Mailbox Storage Unit: Main Board PWB-A 5-34 Service Manual - Lexmark Optra W810 | Service Manual - Page 331
4023-001 6. Preventive Maintenance Maintenance Schedule Parts Cleaning Imaging none Cartridge/PC Transfer Roll/Ozone MMkit none Fuser MMkit none Tray 1, 250 Sheet ,000 250,000 Replaced at the time of trouble due to wear. Replaced at the time of trouble due to wear. Replaced at the time of - Lexmark Optra W810 | Service Manual - Page 332
4023-001 Parts Cleaning 2500 Sheet LCC Tray 4 Pickup Roller Transport Roller Roll for torque limiter, transport roll, with a soft cloth dampened with alcohol. Replacement Single Prints Replaced at the time of trouble due to wear. Replaced at the time of trouble due to wear. 6-2 Service Manual - Lexmark Optra W810 | Service Manual - Page 333
Units column indicates that the quantity is not the same for all machines. • NP: (Non-Procurable) in the Units column indicates that the part is non-procurable and that the individual parts or the next higher assembly should be ordered. • NR: (Not Recommended) in the Units column indicates that the - Lexmark Optra W810 | Service Manual - Page 334
4023-001 Assembly 1: Printer Housing Parts Catalog 7-2 - Lexmark Optra W810 | Service Manual - Page 335
4023-001 Assembly 1: Printer Housing Ref Part Number Units Description 1-1 12G2001 1 Cover -2 12G2002 1 Rear Cover -3 12G2003 1 Cover -4 12G2004 1 Cover -5 12G2005 1 Cover -6 12G2006 2 Seal -7 12G2007 1 Top Cover -8 12G2008 1 Right Cover -9 12G2009 1 Handle -10 - Lexmark Optra W810 | Service Manual - Page 336
4023-001 Assembly 2: Printer Frames (A) Parts Catalog 7-4 - Lexmark Optra W810 | Service Manual - Page 337
4023-001 Assembly 2: Printer Frames (A) Ref Part Number Units Description 2-1 12G2031 1 Holder Asm -2 12G2032 2 Label High Voltage -19 12G2049 1 Switch, SW# Interlock S3 Right Side Door -20 12G2050 1 Guide Plate -21 12G2051 1 Harness -22 12G2052 1 Lever -23 12G2053 3 Retaining - Lexmark Optra W810 | Service Manual - Page 338
4023-001 Assembly 2 (cont.): Printer Frames (A) Parts Catalog 7-6 - Lexmark Optra W810 | Service Manual - Page 339
4023-001 Assembly 2 (cont.): Printer Frames (A) Ref 2-34 -35 -36 -B -C -D -E Part Number Units Description 12G2064 12G2065 12G2066 1 Label 1 Bracket 1 Bracket 1 Parts Packet 2, PN 12G3401 1 Parts Packet 3, PN 12G3402 1 Parts Packet 4, PN 12G3403 1 Parts Packet 5, PN 12G3404 Parts Catalog 7-7 - Lexmark Optra W810 | Service Manual - Page 340
4023-001 Assembly 3: Printer Frames (B) Parts Catalog 7-8 - Lexmark Optra W810 | Service Manual - Page 341
3: Printer Frames (B) Ref Part Number Units Description 3-1 12G2073 1 Duct -2 12G2074 1 Wire, Paper Feed Door -3 12G2075 1 Guide -4 1 Ground Plate -17 12G2088 1 Bracket -18 12G2089 1 Fan Motor, M9 Image/PC Cartridge -19 12G2090 1 Duct -20 12G2091 2 Seal -21 12G2092 1 Duct -22 - Lexmark Optra W810 | Service Manual - Page 342
4023-001 Assembly 3 (cont.): Printer Frames (B) Parts Catalog 7-10 - Lexmark Optra W810 | Service Manual - Page 343
4023-001 Assembly 3 (cont.): Printer Frames (B) Ref Part Number Units Description 3-B 1 Parts Packet 2, PN 12G3401 -C 1 Parts Packet 3, PN 12G3402 -D 1 Parts Packet 4, PN 12G3403 -G 1 Parts Packet 7, PN 12G3406 Parts Catalog 7-11 - Lexmark Optra W810 | Service Manual - Page 344
4023-001 Assembly 4: Printer Hopper Parts Catalog 7-12 - Lexmark Optra W810 | Service Manual - Page 345
4023-001 Assembly 4: Printer Hopper Ref Part Number Units Description 4-1 12G2105 1 Cushion -2 12G2106 1 Cover -3 12G2107 1 Guide -4 12G2108 1 Detecting Plate -5 12G2109 1 Magnet -6 12G2110 1 Scraper Plate -7 12G2111 2 Bushing -8 12G2112 1 Gear 29t -9 12G2113 1 Gear 37t - Lexmark Optra W810 | Service Manual - Page 346
4023-001 Assembly 4 (cont.): Printer Hopper Parts Catalog 7-14 - Lexmark Optra W810 | Service Manual - Page 347
Printer Hopper Ref 4-33 -34 -35 -36 -37 -38 -39 -40 -41 -42 -43 -44 -45 -46 -47 -48 -49 -50 -51 -52 -53 -54 -55 -56 -57 -58 -59 -60 -61 -A -D -G Part 1 Plate Nut 1 Switch, SW4 Toner Empty 1 Parts Packet 1, PN 12G3400 1 Parts Packet 4, PN 12G3403 1 Parts Packet 7, PN 12G3406 Parts Catalog 7-15 - Lexmark Optra W810 | Service Manual - Page 348
4023-001 Assembly 5: Printer Fuser (A) Parts Catalog 7-16 - Lexmark Optra W810 | Service Manual - Page 349
4023-001 Assembly 5: Printer Fuser (A) Ref Part Number Units Description 5-1 12G2169 1 Cover -2 12G2173 1 Stopper -3 12G2081 1 Photo Interrupter, PC3 Paper Exit -4 12G2175 1 Torsion Spring -5 12G2176 1 Actuator NS 12G2221 1 Fusing Unit, 110V NS 12G2222 1 - Lexmark Optra W810 | Service Manual - Page 350
4023-001 Assembly 6: Printer Fuser (B) Parts Catalog 7-18 - Lexmark Optra W810 | Service Manual - Page 351
Assembly 6: Printer Fuser (B) Ref Part Number Units Description 6-1 12G2238 1 PW Board-R1, Fuser Frame Resistor Board -2 12G2242 1 Thermistor, TH2 -3 12G2255 1 Thermostat, TS1 -4 12G2256 1 Thermal Fuse, TF1 -5 12G2262 1 Heater, 110V -5 12G2263 1 Heater, 220V -A 1 Parts Packet - Lexmark Optra W810 | Service Manual - Page 352
4023-001 Assembly 7: Printer Manual Feed Parts Catalog 7-20 - Lexmark Optra W810 | Service Manual - Page 353
4023-001 Assembly 7: Printer Manual Feed Ref Part Number Units Description 7-1 N/A -2 N/A -3 N/A -4 N/A -5 N/A -6 12G2281 1 Cover -7 12G2173 1 Stopper -8 12G2282 1 Pressure Spring -9 12G2283 1 Lever Asm -10 12G2284 1 Cover -11 12G2285 1 Clutch, CL3 Manual Feed -12 - Lexmark Optra W810 | Service Manual - Page 354
4023-001 Assembly 7 (cont.): Printer Manual Feed Parts Catalog 7-22 - Lexmark Optra W810 | Service Manual - Page 355
1 Roller 12G2313 1 Guide 12G2190 1 Bushing 12G2314 4 Guide Bar 12G2315 4 Roll 12G2081 1 Photo Interrupter, PC8 Manual Feed 12G2316 1 Actuator 1 Parts Packet 1, PN 12G3400 1 Parts Packet 2, PN 12G3401 1 Parts Packet 4, PN 12G3403 1 Parts Packet 5, PN 12G3404 1 Parts Packet 7, PN - Lexmark Optra W810 | Service Manual - Page 356
4023-001 Assembly 8: Printer Transport Parts Catalog 7-24 - Lexmark Optra W810 | Service Manual - Page 357
4023-001 Assembly 8: Printer Transport Ref Part Number Units Description 8-1 12G2321 1 Terminal -2 12G2322 1 Bracket -3 12G2323 1 Transport -11 12G2331 1 Harness -12 12G2332 1 Thermistor, TH1 Image/PC Cartridge -13 12G3425 1 Transfer Ozone BM (includes transfer unit and ozone - Lexmark Optra W810 | Service Manual - Page 358
4023-001 Assembly 9: Printer Electrical Components Parts Catalog 7-26 - Lexmark Optra W810 | Service Manual - Page 359
, 220V-above SN 1W856776 2 PWB Support 6.4h 1 PWB Support 1 Bracket 1 Printhead Asm 1 Bracket Printer Main Engine Board, 110V-all printers; 220V- below SN 1W856776 1 PWB-A, Printer Main Engine Board, 220V-above SN 1W856776 1 Harness 1 Parts Packet 1, PN 12G3400 1 Parts Packet 2, PN 12G3401 Parts - Lexmark Optra W810 | Service Manual - Page 360
4023-001 Assembly 10: Printer Paper Take-up Parts Catalog 7-28 - Lexmark Optra W810 | Service Manual - Page 361
4023-001 Assembly 10: Printer Paper Take-up Ref 10-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -B -D -E Part Number Units Description 12G2377 1 Polyester Film 12G2378 1 Guide Bar 12G2379 1 Rail 12G2380 1 Ground Plate 12G2381 - Lexmark Optra W810 | Service Manual - Page 362
4023-001 Assembly 11: Printer Drive Parts Catalog 7-30 - Lexmark Optra W810 | Service Manual - Page 363
4023-001 Assembly 11: Printer Drive Ref Part Number Units Description 11-1 12G2404 1 Guide -2 12G2405 1 Torsion Spring -3 12G2406 1 Power Unit Cooling -11 12G2414 1 Lever -12 12G2415 1 Motor, M1 Image/PC Cartridge -13 12G2416 1 Bracket -14 12G2417 1 Cover -15 12G2418 1 Harness - Lexmark Optra W810 | Service Manual - Page 364
4023-001 Assembly 11 (cont.): Printer Drive Parts Catalog 7-32 - Lexmark Optra W810 | Service Manual - Page 365
4023-001 Assembly 11 (cont.): Printer Drive Ref 11-34 -35 -36 -37 -38 -39 -40 -41 -42 -42 -42 -42 -42 -42 -42 -42 -42 -42 -42 -42 -42 -42 -42 -42 -42 -42 -A -B -C -D -E -G Part Number Units Description 12G2435 1 Gear 20t 12G2436 1 Gear 18t 12G2437 1 Shaft 12G2438 1 Shaft 12G2439 1 - Lexmark Optra W810 | Service Manual - Page 366
4023-001 Assembly 12: Printer Paper Tray Parts Catalog 7-34 - Lexmark Optra W810 | Service Manual - Page 367
4023-001 Assembly 12: Printer Paper Tray Ref 12-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -32 -33 Part Number Units Description 12G2447 2 Stopper Ring 12G2448 1 Shaft 12G2449 2 Pressure Spring 12G2450 1 Separator, - Lexmark Optra W810 | Service Manual - Page 368
4023-001 Assembly 12 (cont.): Printer Paper Tray Parts Catalog 7-36 - Lexmark Optra W810 | Service Manual - Page 369
4023-001 Assembly 12 (cont.): Printer Paper Tray Ref 12-34 -35 -36 -D -G Part Number Units Description 12G2479 12G2480 12G2481 1 Lever 1 Torsion Spring 1 Label Paper Size 1 Parts Packet 4, PN 12G3403 1 Parts Packet 7, PN 12G3406 Parts Catalog 7-37 - Lexmark Optra W810 | Service Manual - Page 370
4023-001 Assembly 13: 500 Sheet Unit Housing Parts Catalog 7-38 - Lexmark Optra W810 | Service Manual - Page 371
-12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 Part Number Units Description 12G2528 1 Guide 12G2529 2 Bracket 12G2530 2 Plate Spring 12G2531 1 Rubber Foot 12G2532 1 Frame 12G2533 1 Cover 12G2534 1 Ground Plate 12G2535 1 Bracket 12G2536 1 Harness - Lexmark Optra W810 | Service Manual - Page 372
4023-001 Assembly 13 (cont.): 500 Sheet Unit Housing Parts Catalog 7-40 - Lexmark Optra W810 | Service Manual - Page 373
4023-001 Assembly 13 (cont.): 500 Sheet Unit Housing Ref 13-B -D -E Part Number Units Description 1 Parts Packet 2, PN 12G3401 1 Parts Packet 4, PN 12G3403 1 Parts Packet 5, PN 12G3404 Parts Catalog 7-41 - Lexmark Optra W810 | Service Manual - Page 374
4023-001 Assembly 14: 500 Sheet Unit Paper Take-up Parts Catalog 7-42 - Lexmark Optra W810 | Service Manual - Page 375
-13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -32 -33 Part Number Units Description 12G2558 1 Guide Plate 12G2559 2 Holder 12G2560 2 Polyester Film 12G2561 2 Collar 12G2562 2 Roller, Paper Pick-up 12G2563 1 Shaft 12G2564 1 Axle Plate 12G2565 1 Roller - Lexmark Optra W810 | Service Manual - Page 376
4023-001 Assembly 14 (cont.): 500 Sheet Unit Paper Take-up Parts Catalog 7-44 - Lexmark Optra W810 | Service Manual - Page 377
-G Part Number Units Description 12G2590 12G2591 12G2592 12G2593 12G2594 12G3508 12G2596 1 Collar 1 Bracket 1 Shaft 1 Actuator 1 Torsion Spring 1 Guide Plate 2 Guide 1 Parts Packet 1, PN 12G3400 1 Parts Packet 2, PN 12G3401 1 Parts Packet 4, PN 12G3403 1 Parts Packet 7, PN 12G3406 Parts Catalog - Lexmark Optra W810 | Service Manual - Page 378
4023-001 Assembly 15: 500 Sheet Unit Paper Tray Unit (A) Parts Catalog 7-46 - Lexmark Optra W810 | Service Manual - Page 379
1 Label Cassette 12G2612 2 Pressure Spring 12G2613 1 Gear 14t 12G2614 1 Shoulder Screw 12G2615 1 Regulating Plate 12G2616 1 Knob 12G2617 1 Pressure Spring 12G2618 1 Lever 12G2619 1 Shaft 12G2620 1 Guide Plate 12G2621 1 Handle 1 Parts Packet 7, PN 12G3406 Parts Catalog 7-47 - Lexmark Optra W810 | Service Manual - Page 380
4023-001 Assembly 16: 500 Sheet Unit Paper Tray Unit (B) Parts Catalog 7-48 - Lexmark Optra W810 | Service Manual - Page 381
Ref 16-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -D Part Number Units Description 12G2622 2 Screw 12G2623 6 Screw 12G2624 1 Label 12G2625 1 Label 12G2626 1 Label 12G2627 1 Plate Spring 12G3372 1 Plate Spring 12G2629 1 Friction - Lexmark Optra W810 | Service Manual - Page 382
4023-001 Assembly 17: Printer Controller Card *. Parts Catalog 7-50 - Lexmark Optra W810 | Service Manual - Page 383
4023-001 Assembly 17: Printer Controller Card Ref 17-1 -2 -3 -4 -4 -4 -4 -4 -4 -4 -4 -4 NS Part Number 12G3454 11G3523 12G3521 99A1757 99A1758 99A1759 99A1774 99A1752 99A1753 99A1754 99A1755 99A1756 12C0805 Units 1 1 1 1 1 1 1 1 1 1 1 1 2 Description RIP Controller Card 5MB SIMM Code, - Lexmark Optra W810 | Service Manual - Page 384
4023-001 Assembly 18: Duplex Unit Parts Catalog 7-52 - Lexmark Optra W810 | Service Manual - Page 385
-11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -32 -33 Part Number Units Description 12G2494 1 Lever 12G2495 1 Pressure Spring 12G2496 1 Cover 12G2497 2 Pressure Spring 12G2498 2 Polyester Film 12G2499 1 Stopper 12G2500 1 Polyester Film 12G2501 - Lexmark Optra W810 | Service Manual - Page 386
4023-001 Assembly 18 (cont.): Duplex Unit Parts Catalog 7-54 - Lexmark Optra W810 | Service Manual - Page 387
Unit Ref 18-34 -35 -36 -B -C -D -E -G Part Number Units Description 12G2525 12G2526 12G2527 1 Cover 1 Polyester Film 1 Washer 1 Parts Packet 2, PN 12G3401 1 Parts Packet 3, PN 12G3402 1 Parts Packet 4, PN 12G3403 1 Parts Packet 5, PN 12G3404 1 Parts Packet 7, PN 12G3406 Parts Catalog 7-55 - Lexmark Optra W810 | Service Manual - Page 388
4023-001 Assembly 19: Paper Deck Housing Parts Catalog 7-56 - Lexmark Optra W810 | Service Manual - Page 389
Assembly 19: Paper Deck Housing Ref 19-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -B -C -E -H Part Number Units Description 12G2644 1 Cover 12G2645 1 Sheet 12G2646 1 Sheet 12G2647 1 Right Cover 12G2648 2 Ground Plate 12G2649 2 Shoulder Screw 12G2650 - Lexmark Optra W810 | Service Manual - Page 390
4023-001 Assembly 20: Paper Deck Paper Take-up (A) Parts Catalog 7-58 - Lexmark Optra W810 | Service Manual - Page 391
-15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -32 -33 Part Number Units Description 12G2666 1 Guide Plate 12G2667 3 Photo Interrupter, PPSO-2 12G2664 5 Shoulder Screw 12G2668 1 Reinforce Plate 12G2669 1 Bracket 12G2670 2 Polyester Film 12G2671 2 Holder 12G2672 - Lexmark Optra W810 | Service Manual - Page 392
4023-001 Assembly 20 (cont.): Paper Deck Paper Take-up (A) Parts Catalog 7-60 - Lexmark Optra W810 | Service Manual - Page 393
4023-001 Assembly 20 (cont.): Paper Deck Paper Take-up (A) Ref 20-A -G -H Part Number Units Description 1 Parts Packet 1, PN 12G3400 1 Parts Packet 7, PN 12G3406 1 Parts Packet 8, PN 12G3407 Parts Catalog 7-61 - Lexmark Optra W810 | Service Manual - Page 394
4023-001 Assembly 21: Paper Deck Paper Take-up (B) Parts Catalog 7-62 - Lexmark Optra W810 | Service Manual - Page 395
11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -32 -33 Part Number Units Description 12G2700 2 Roller, Paper 12G2701 1 Plate Spring 12G2702 1 Shaft 12G2703 1 Bracket 12G2704 1 Label 12G2705 1 Axel Plate 12G2680 1 Photo Interrupter, Side, Door Close - Lexmark Optra W810 | Service Manual - Page 396
4023-001 Assembly 21 (cont.): Paper Deck Paper Take-up (B) Parts Catalog 7-64 - Lexmark Optra W810 | Service Manual - Page 397
Assembly 21 (cont.): Paper Deck Paper Take-up (B) Ref 21-34 -35 -36 -37 -38 -39 -40 -41 -42 -43 -44 -45 -G -H Part Number Units Description 12G2730 1 Timing Belt 12G2731 1 Ply Gear 14/26 T 12G2732 1 Shaft 12G2733 1 Polyester Film 12G2734 1 Bracket 12G2735 1 Tension Spring 12G2736 - Lexmark Optra W810 | Service Manual - Page 398
4023-001 Assembly 22: Paper Deck Drive Parts Catalog 7-66 - Lexmark Optra W810 | Service Manual - Page 399
22 -23 -24 -25 -26 -27 -28 -29 -30 -31 Part Number Units Description 12G2745 12G2746 12G2747 12G2748 1 Harness 1 IC 1 Harness 1 PWB 1 Motor, HMOT Paper Transport 2 Lever 1 Photo Interrupter, RS1, RS2 Front 3 PWB Support 2 Bracket 1 Harness 1 Harness 1 Harness 2 Pressure Spring 2 Shaft 2 Gear 16/ - Lexmark Optra W810 | Service Manual - Page 400
4023-001 Assembly 22 (cont.): Paper Deck Drive Parts Catalog 7-68 - Lexmark Optra W810 | Service Manual - Page 401
.): Paper Deck Drive Ref 22-32 -33 -34 -35 -B -G -H -I Part Number Units Description 12G2773 12G2774 12G2775 12G2776 1 Bracket 1 Harness 1 Arbor 2 Magnet Catch 1 Parts Packet 2, PN 12G3401 1 Parts Packet 7, PN 12G3406 1 Parts Packet 8, PN 12G3407 1 Parts Packet 9, PN 12G3408 Parts Catalog 7-69 - Lexmark Optra W810 | Service Manual - Page 402
4023-001 Assembly 23: Paper Deck Paper Tray (A) Parts Catalog 7-70 - Lexmark Optra W810 | Service Manual - Page 403
4023-001 Assembly 23: Paper Deck Paper Tray (A) Ref 23-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -16 -17 -H Part Number Units Description 12G2779 2 Bracket 12G2780 2 Rail 12G2621 1 Handle 12G2781 2 Ground Plate 12G2782 3 Shoulder Screw 12G2783 2 Polyester Film 12G2784 1 - Lexmark Optra W810 | Service Manual - Page 404
4023-001 Assembly 24: Paper Deck Paper Tray (B) Parts Catalog 7-72 - Lexmark Optra W810 | Service Manual - Page 405
-11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -24 -25 -25 -26 -G -H Part Number Units Description 12G2797 2 Holder 12G2798 2 Guide Plate 12G2799 1 Roll Asm 12G2800 2 Holder 12G2801 8 Gear 24 T 12G2802 1 Pad 12G2803 2 Pulley 20 T 12G2804 2 Ground Plate 12G2805 8 Cushion - Lexmark Optra W810 | Service Manual - Page 406
4023-001 Assembly 25: Finisher Housing Parts Catalog 7-74 - Lexmark Optra W810 | Service Manual - Page 407
-10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -24 -24 -25 -25 -25 -D -E -F -G Part Number Units Description 12G3034 1 Rear Cover 12G3035 1 Tray 12G3036 2 Stud 12G3037 1 Tray 12G3038 2 Cushion 12G3039 1 Cover 12G3040 1 Plate 12G3041 1 Shaft 12G3042 1 Tension Spring - Lexmark Optra W810 | Service Manual - Page 408
4023-001 Assembly 26: Finisher Frames Parts Catalog 7-76 - Lexmark Optra W810 | Service Manual - Page 409
Harness 12G2949 1 Cord Bushing 12G2951 1 Cord Bushing 12G3071 1 Guide Plate 12G3072 1 Harness 12G3073 1 Harness 12G3074 1 IC, PWB-A IC3 12G3075 1 PWB-A, Control Board 12G3076 6 PWB Support 12G3077 4 PWB Support 12.7h 12G3078 1 Mounting Plate 12G3079 1 Harness 12G3080 1 Plate - Lexmark Optra W810 | Service Manual - Page 410
4023-001 Assembly 26 (cont.): Finisher Frames Parts Catalog 7-78 - Lexmark Optra W810 | Service Manual - Page 411
Frames Ref 26-34 -35 -36 -37 -38 -39 -40 -41 -42 -43 -44 -45 -46 -47 -48 -49 -50 -51 -A -C -E -F -I Part Number Units Description 12G2873 1 Magnet Catch 12G2872 2 Ground Plate 12G3088 1 Bracket 12G2939 3 Shoulder Screw 12G3089 1 Bracket 12G3090 1 Plate 12G3091 1 Punch Trash Box - Lexmark Optra W810 | Service Manual - Page 412
4023-001 Assembly 27: Finisher Paper Transport (A) Parts Catalog 7-80 - Lexmark Optra W810 | Service Manual - Page 413
-12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -B -C -D -E -F -G Part Number Units Description 12G3103 4 Plate Spring 12G2907 4 Roll 12G3104 2 Magnet Catch 12G3105 1 Guide 12G3106 1 Photo Interrupter, PC1 12G3069 1 Upper Cover, S1 12G3107 1 Bracket 12G3108 1 Cover 12G3109 - Lexmark Optra W810 | Service Manual - Page 414
4023-001 Assembly 28: Finisher Paper Transport (B) Parts Catalog 7-82 - Lexmark Optra W810 | Service Manual - Page 415
-23 -24 -25 -26 -27 -28 -29 -30 -31 -32 -33 Part Number Units Description 12G3124 2 Polyester Film 12G3125 1 Guide 12G2911 1 Shoulder Screw 12G3126 2 Sponge 12G3127 1 Guide 12G3128 1 Guide 12G2971 4 Bushing 12G3129 4 Ball Bearing 12G3130 1 Pulley 32t 12G3131 1 Flange 12G3132 - Lexmark Optra W810 | Service Manual - Page 416
4023-001 Assembly 28 (cont.): Finisher Paper Transport (B) Parts Catalog 7-84 - Lexmark Optra W810 | Service Manual - Page 417
Paper Transport (B) Ref 28-34 -35 -36 -37 -38 -39 -40 -41 -42 -43 -44 -45 -46 -47 -48 -49 -50 -B -C -F -G Part Number Units Description 12G3152 5 Belt 12G3153 1 Roller 12G3154 1 Roller 12G2896 2 Bushing 12G3155 1 Roller 12G3156 1 Gear 28t 12G3157 1 Gear 24t 12G3158 1 Ply Gear 19 - Lexmark Optra W810 | Service Manual - Page 418
4023-001 Assembly 29: Finisher Paper Aligning Parts Catalog 7-86 - Lexmark Optra W810 | Service Manual - Page 419
20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -32 -33 Part Number Units Description 12G3168 1 PWB-Motor, Staple Paddle M6 12G3169 1 Shaft 12G3170 1 Bracket 12G3171 2 Gear 41t 12G3106 4 Photo Interrupter, PC4-PC7 12G3187 1 Guide 12G2102 4 Stopper 12G3188 2 Bracket 12G3189 1 Timing - Lexmark Optra W810 | Service Manual - Page 420
4023-001 Assembly 29 (cont.): Finisher Paper Aligning Parts Catalog 7-88 - Lexmark Optra W810 | Service Manual - Page 421
-38 -39 -40 -41 -42 -43 -44 -45 -46 -47 -48 -49 -50 -51 -52 -53 -54 -55 -56 -57 -58 -59 -60 -61 Part Number Units Description 12G3196 1 Spiral Roller 12G3197 1 Frame 12G2971 2 Bushing 12G3198 1 Motor, Aligning M4 12G3199 1 Cushion 12G3200 1 Pulley 72t 12G3201 1 Spiral Roller 12G3202 - Lexmark Optra W810 | Service Manual - Page 422
4023-001 Assembly 29 (cont.): Finisher Paper Aligning Parts Catalog 7-90 - Lexmark Optra W810 | Service Manual - Page 423
Assembly 29 (cont.): Finishing Paper Aligning Ref 29-A -C -D -F -G -I Part Number Units Description 1 Parts Packet 1, PN 12G3400 1 Parts Packet 3, PN 12G3402 1 Parts Packet 4, PN 12G3403 1 Parts Packet 6, PN 12G3405 1 Parts Packet 7, PN 12G3406 1 Parts Packet 9, PN 12G3408 Parts Catalog 7-91 - Lexmark Optra W810 | Service Manual - Page 424
4023-001 Assembly 30: Finisher Assistance Tray Parts Catalog 7-92 - Lexmark Optra W810 | Service Manual - Page 425
-19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 Part Number Units Description 12G3069 1 Microswitch, S7 1st Tray Door 12G3223 1 Bracket 12G3224 1 Motor, Paper Holding Tray Frame 12G3243 1 Plate 12G3244 1 Rail 12G3245 1 Support 12G3246 12G2102 1 Sheet 2 Stopper 12G3247 1 Timing - Lexmark Optra W810 | Service Manual - Page 426
4023-001 Assembly 30 (cont.): Finisher Assistance Tray Parts Catalog 7-94 - Lexmark Optra W810 | Service Manual - Page 427
4023-001 Assembly 30 (cont.): Finisher Assistance Tray Ref 30-A -C -E -F -G Part Number Units Description 1 Parts Packet 1, PN 12G3400 1 Parts Packet 3, PN 12G3402 1 Parts Packet 5, PN 12G3404 1 Parts Packet 6, PN 12G3405 1 Parts Packet 7, PN 12G3406 Parts Catalog 7-95 - Lexmark Optra W810 | Service Manual - Page 428
4023-001 Assembly 31: Finisher Elevator Tray Parts Catalog 7-96 - Lexmark Optra W810 | Service Manual - Page 429
-10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -32 -33 Part Number Units Description 12G3250 1 Tray 12G3251 2 Shaft 12G3252 4 Pulley 12G2971 2 Bushing 12G3253 1 Bracket 12G3254 3 Ball Bearing 12G3255 1 Gear 35/75t 12G3256 1 Reinforce Plate - Lexmark Optra W810 | Service Manual - Page 430
4023-001 Assembly 31 (cont.): Finisher Elevator Tray Parts Catalog 7-98 - Lexmark Optra W810 | Service Manual - Page 431
Finisher Elevator Tray Ref 31-34 -35 -36 -37 -A -C -F -G Part Number Units Description 12G3281 12G3282 12G3283 12G2102 1 Bracket 1 Bracket 1 Lever 2 Stopper 1 Parts Packet 1, PN 12G3400 1 Parts Packet 3, PN 12G3402 1 Parts Packet 6, PN 12G3405 1 Parts Packet 7, PN 12G3406 Parts Catalog 7-99 - Lexmark Optra W810 | Service Manual - Page 432
4023-001 Assembly 32: Finisher Punch Unit Parts Catalog 7-100 - Lexmark Optra W810 | Service Manual - Page 433
17 -18 -19 -20 -21 -21 -22 -23 -A -B -C -E -F -G Part Number Units Description 12G3288 1 Mounting Plate 12G3289 2 Shoulder Screw 12G3290 2 Bushing 12G3291 1 Bracket Label Jam Removal 12G3303 1 Label Jam Removal 12G3304 1 Guide Plate 12G3305 1 Bracket 12G3306 1 Shaft 12G3307 1 - Lexmark Optra W810 | Service Manual - Page 434
4023-001 Assembly 33: Finisher Stapler Unit/Finisher Tray Parts Catalog 7-102 - Lexmark Optra W810 | Service Manual - Page 435
15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -32 -33 Part Number Units Description 12G3313 2 Guide 12G3314 1 Plate Spring 12G3315 2 Shoulder Screw 12G3316 2 Pressure Spring 12G3313 2 Pressure Spring 12G3317 1 Harness 12G3318 1 Bracket 12G3319 1 Handle 12G3320 - Lexmark Optra W810 | Service Manual - Page 436
4023-001 Assembly 33 (cont.): Finisher Stapler Unit/Finisher Tray Parts Catalog 7-104 - Lexmark Optra W810 | Service Manual - Page 437
51 -52 -53 -54 -54 -55 -56 -57 -58 -59 -A -C -F -G Part Number Units Description 12G3343 1 Shoulder Screw 12G3344 1 Bracket 12G3106 1 Photo Interrupter, PC2 Finish Pos. 12G3038 2 Cushion 12G3354 2 Tension Spring 12G3355 1 Guide 12G2486 16 Wiring Saddle 5.2h 12G2487 2 Wiring Saddle - Lexmark Optra W810 | Service Manual - Page 438
4023-001 Assembly 34: Finisher/Mailbox Horizontal Transfer (A) Parts Catalog 7-106 - Lexmark Optra W810 | Service Manual - Page 439
12G2985 4 Cushion 12G2986 1 Torsion Spring 12G2987 1 Guide Plate 12G2988 1 Guide Plate 1 Parts Packet 1, PN 12G3400 1 Parts Packet 3, PN 12G3402 1 Parts Packet 4, PN 12G3403 1 Parts Packet 5, PN 12G3404 1 Parts Packet 6, PN 12G3405 1 Parts Packet 7, PN 12G3406 Parts Catalog 7-107 - Lexmark Optra W810 | Service Manual - Page 440
4023-001 Assembly 35: Finisher/Mailbox Horizontal Transfer (B) Parts Catalog 7-108 - Lexmark Optra W810 | Service Manual - Page 441
-11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -32 -33 Part Number Units Description 12G2993 2 Plate Spring 12G2994 2 Roll 12G2995 4 Washer 12G2996 3 Pulley 17t 12G2997 3 Clutch 12G2971 6 Bushing 12G2998 3 Ground Plate 12G2119 7 Screw 12G3000 - Lexmark Optra W810 | Service Manual - Page 442
4023-001 Assembly 35 (cont.): Finisher/Mailbox Horizontal Transfer (B) Parts Catalog 7-110 - Lexmark Optra W810 | Service Manual - Page 443
4023-001 Assembly 35 (cont.): Finisher/Mailbox Horizontal Transfer (B) Ref 35-34 -35 -36 -37 -38 -39 -40 -C -D -E -G -J Part Number Units Description 12G2486 1 Wiring Saddle 5.2h 12G3025 1 Wiring Saddle 8.0h 12G3027 11 Wiring Saddle 3.8h (Mailbox only) 12G2488 5 Wiring Saddle 27h ( - Lexmark Optra W810 | Service Manual - Page 444
4023-001 Assembly 36: Mailbox Housing Parts Catalog 7-112 - Lexmark Optra W810 | Service Manual - Page 445
4023-001 Assembly 36: Mailbox Housing Ref 36-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -B -C -J Part Number Units Description 12G2828 1 Top Cover 12G2829 1 Rear Cover 12G2830 10 Tray 12G2831 2 Cover 12G2832 1 Plate 12G2833 1 Plate 12G2939 2 Shoulder Screw - Lexmark Optra W810 | Service Manual - Page 446
4023-001 Assembly 37: Mailbox Frames Parts Catalog 7-114 - Lexmark Optra W810 | Service Manual - Page 447
14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 Part Number Units Description 12G2846 2 Guide 12G2847 4 Support Plate 12G2848 1 Guide Plate 12G2849 1 Shaft 12G2850 1 Foot 12G2851 1 Roll 12G2852 1 Base Frame 12G2853 1 PW Board-C, PWB-C 12G2854 1 Harness 12G2855 - Lexmark Optra W810 | Service Manual - Page 448
4023-001 Assembly 37 (cont.): Mailbox Frames Parts Catalog 7-116 - Lexmark Optra W810 | Service Manual - Page 449
4023-001 Assembly 37 (cont.): Mailbox Frames Ref 37-A -B -C -G -I -J Part Number Units Description 1 Parts Packet 1, PN 12G3400 1 Parts Packet 2, PN 12G3401 1 Parts Packet 3, PN 12G3402 1 Parts Packet 7, PN 12G3406 1 Parts Packet 9, PN 12G3408 1 Parts Packet 10, PN 12G3409 Parts Catalog 7-117 - Lexmark Optra W810 | Service Manual - Page 450
4023-001 Assembly 38: Mailbox Paper Transport (A) Parts Catalog 7-118 - Lexmark Optra W810 | Service Manual - Page 451
-10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 Part Number Units Description 12G2883 1 Bracket 12G2884 1 Guide Plate 12G2885 4 Cushion 12G2920 2 Gear 17 T 12G2886 2 Gear 37 T 12G2887 1 Gear 18 T 12G2888 1 Gear 20 T 12G2971 4 Bushing 12G2889 1 Axle - Lexmark Optra W810 | Service Manual - Page 452
4023-001 Assembly 38 (cont.): Mailbox Paper Transport (A) Parts Catalog 7-120 - Lexmark Optra W810 | Service Manual - Page 453
4023-001 Assembly 38 (cont.): Mailbox Paper Transport (A) Ref 38-A -B -C -G -J Part Number Units Description 1 Parts Packet 1, PN 12G3400 1 Parts Packet 2, PN 12G3401 1 Parts Packet 3, PN 12G3402 1 Parts Packet 7, PN 12G3406 1 Parts Packet 10, PN 12G3409 Parts Catalog 7-121 - Lexmark Optra W810 | Service Manual - Page 454
4023-001 Assembly 39: Mailbox Paper Transport (B) Parts Catalog 7-122 - Lexmark Optra W810 | Service Manual - Page 455
Screw 12G2912 5 Guide 12G2907 8 Roll 12G2913 8 Plate Spring 12G2914 4 Bracket 12G2918 4 PW Board-D, PWB-D1-PWB-D4 12G2840 4 Cover 12G2915 1 Harness 12G2971 2 Bushing 1 Parts Packet 3, PN 12G3402 1 Parts Packet 4, PN 12G3403 1 Parts Packet 7, PN 12G3403 1 Parts Packet 10, PN - Lexmark Optra W810 | Service Manual - Page 456
4023-001 Assembly 40: Mailbox Paper Transport (C) Parts Catalog 7-124 - Lexmark Optra W810 | Service Manual - Page 457
17t 12G2886 2 Gear 37t 12G2914 4 Bracket 12G2918 4 PW Board-D, PWB-D6-PWB-D9 12G2840 2 Cover 12G2915 1 Harness 12G2919 1 Harness 12G2912 4 Guide 12G2971 3 Bushing 1 Parts Packet 3, PN 12G3402 1 Parts Packet 4, PN 12G3403 1 Parts Packet 7, PN 12G3406 1 Parts Packet 10, PN 12G3409 - Lexmark Optra W810 | Service Manual - Page 458
4023-001 Assembly 41: Mailbox Paper Transport (D) Parts Catalog 7-126 - Lexmark Optra W810 | Service Manual - Page 459
41-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -C -D -G Part Number Units Description 12G2920 4 Gear 17t 12G2928 6 Gear 19t 12G2891 4 Gear 17t 12G2921 1 Gear 18/40 T 12G2922 4 Guide 12G2911 4 Shoulder Screw 12G2923 8 Shaft 12G2892 4 Ball Bearing 12G2924 16 Roll - Lexmark Optra W810 | Service Manual - Page 460
4023-001 Assembly 42: Mailbox Paper Transport (E) Parts Catalog 7-128 - Lexmark Optra W810 | Service Manual - Page 461
Ref 42-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -C -D -G -J Part Number Units Description 12G2927 3 Guide 12G2922 2 Guide 12G2920 5 Gear 17t 12G2891 4 Gear 17t 12G2928 8 Gear 19t 12G2924 20 Roll 12G2929 12 Holder 12G2930 12 Plate Spring - Lexmark Optra W810 | Service Manual - Page 462
4023-001 Assembly 43: Mailbox Drive Parts Catalog 7-130 - Lexmark Optra W810 | Service Manual - Page 463
9.53h 12G2957 4 PWB Support 9.53h 12G2958 1 Bracket 12G2959 1 Microswitch, Power S1 12G2960 1 Holder 12G2961 1 Bracket 12G2872 1 Ground Plate 12G2873 1 Magnet Catch 12G2962 1 Motor Asm, Transport M1 12G2963 1 Bracket 12G2964 12G2173 1 Shaft 1 Stopper 1 Parts Packet 1, PN 12G3400 - Lexmark Optra W810 | Service Manual - Page 464
4023-001 Assembly 44: Optional Features (No illustration) Parts Catalog 7-132 - Lexmark Optra W810 | Service Manual - Page 465
4023-001 Assembly 44: Optional Features Ref Part Number Units Description 99A0421 1 Ethernet Card 99A0420 1 Token-Ring Adapter 99A0424 1 Infrared Adapter 99A0545 1 Serial Interface Adapter 12G3522 1 Printer Field-Return Packaging 12G3543 1 TIFF Image Quick SIMM 99A1088 1 Prescribe - Lexmark Optra W810 | Service Manual - Page 466
4023-001 7-134 Service Manual - Lexmark Optra W810 | Service Manual - Page 467
stroke 4-9 printer (main) 4-4 image registration 4-4 right cover safety switch 4-5 agitating motor (M10) removal 4-50 B base machine service checks 2-34 black page service check 2-36 view 5-15 drive system 5-16 electrical components 5-17 parts identification 5-15 duplex unit cleaning 4-69 Index I-1 - Lexmark Optra W810 | Service Manual - Page 468
cross-sectional view 5-23 drive system 5-24 electrical components 5-26 main board PWB-A 5-28 parts identification 5-22 finisher option 1-68 CD aligning mechanism 1-72 elevator tray 1-78 finisher tray 500-sheet cassette (tray 2 and 3) right door detecting sensor (PC23) removal 4-66 I-2 Service Manual - Lexmark Optra W810 | Service Manual - Page 469
cartridge/PC (I/C) cooling fan motor (M9) removal 4-36 image cartridge/PC (I/C) drive motor (M1) removal 4-53 image cartridge/PC (I/C) handling precautions 4-2 image cartridge/PC sensor tests 3-18 mailbox service checks 2-58 bin 1- paper transport mechanism 1-63 parts identification 1-61 main hopper - Lexmark Optra W810 | Service Manual - Page 470
cartridge detection 1-39 no power service guides and printer configuration 1-8 paper deck 2500-sheet tray 4 (LCC) printer electrical components 5-4 removal procedures 4-70 printer main engine board (PWB-A) exterior parts 4-70 removal 4-38 printer main engine board PWB-A 5-8 I-4 Service Manual - Lexmark Optra W810 | Service Manual - Page 471
(HV1) 4-37 image cartridge/PC (I/C) cooling fan motor (M9) 4-36 image cartridge/PC (I/C) drive motor (M1) 4-53 image cartridge/PC (I/C) thermistor (TH2) 4- printer service checks 2-34 fuser (abnormal temperature) 2-34 fuser (temperature low) 2-35 no power 2-34 toner feed 2-35 printer/options parts - Lexmark Optra W810 | Service Manual - Page 472
mailbox 2-32 other printer malfunction 2-31 paper feed 2-29 print quality 2-29 synchronizing roller removal 4-25 synchronizing roller sensor (PC2) removal 4-23 toner feed service check 2-35 transport roller/rolls cleaning 4-18 T toner detecting read switch (S4) removal 4-55 I-6 Service Manual - Lexmark Optra W810 | Service Manual - Page 473
) paper takeup rolls removal 4-16 V viewing the error log 3-25 viewing the permanent page count 3- 22 viewing the per-tray page counters 3- 22 Part Numbers 11D0328 7-33 11D0329 7-33 11D0330 7-33 11D0331 7-33 11D0332 7-33 11D0333 7-33 11D0334 7-33 11D0335 7-33 11D0336 7-33 11D0337 7-33 11D0338 7-33 - Lexmark Optra W810 | Service Manual - Page 474
7-9 12G2095 7-9 12G2096 7-9 12G2097 7-9 12G2098 7-9 12G2099 7-9 12G2100 7-9 12G2101 7-9 12G2102 7-9, 7-15, 7-53, 7-87, 7-93, 7-99, 7-105 12G2105 7-13 12G2106 7-13 I-8 Service Manual 12G2107 7-13 12G2108 7-13 12G2109 7-13 12G2110 7-13 12G2111 7-13 12G2112 7-13 12G2113 7-13 12G2114 7-13 12G2115 7-13 - Lexmark Optra W810 | Service Manual - Page 475
4023-001 12G2154 7-15 12G2155 7-15 12G2156 7-15 12G2157 7-15 12G2158 7-15 12G2159 7-15 12G2160 7-15 12G2161 7-15 12G2162 7-15 12G2169 7-17 12G2173 7-17, 7-21, 7-43, 7-81, 7-109, 7-131 12G2175 7-17 12G2176 7-17 12G2190 7-23, 7-53 12G2221 7-17 12G2222 7-17 12G2238 7-19 12G2242 7-19 12G2255 7-19 - Lexmark Optra W810 | Service Manual - Page 476
7-29 12G2397 7-29 12G2398 7-29 12G2399 7-29 12G2400 7-29 12G2401 7-29 12G2402 7-29 12G2404 7-31 12G2405 7-31 12G2406 7-31 12G2407 7-31 I-10 Service Manual 12G2408 7-31 12G2409 7-31 12G2410 7-31, 7-49 12G2411 7-31 12G2412 7-31 12G2413 7-31 12G2414 7-31 12G2415 7-31 12G2416 7-31 12G2417 7-31 12G2418 - Lexmark Optra W810 | Service Manual - Page 477
4023-001 12G2458 7-35 12G2459 7-35 12G2460 7-35 12G2461 7-35 12G2462 7-35 12G2463 7-35 12G2464 7-35 12G2465 7-35 12G2466 7-35 12G2467 7-35 12G2468 7-35 12G2469 7-35 12G2470 7-35 12G2472 7-35 12G2473 7-35 12G2474 7-35 12G2475 7-35 12G2476 7-35 12G2477 7-35 12G2478 7-35 12G2479 7-37 12G2480 7-37 - Lexmark Optra W810 | Service Manual - Page 478
7-47 12G2600 7-47 12G2601 7-47 12G2603 7-47 12G2604 7-47 12G2605 7-47 12G2606 7-47 12G2607 7-47 12G2608 7-47 12G2609 7-47 12G2610 7-47 I-12 Service Manual 12G2611 7-47 12G2612 7-47 12G2613 7-47 12G2614 7-47 12G2615 7-47 12G2616 7-47 12G2617 7-47 12G2618 7-47 12G2619 7-47 12G2620 7-47 12G2621 7-35 - Lexmark Optra W810 | Service Manual - Page 479
4023-001 12G2659 7-57 12G2660 7-57 12G2661 7-57 12G2662 7-57 12G2663 7-57 12G2664 7-57, 7-59, 7-63, 7-71 12G2666 7-59 12G2667 7-59 12G2668 7-59 12G2669 7-59 12G2670 7-59 12G2671 7-59 12G2672 7-59 12G2673 7-59 12G2674 7-59 12G2675 7-59 12G2676 7-59 12G2677 7-59 12G2678 7-59 12G2679 7-59, 7-63, 7-67 - Lexmark Optra W810 | Service Manual - Page 480
12G2801 7-73 12G2802 7-73 12G2803 7-73 12G2804 7-73 12G2805 7-73 12G2806 7-67, 7-73 12G2807 7-73 12G2808 7-73 12G2809 7-73 12G2810 7-73 I-14 Service Manual 12G2811 7-73 12G2812 7-73 12G2813 7-73 12G2814 7-73 12G2815 7-73 12G2816 7-73 12G2817 7-73 12G2818 7-73 12G2819 7-73 12G2820 7-73 12G2821 7-73 - Lexmark Optra W810 | Service Manual - Page 481
4023-001 12G2862 7-115 12G2863 7-77, 7-115 12G2864 7-115 12G2865 7-77, 7-115 12G2866 7-115 12G2867 7-115 12G2868 7-115 12G2869 7-115 12G2870 7-115 12G2871 7-115 12G2872 7-79, 7-115, 7-131 12G2873 7-79, 7-115, 7-131 12G2874 7-115 12G2875 7-75, 7-115 12G2883 7-119 12G2884 7-119 12G2885 7-119 12G2886 - Lexmark Optra W810 | Service Manual - Page 482
7-75 12G3056 7-75 12G3057 7-75 12G3058 7-75 12G3059 7-75 12G3060 7-75 12G3061 7-75 12G3062 7-77 12G3063 7-77 12G3064 7-77 12G3065 7-77, 7-89 12G3066 7-77 I-16 Service Manual - Lexmark Optra W810 | Service Manual - Page 483
4023-001 12G3067 7-77 12G3068 7-77 12G3069 7-77, 7-81, 7-93 12G3070 7-77 12G3071 7-77 12G3072 7-77 12G3073 7-77 12G3074 7-77 12G3075 7-77 12G3076 7-77 12G3077 7-77 12G3078 7-77 12G3079 7-77 12G3080 7-77 12G3081 7-77 12G3082 7-77, 7-89 12G3083 7-77 12G3084 7-77 12G3085 7-77 12G3086 7-77 12G3087 7-77 - Lexmark Optra W810 | Service Manual - Page 484
7-89 12G3201 7-89 12G3202 7-89 12G3203 7-89 12G3204 7-89 12G3205 7-89 12G3206 7-89 12G3207 7-89 12G3208 7-89 12G3209 7-89 12G3210 7-89 I-18 Service Manual 12G3211 7-89 12G3212 7-89 12G3213 7-89 12G3214 7-89 12G3215 7-89 12G3216 7-89 12G3217 7-89 12G3218 7-89 12G3219 7-89 12G3223 7-93 12G3224 7-93 - Lexmark Optra W810 | Service Manual - Page 485
4023-001 12G3262 7-97 12G3263 7-97 12G3264 7-97 12G3265 7-97 12G3266 7-97 12G3267 7-97 12G3268 7-97 12G3269 7-97 12G3270 7-97 12G3271 7-97 12G3272 7-97 12G3273 7-97 12G3274 7-97 12G3275 7-97 12G3276 7-97 12G3277 7-97 12G3278 7-97 12G3279 7-97 12G3280 7-97 12G3281 7-99 12G3282 7-99 12G3283 7-99 - Lexmark Optra W810 | Service Manual - Page 486
99A0545 7-133 99A1088 7-133 99A1127 7-133 99A1752 7-51 99A1753 7-51 99A1754 7-51 99A1755 7-51 99A1756 7-51 99A1757 7-51 99A1758 7-51 99A1759 7-51 99A1774 7-51 I-20 Service Manual - Lexmark Optra W810 | Service Manual - Page 487
Optra W810 Main Printer Wiring Diagram - Lexmark Optra W810 | Service Manual - Page 488
Optra W810 Finisher Wiring Diagram - Lexmark Optra W810 | Service Manual - Page 489
Optra W810 Mailbox Wiring Diagram
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 |
 |
4023-001
Lexmark Optra
TM
W810
Laser Printer
Lexmark and Lexmark with diamond
design are trademarks of Lexmark
International, Inc., registered in the
United States and/or other countries.
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