Panasonic WU-216MF2U9 - Installation Manual
Panasonic WU-216MF2U9 Manual
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- Panasonic WU-216MF2U9 | - Installation Manual - Page 1
INSTALLATION INSTRUCTIONS Air Conditioner This air conditioner uses the refrigerant R410A. NOTE External diameter of service port R410A: 5/16" (7.94mm) Model No. Outdoor Units Type Outdoor Unit Type MF2 3WAY VRF System 72 U-72MF2U9 U-72MF2U94 Nominal Capacity 96 120 U-96MF2U9 U-120MF2U9 U- - Panasonic WU-216MF2U9 | - Installation Manual - Page 2
service the system so it operates safely and efficiently. For safe installation and trouble-free operation, you must: ● Carefully read this instruction problem, contact our sales/service outlet or your certified dealer for additional instructions rigid and strong enough to support or hold the unit, - Panasonic WU-216MF2U9 | - Installation Manual - Page 3
piping work for an installation or re-installation, and while repairing refrigeration parts. Handle liquid refrigerant carefully as it may cause frostbite. When Servicing • Turn the power OFF at the main power box (mains) before opening the unit to check or repair electrical parts and wiring. • Keep - Panasonic WU-216MF2U9 | - Installation Manual - Page 4
Precautions for Installation Using New Refrigerant 1. Care regarding tubing 1-1. Process tubing l Material: Use seamless phosphorous deoxidized copper tube for refrigeration. Wall thickness shall comply with the applicable legislation. The minimal wall thickness must be in accordance with the - Panasonic WU-216MF2U9 | - Installation Manual - Page 5
3-2. Use R410A exclusive cylinder only. Single-outlet valve (with siphon tube) Liquid refrigerant should be recharged with the cylinder standing on end as shown. New refrigerant R410A cannot be used for earlier models 1. Compressor specifications are different. If recharging a R22 or R407C - Panasonic WU-216MF2U9 | - Installation Manual - Page 6
CONTENTS Page Page IMPORTANT 2 4. ELECTRICAL WIRING 29 Please Read Before Starting Check of Density Limit Precautions for Installation Using New Refrigerant New refrigerant R410A cannot be used for earlier models 1. GENERAL 7 1-1. Tools Required for Installation (not supplied) 1-2. - Panasonic WU-216MF2U9 | - Installation Manual - Page 7
1. GENERAL This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the outdoor unit and make sure all accessory parts listed are with the system before beginning. 1-1. Tools Required for Installation (not supplied) 1. - Panasonic WU-216MF2U9 | - Installation Manual - Page 8
1-5. Tubing Length Select the installation location so that the length and size of refrigerant tubing are within the allowable range shown in the figure below. 1. Main tubing length (maximum tubing size) LM = LA + LB ... 2. Main distribution tubes LC - LH are selected according to the capacity after - Panasonic WU-216MF2U9 | - Installation Manual - Page 9
*6: If any of the tubing length exceeds 98ft. (30m), increase the size of the tubes (liquid tube, suction tube and discharge tube) between the distribution tube and solenoid valve kit by 1 rank and also increase the size of the tubes (liquid tube and gas tube) between the solenoid valve kit and - Panasonic WU-216MF2U9 | - Installation Manual - Page 10
55) (0.61) 7.4 8.4 (2.26) (2.56) 19.2 22.3 (5.85) (6.80) Y-branch distribution joint Equivalent length conversion not needed. Ball valve for service Equivalent length conversion not needed. Table 9 Refrigerant tubing (Existing tubing can be used.) Material: O Outer diameter Wall thickness - Panasonic WU-216MF2U9 | - Installation Manual - Page 11
Table 11 Necessary Amount of Additional Refrigerant Charge Per Outdoor Unit Further charge a certain amount listed below in addition to the amount of refrigerant charge. Combination number of outdoor unit 1 2 3 Additional amount oz (g) 70.5 (2,000) 141.0 (4,000) 212 (6,000) Necessary - Panasonic WU-216MF2U9 | - Installation Manual - Page 12
1-10. Installation Standards Relationship between A/C units and refrigerant tubing Outdoor unit 4-tube layout Suction tube Discharge tube Liquid tube Balance tube Outdoor unit 3-tube layout Suction tube Discharge tube Liquid tube Solenoid valve kit 2-tube layout Gas tube Liquid tube Indoor - Panasonic WU-216MF2U9 | - Installation Manual - Page 13
1-12. Installing Distribution Joint Pay special attention to any location, such as a basement, etc., where leaking refrigerant can CCAAUUTTIIOONN accumulate, since refrigerant gas is heavier than air. (1) R efer to "HOW TO ATTACH DISTRIBUTION JOINT" enclosed with the optional distribution joint - Panasonic WU-216MF2U9 | - Installation Manual - Page 14
1-13. Optional Distribution Joint Kits Refer to the installation instructions packaged with the distribution joint kit for the installation procedure. Table 15 Model name 1. CZ-P900PH1U 2. CZ-P224BH1U 3. CZ-P680BH1U 4. CZ-P1350BH1U Cooling capacity after - Panasonic WU-216MF2U9 | - Installation Manual - Page 15
outdoor units, select the distribution tube size for the total capacity of the outdoor units. 1-14. Optional Solenoid Valve Kit NOTE Refer to the installation instructions attached to the optional Solenoid Valve Kit. 15 @@&OHJOEE - Panasonic WU-216MF2U9 | - Installation Manual - Page 16
1-15. Example of Tubing Size Selection and Refrigerant Charge Amount Additional refrigerant charging Based on the values in Tables 3, 4, 5, 7, 10 and 11, use the liquid tubing size and length, and calculate the amount of additional refrigerant charge using the formula below. Unit of account (oz) - Panasonic WU-216MF2U9 | - Installation Manual - Page 17
Example: l Example of each tubing length Outdoor unit Type 96 Type 72 B A LA LB 1-1 1 Main tubing Distribution joint tubing LA = 131 ft. (40m) Outdoor side Indoor side LB = 16 ft. (4.9m) A = 7 ft. (2.1m) 1 = 98 ft. (30m) 1-1 = 82 ft. (25m) LC = 16 ft. (4.9m) B = 7 ft. (2.1m) 2 = 16 ft. - Panasonic WU-216MF2U9 | - Installation Manual - Page 18
ensure adequate ventilation. NOTE l Do not do any wiring or tubing within 1 ft. (300mm) of the front panel, because this space is needed as a servicing space for the compressor. l Ensure a base height of 4 in. (100mm) or more to ensure that drainage water does not accumulate and freeze around the - Panasonic WU-216MF2U9 | - Installation Manual - Page 19
(2m) between the airdischarge outlet and a nearby obstacle. 2-3. Installing the Outdoor Unit in Heavy Snow Areas In locations where wind-blown snow can be a problem, snow‑proof ducting (field supply) should be fitted to the unit and direct exposure to the wind should be avoided as much as possible - Panasonic WU-216MF2U9 | - Installation Manual - Page 20
2-5. Dimensions of Wind Ducting Reference diagram for air-discharge chamber (field supply) Note: Can be installed so that the air direction is to the front or rear direction. Air direction: Front direction 46-11/16 (1186) 45-19/32 (1158) 43-13/16 (1113) Top view 3/64 (1) 39-31/64 (1003) 5/64 - Panasonic WU-216MF2U9 | - Installation Manual - Page 21
C : 28-47/64 (730) Installation hole pitch B : 28-47/64 (730) Installation hole pitch downward tubing direction A : 37-61/64 (964) Installation hole pitch forward tubing direction Reference diagram for air-discharge chamber (field supply) (continued) Combination of units For various types of - Panasonic WU-216MF2U9 | - Installation Manual - Page 22
2-6. Dimensions of Snow Ducting Reference diagram for snow-proof ducting (field supply) Note: Can be installed so that the air direction is to the front or rear direction. Air direction: Front direction 42-1/4 (1073) unit: in. (mm) 34-21/64 (872) 2-29/32 (74) 46-11/16 (1186) 45-19/32 (1158) 43 - Panasonic WU-216MF2U9 | - Installation Manual - Page 23
A : 37-61/64 (964) Installation hole pitch forward tubing direction B : 28-47/64 (730) Installation hole pitch downward tubing direction Reference diagram for snow-proof ducting (field supply) (continued) Combination of units For various types of combination, refer to Technical Data. 7-3/32 (180) - Panasonic WU-216MF2U9 | - Installation Manual - Page 24
hole pitch) B: 28-47/64 (730) (Installation hole pitch) A: 37-61/64 (964) (Installation hole pitch) G D E E DF D 2 support area per each leg (x2) must install vibration insulator material and mount. The area of dimension marked with the asterisk (*) must cover the - Panasonic WU-216MF2U9 | - Installation Manual - Page 25
Air intake Unit: in. (mm) Air intake C B A 39-3/8 (1000) Air intake 45/64 (18) 19/32 (15) 45-9/32 (1150) (Installation hole pitch) 46-29/64 (1180) 3-3. Routing the Tubing A : 37-61/64 (964) [Installation hole pitch] * The tubing is routed out from the front. B : 28-47/64 (730) [Installation - Panasonic WU-216MF2U9 | - Installation Manual - Page 26
tubing Connection method Use Supplied connector tube? 1 Suction tube Brazing No Service valve Yes mounted on the 2 Discharge tube unit side: Flare counection tubes Remove flare nuts attached to the service valve and reuse them. Note: Make sure the service valve is completely closed. If not, - Panasonic WU-216MF2U9 | - Installation Manual - Page 27
1-3/16 (30) ttuubbee Suction tube Flare nut ø5/8 (ø15.88) For type 120/144 Unit: in. (mm) Valve cap width 35/64 (14) Service port cap width 43/64 (17) Service port cap width 43/64 (17) Valve cap width 17/16 (27) Flare nut ø1/2 (ø12.7) Flare nut ø1/4 (ø6.35) Valve cap width 35 - Panasonic WU-216MF2U9 | - Installation Manual - Page 28
l Precautions for brazing Be sure to replace the air inside the tube with nitrogen to prevent oxide film from forming during the brazing process. Be sure to use a damp cloth or other means to cool the valve unit during brazing. Work method Field-supply tube Remote valve Pressure-reducing valve ( - Panasonic WU-216MF2U9 | - Installation Manual - Page 29
4. ELECTRICAL WIRING 4-1. General Precautions on Wiring (1) Before wiring, confirm the rated voltage of the unit as shown on its nameplate, then carry out the wiring closely following the wiring diagram. CWAAURTNIOINNG (2) This equipment is strongly recommended to be installed with Earth Leakage - Panasonic WU-216MF2U9 | - Installation Manual - Page 30
4-3. Wiring System Diagram Power supply L1 * 208 / 230V, 60Hz, 1-PH L2 Remote Controller Ground B WHT 1 1 BLK 2 2 Power supply * L1 208 / 230V, 60Hz, 1-PH L2 Remote Controller Ground B WHT 1 1 BLK 2 2 Group control: Power supply L1 * 208 / 230V, 60Hz, 1-PH L2 Ground C Power supply - Panasonic WU-216MF2U9 | - Installation Manual - Page 31
CCAAUUTTIIOONN (1) When linking outdoor units in a network, see the section "ATTENTION!". (2) Do not install the inter-unit control wiring in a way that forms a loop. Outdoor unit Outdoor unit Outdoor unit Prohibited Prohibited Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit - Panasonic WU-216MF2U9 | - Installation Manual - Page 32
. A fire hazard may also exist. Therefore, ensure that all wiring is tightly connected. When connecting each power wire to the terminal, follow the instructions on "How to connect wiring to the terminal" and fasten the wire securely with the fixing screw of the terminal board. Strip 3/8" (10mm - Panasonic WU-216MF2U9 | - Installation Manual - Page 33
U-72MF2U94 / U-96MF2U94 / U-120MF2U94 / U-144MF2U94 In this case, replace the pins 1 and 2 of the 2P connector (BRN, EMG, CN69) with the pins 2 and 3. Cut out the jumper (JP11). (CR-72MF2U94/ACXA73-02070) Jumper JP11 EMG, CN69 2P connector, BRN n Wiring sample U-72MF2U9 / U-96MF2U9 / U-120MF2U9 - Panasonic WU-216MF2U9 | - Installation Manual - Page 34
U-72MF2U94 / U-96MF2U94 / U-120MF2U94 / U-144MF2U94 Electronic component box Inter-unit control wiring (U1, U2) 4P terminal board *1 Inter-outdoor unit control wiring (1, 2) 4P terminal board *1 Terminal board for power supply 3P terminal board *2 Earth terminal *3 Tightening torque lbs.inch - Panasonic WU-216MF2U9 | - Installation Manual - Page 35
5. HOW TO PROCESS TUBING The liquid tubing side is connected by a flare nut, and the gas tubing side is connected by brazing. 5-1. Connecting the Refrigerant Tubing Use of the Flaring Method Many of conventional split system air conditioners employ the flaring method to connect refrigerant tubes - Panasonic WU-216MF2U9 | - Installation Manual - Page 36
caused by refrigerant leakage. l In order to prevent damage to the flare caused by over-tightening of the flare nuts, use the table above as a guide when tightening. l When tightening the flare nut on the liquid tube, use an adjustable wrench with a nominal handle length of 7-7/8" (200 mm). 36 - Panasonic WU-216MF2U9 | - Installation Manual - Page 37
5-3. Insulating the Refrigerant Tubing Tubing Insulation l Thermal insulation must be applied to all unit tubing, including the distribution joint (purchased separately). How to arrange 2 tubes (between solenoid valve kit and indoor unit) Liquid tubing Gas tubing Insulation H ow to arrange - Panasonic WU-216MF2U9 | - Installation Manual - Page 38
been completed. Remove the valve caps from all service ports on the outdoor unit. Note that all service valves on the outdoor unit are kept closed manifold valve (with pressure gauges) and dry nitrogen gas cylinder to all service ports with charge hoses. The balance tube leak test is not necessary - Panasonic WU-216MF2U9 | - Installation Manual - Page 39
(3) Do a leak test of all joints of the tubing (both indoor and outdoor) and all service valves. Bubbles indicate a leak. Wipe off the soap with a clean cloth after a leak test. (4) After the system is found to be free of leaks, relieve - Panasonic WU-216MF2U9 | - Installation Manual - Page 40
accurately. ● If the additional refrigerant charge amount cannot be charged at once, charge the remaining refrigerant in liquid form by using the suction tube service valve with the system in Cooling mode at the time of test run. ● Close the valve on the cylinder containing R410A. Finishing the job - Panasonic WU-216MF2U9 | - Installation Manual - Page 41
If only 1 outdoor unit is installed, close the service valve on the balance tubes, and open the service valve on the other 3 tubes (suction, discharge, of the instruction manual, then have the customer actually operate the system. (6) Be sure to give the instruction manual and warranty certificate - Panasonic WU-216MF2U9 | - Installation Manual - Page 42
. Set the remote controller to a test run. Follow the section "7-8. Self-Diagnosis Function Table and Contents of Alarm Display" and resolve the problem. See the section "7-6. Setting Test Run Remote Controller." Does system operate? YES Return remote controller to normal mode. End test run. NO - Panasonic WU-216MF2U9 | - Installation Manual - Page 43
7-3. Main Outdoor Unit PCB Setting U-72MF2U9 / U-96MF2U9 Terminating resistance pin CN73 SW6 CN23 CN34 CN33 SW5 SW4 CN24 SW3 CN27 CN28 CN30 SW5 ON SW6 ON OFF OFF O/U. ADD NO. OF O/U SW4 SW3 ON OFF NO. OF I / U COOL HEAT MODE SW2 SW1 ON OFF R. C. ADD A. ADD CR-72MF2U9 / A748186 CN40 - Panasonic WU-216MF2U9 | - Installation Manual - Page 44
U-72MF2U94 / U-96MF2U94 / U-120MF2U94 / U-144MF2U94 Terminating resistance pin CN73 CN34 CN33 SW5 SW6 SW4 SW3 SW2 SW1 CN24 CN23 CN40 CN30 CN28 CN27 44 @@&OHJOEE - Panasonic WU-216MF2U9 | - Installation Manual - Page 45
l Outdoor unit number setting (SW5) Unit number setting Unit 1 (at shipment) Unit 2 Unit 3 Unit number setting (SW5) (3P Dip switch, Black) ON ON 1: ON 1 23 OFF ON ON 2: ON 1 23 OFF ON ON 1 & 2: ON 1 23 OFF Notes: (1) Unit 1 (outdoor main unit) needs to prepare the - Panasonic WU-216MF2U9 | - Installation Manual - Page 46
device. SILENT plug (2P, WHT) (CN33) Can be used when setting the outdoor unit fan in sound absorbing mode. For details, refer to Test Run Service Manual. 46 @@&OHJOEE - Panasonic WU-216MF2U9 | - Installation Manual - Page 47
7-5. Auto Address Setting Example: Basic Wiring Diagram (1) • Case of no link wiring (Inter-unit control wiring is not connected to a multiple system.) Indoor unit address setting is possible without starting the compressor. Unit 1 setting (outdoor main unit) No. of indoor units System address - Panasonic WU-216MF2U9 | - Installation Manual - Page 48
3 2 Example: Basic Wiring Diagram (2) • Case of link wiring No. 1 refrigerant system * See the section "ATTENTION!". Unit 1 setting (outdoor main unit) System address (System 1 setting) (SW1) (SW2) 1 ON ON No. of indoor units (13 units setting) (SW3) 1 2 OFF (SW4) ON ON Number of - Panasonic WU-216MF2U9 | - Installation Manual - Page 49
Ω. If the resistance value is out of range, check adjustment of the termination resistor again. Even if it is out of range, the problem is caused by wiring. • Is the wiring connection properly completed? • Are there any scratches or deterioration on the coverage? • M easure between conductors and - Panasonic WU-216MF2U9 | - Installation Manual - Page 50
Case 3.a Auto Address Setting in Heating Mode ● In case of impossibility of turning ON power to indoor/outdoor units in each refrigerant system: Indoor unit auto address setting cannot be made unless the compressor is started. How to Control Auto Address from Outdoor Unit 1. Make all settings - Panasonic WU-216MF2U9 | - Installation Manual - Page 51
Case 3.b Auto Address Setting in Cooling Mode ● In case of impossibility of turning ON power to indoor/outdoor units in each refrigerant system: The indoor unit auto address setting cannot be made unless the compressor is started. How to Control Auto Address from Outdoor Unit 1. Make all settings - Panasonic WU-216MF2U9 | - Installation Manual - Page 52
Auto Address Setting from the High-spec Wired Remote Controller (CZ-RTC5A) 1 K eep pressing the , and simultaneously for 4 or more seconds. buttons The "Maintenance func" screen appears on the LCD display. 2 P ress the or button to see each menu. If you wish to see the next screen - Panasonic WU-216MF2U9 | - Installation Manual - Page 53
Display During Auto Address Setting ● On the surface of outdoor unit control P.C. board LED 1 2 Blinks alternately * Do not short circuit the A.ADD pin (CN30) again during auto address setting. LEDs 1 and 2 go out and address setting is interrupted. * When auto address setting is normally - Panasonic WU-216MF2U9 | - Installation Manual - Page 54
simultaneously for 4 or more seconds. The "Maintenance func" screen appears on the LCD display. Maintenance func 20:30 (THU) 1. Outdoor unit error data 2. Service contact 3. RC setting mode 4.Test run Sel. Page [ ] Confirm 2 P ress the or button to see each menu. If you wish to see the - Panasonic WU-216MF2U9 | - Installation Manual - Page 55
press the button. Maintenance func 20:30 (THU) 1. Outdoor unit error data 2. Service contact 3. RC setting mode 4.Test run Sel. Page [ ] Confirm Change the -Diagnosis Function Table and Contents of Alarm Display" and correct the problem. 4. After the test run is completed, press the button - Panasonic WU-216MF2U9 | - Installation Manual - Page 56
in the system is returned to the outdoor unit. Pump down is used when the unit is to be moved, or before servicing the refrigerant circuit. Refer to Service Manual. CCAAUUTTIIOONN l This outdoor unit cannot collect more than the rated refrigerant amount as shown by the nameplate on the back. l If - Panasonic WU-216MF2U9 | - Installation Manual - Page 57
not good. If any other alarm appear on the display, refer to the Test Run Service Manual. • Alarm display can be checked by the outdoor maintenance remote controller. When operating, refer to the Test Run Service Manual. Alarm display can also be checked by number of blinking of LEDs 1 and 2 on - Panasonic WU-216MF2U9 | - Installation Manual - Page 58
Remote control display E09 E12 E14 E15 E16 E18 E20 E24 E25 E26 E27 E29 E30 E31 F01 F02 F03 F04 F05 F06 F07 F08 F10 F11 F12 F14 F16 F17 F23 F24 F29 F31 H01 H03 H05 H06 H07 H08 H11 H13 H15 H21 H27 H31 L01 L02 L03 L04 L05 L06 L07 L08 L09 L10 L11 L13 L17 P01 P03 Alarm contents Two or more remote - Panasonic WU-216MF2U9 | - Installation Manual - Page 59
Remote control display P04 P05 P09 P10 P11 P12 P14 P15 P16 P17 P19 P22 P26 P29 P31 Alarm contents Protection device activated. High pressure switch (63PH, 63PH1 or 63PH2) or compressor thermal protector (49C1 / 49C2). Missing phase in power input is detected at HIC for 1st compressor. Connection to - Panasonic WU-216MF2U9 | - Installation Manual - Page 60
Wired remote control display F04 F05 F06 F07 F08 F12 F14 F16 F17 F23 F24 P14 P03 P04 P05 P15 P16 P17 P19 P22 P26 P29 F29 F31 H01 H03 H05 H11 H13 H15 H06 H08 H27 Detected contents Indoor thermistor is either open or - Panasonic WU-216MF2U9 | - Installation Manual - Page 61
120Ω. If the resistance values are out of range, check again the terminating resistance. Nevertheless, if the values are out of range, the problem comes from wiring. • Is the connection properly made? Megger (Wire) Line • Are there any scratches or damages on the coated surface? • Measure the - Panasonic WU-216MF2U9 | - Installation Manual - Page 62
- NOTE - 62 @@&OHJOEE - Panasonic WU-216MF2U9 | - Installation Manual - Page 63
- NOTE - 63 @@&OHJOEE - Panasonic WU-216MF2U9 | - Installation Manual - Page 64
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INSTALLATION
INSTRUCTIONS
Air Conditioner
This air conditioner uses the refrigerant R410A.
NOTE
External diameter of service port R410A: 5/16" (7.94mm)
Model No.
Outdoor Units
Type
Outdoor Unit Type
Nominal Capacity
MF2
3WAY VRF System
72
96
120
144
U-72MF2U9
U-96MF2U9
U-120MF2U9
U-144MF2U9
U-72MF2U94
U-96MF2U94
U-120MF2U94
U-144MF2U94
• To be connecting Indoor Unit
Indoor Units
Type
Indoor Unit Type
Nominal Capacity
7
9
12
15
18
24
36
48
54
U2
4-Way Cassette
36" × 36"
S-07MU2U6
S-09MU2U6
S-12MU2U6
S-24MU2U6
S-36MU2U6
Y2
4-Way Cassette
24" × 24"
S-07MY2U6
S-09MY2U6
S-12MY2U6
S-18MY2U6
D1
1-Way Cassette
S-07MD1U6
S-09MD1U6
S-12MD1U6
F2
Concealed Duct
- Medium Static
S-07MF2U6
S-09MF2U6
S-12MF2U6
S-15MF2U6
S-18MF2U6
S-24MF2U6
S-36MF2U6
S-48MF2U6
S-54MF2U6
M2
Concealed Duct
- Low Static
S-07MM2U6 S-09MM2U6 S-12MM2U6 S-15MM2U6 S-18MM2U6
E1
Concealed Duct
- High Static
S-36ME1U6
S-48ME1U6
T2
Ceiling
S-12MT2U6
S-18MT2U6
S-24MT2U6
K2
Wall Mounted
S-07MK2U6
S-09MK2U6
S-12MK2U6
S-18MK2U6
S-24MK2U6
P1
Floor Standing
S-07MP1U6
S-09MP1U6
S-12MP1U6
S-15MP1U6
S-18MP1U6
S-24MP1U6
R1
Concealed Floor
Standing
S-07MR1U6
S-09MR1U6
S-12MR1U6
S-15MR1U6
S-18MR1U6
S-24MR1U6
Read through the Installation Instructions before you proceed with the installation.
In particular, you will need to read under the “IMPORTANT!” section at the top of the page.
85464369843023
CV6233323510
ACXF60-18571
01_302412_Eng.indd
1
2018/7/4
13:30:24