Poulan PP208EPS24 User Manual

Poulan PP208EPS24 Manual

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  • Poulan PP208EPS24 | User Manual - Page 1
    IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: PP208EPS24 SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 435999 08.11.10 TH Printed in the
  • Poulan PP208EPS24 | User Manual - Page 2
    including startup. CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot understand and follow all instructions on the machine and in the manual(s) before operating this unit . Vibration is generally a warning of trouble. 5. Stop the engine (motor) whenever
  • Poulan PP208EPS24 | User Manual - Page 3
    . Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will enable you to assemble
  • Poulan PP208EPS24 | User Manual - Page 4
    (1) SPRING (184505) ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your tightness. REMOVE SNOW THROWER FROM CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut down all four corners of carton
  • Poulan PP208EPS24 | User Manual - Page 5
    1. Raise upper handle to the operating position and tighten handle knobs securely. Additional carriage bolts, washers and handle knobs are in bag of parts. Use to secure upper handle to lower handle. Install in lower holes in handles. INSTALL SPEED CONTROL ROD (See Figs. 1 and 2) 1. Remove plastic
  • Poulan PP208EPS24 | User Manual - Page 6
    hole in auger control bracket. Secure with retainer spring. INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward
  • Poulan PP208EPS24 | User Manual - Page 7
    ASSEMBLY / PRE-OPERATION INSTALL CHUTE DEFLECTOR REMOTE CONTROL (See Figs. 8A and 8B) 1. Install remote cable bracket to discharge chute with 5/16-18 carriage bolt and 5/16-18 locknut as shown. Tighten securely. 2. Install remote cable eyelet to chute deflector with 1/4-20 shoulder bolt and 1/4-20
  • Poulan PP208EPS24 | User Manual - Page 8
    yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. IGNITION KEY. INSERT
  • Poulan PP208EPS24 | User Manual - Page 9
    MUFFLER GASOLINE FILLER CAP CHOKE CONTROL OPERATION ELECTRIC START BUTTON AUGER CONTROL LEVER POWER CORD PLUG DISCHARGE CHUTE CONTROL LEVER DRIVE SPEED CONTROL LEVER CHUTE DEFLECTOR DEFLECTOR REMOTE CONTROL LEVER TRACTION DRIVE CONTROL LEVER SAFETY IGNITION KEY ON / OFF SWITCH PRIMER FUEL
  • Poulan PP208EPS24 | User Manual - Page 10
    CONTROL SNOW DISCHARGE (See Fig. 12) WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from chute or auger become clogged, shut-off engine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to unclog
  • Poulan PP208EPS24 | User Manual - Page 11
    tool to dislodge this blockage. When cleaning, repairing, or inspecting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting. • Release the auger
  • Poulan PP208EPS24 | User Manual - Page 12
    wait for all moving parts to stop. 2. Adjust reversed, providing additional service before requiring replacement. Replace in the Maintenance section of this manual. ADD GASOLINE (See Fig. 18) . To avoid engine problems, the fuel system season. See Storage Instructions for additional information.
  • Poulan PP208EPS24 | User Manual - Page 13
    downwind whenever possible. • Adjust the skid plates to proper height for current snow conditions. See "TO ADJUST SKID PLATES" in this section of this manual. • For extremely heavy snow, reduce the width of snow removal by overlapping previous path and moving slowly. • Keep engine clean and clear of
  • Poulan PP208EPS24 | User Manual - Page 14
    operator must maintain snow thrower as instructed in this manual. Some adjustments will need to be maintenance schedule in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to parts dealer. Tire sealant also prevents tire dry rot and corrosion. 14
  • Poulan PP208EPS24 | User Manual - Page 15
    manual). The V-belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your nearest dealer axle (See "TO REMOVE WHEELS" in the Service and Adjustments section of this manual). 7. Remove oil fill cap/dipstick. Be
  • Poulan PP208EPS24 | User Manual - Page 16
    service or adjustments: 1. Be sure the on/off switch is in the OFF position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts discharged, see "TO CONTROL SNOW DISCHARGE" in the Operation section of this manual. SHEAR BOLTS (See Fig. 19) AUGER SHEAR BOLTS Both right and left
  • Poulan PP208EPS24 | User Manual - Page 17
    should be replaced. It is recommended that the belt(s) be replaced by a service center/department. NOTE: It is recommended that both the auger and traction drive COVER - See "TO REMOVE BELT COVER" in this section of this manual. 4. REMOVE ENGINE PULLEY - Remove bolt, flat washer securing pulley to
  • Poulan PP208EPS24 | User Manual - Page 18
    punctures or prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. ENGINE See engine manual. CARBURETOR Your carburetor is not adjustable. Engine performance should not be affected at altitudes up to
  • Poulan PP208EPS24 | User Manual - Page 19
    Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts and/or dirt in your gasoline will cause problems. • If possible, store your snow thrower
  • Poulan PP208EPS24 | User Manual - Page 20
    TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service center/department. PROBLEM CAUSE CORRECTION ON position). 5. Move to FULL position. 6. Prime as instructed in the Operation section of this manual. 7. Wait a few minutes before restarting, DO NOT prime.
  • Poulan PP208EPS24 | User Manual - Page 21
    - MODEL NUMBER PP208EPS24 (96198002702) AUGER HOUSING / IMPELLER ASSEMBLY 1 KEY NO. 1 2 3 4 PART NO. 404928X428 404931X431 72270505 155377 DESCRIPTION AUGER HOUSING SCRAPPER BAR CARRIAGE BOLT 5/16−18 X .625 NUT 5/16−18 3 (5x) 4 (5x) 2 01.07.001-A 2 1 KEY NO. 1 2 PART NO. 420493X479 420494X479
  • Poulan PP208EPS24 | User Manual - Page 22
    REPAIR PARTS SNOW THROWER - MODEL NUMBER PP208EPS24 (96198002702) AUGER HOUSING / IMPELLER ASSEMBLY 5 15 14 4 11 6 11 16 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty
  • Poulan PP208EPS24 | User Manual - Page 23
    THROWER - MODEL NUMBER PP208EPS24 (96198002702) AUGER HOUSING / IMPELLER ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 PART NO. 175321X431 427148 188909 427146 175322 178675X431 192199 405400 73800400 74780426 427942
  • Poulan PP208EPS24 | User Manual - Page 24
    SNOW THROWER - MODEL NUMBER PP208EPS24 (96198002702) AUGER HOUSING / IMPELLER ASSEMBLY 2 3 1 1 2 3 01.07.024-B KEY NO. 1 2 3 PART NO. 420478 411939 179582 DESCRIPTION AUGER BEARING BEARING PLUG SCREW 5/16−18 X 1.00 4 4 01.11.001-B 3 2 3 KEY PART NO. NO. DESCRIPTION 1 174762X431 SKID
  • Poulan PP208EPS24 | User Manual - Page 25
    PP208EPS24 (96198002702) CONTROL PANEL / CHUTE 5 7 15 3 16 *14 KEY NO. 1 2 3 4 5 6 7 8 9 *10 *11 *12 *13 *14 15 16 PART 1/4-20 6 CARRIAGE BOLT 3/8-16 X .625 NUT 5/16-18 DEFLECTOR SPRING (SERVICE PART) DEFLECTOR CONTROL (SERVICE PART) DEFLECTOR CABLE BLACK *11 6 *10 *13 *12 9 8 01.09.
  • Poulan PP208EPS24 | User Manual - Page 26
    - MODEL NUMBER PP208EPS24 (96198002702) CONTROL PANEL / CHUTE 2 2 *3 1 *7 *6 KEY NO. 1 2 *3 *4 *5 *6 *7 PART NO. 428272 17501010 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. 2 1 KEY NO. 1 2 PART NO. 421249 74041024 DESCRIPTION STEER CABLE SCREW 10−24 X
  • Poulan PP208EPS24 | User Manual - Page 27
    THROWER - MODEL NUMBER PP208EPS24 (96198002702) HANDLES 5 1 6 8 5 8 6 2 39 7 8 49 7 KEY PART NO. NO. 5/16−18 9 155415 WASHER 01.08.003-A 1 KEY PART NO. NO. DESCRIPTION 1 419797X431 LOWER HANDLE 2 427513X431 PIVOT SUPPORT WELDMENT 3 428867 SCREW 5/16−18 X .750 2 4
  • Poulan PP208EPS24 | User Manual - Page 28
    THROWER - MODEL NUMBER PP208EPS24 (96198002702) HANDLES 10 2 11 9 5 7 6 8 47 9 1 3 8 01.08.002-G 13 13 14 12 12 14 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 412683X431 424517X431 424516X431 412679X008 426918X008 412677 421613 169675 17060410 414280 414281 178899 19131316 72120618
  • Poulan PP208EPS24 | User Manual - Page 29
    SNOW THROWER - MODEL NUMBER PP208EPS24 (96198002702) HANDLES 10 1 2 10 3 8 9 4 KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 180480 405740 180445 187716 180447 178669 180926 72270505 155377 169675 DESCRIPTION IMPELLER ROD TRACTION ROD SHIFTER ROD TOP SHIFTER ROD BOTTOM SPRING SLEEVE IMPELLER
  • Poulan PP208EPS24 | User Manual - Page 30
    SNOW THROWER - MODEL NUMBER PP208EPS24 (96198002702) HANDLES 7 3 2 4 5 5 6 41 01.10.007-B KEY PART NO. NO. 1 182906 2 178668 3 180927 4 10−24 X 1.25 WIRE HARNESS BULB 4 5 2 1 6 KEY PART NO. NO. DESCRIPTION 31 412675X431 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831
  • Poulan PP208EPS24 | User Manual - Page 31
    SNOW THROWER - MODEL NUMBER PP208EPS24 (96198002702) DRIVE 6 7 1b 8 4 3 1b 7 1a 5 6 2 3 4 01.03.002-A KEY NO. 1 1a 1b 2 3 4 5 6 7 8 PART NO. 404923 404307 184206 402691 174697 179830 146315 17490508 155443 189282 DESCRIPTION AXLE ASSEMBLY (assy of 1a,1b) AXLE SHAFT ROLL PIN 3/16 X 1.50
  • Poulan PP208EPS24 | User Manual - Page 32
    REPAIR PARTS SNOW THROWER - MODEL NUMBER PP208EPS24 (96198002702) DRIVE 42 EXPLODED 2 16 1 17 15 14 15 12 9 11 11 = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 32
  • Poulan PP208EPS24 | User Manual - Page 33
    SNOW THROWER - MODEL NUMBER PP208EPS24 (96198002702) DRIVE KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NO. DESCRIPTION 198875 17501010 402685X428 17490508 57079 405485 198580 403097X431 402881 403096X431 191730 402856X431 416717X431 187101 700279 427542
  • Poulan PP208EPS24 | User Manual - Page 34
    THROWER - MODEL NUMBER PP208EPS24 (96198002702) CHASSIS / ENGINE / PULLEYS 2 3 2 3 1 01.00.034-A KEY NO. - 1 2 3 PART NO. DESCRIPTION 436266 418694X428 150406 428867 COMPLETE LCT ENGINE FRAME BOLT 3/8-16 SCREW 5/16-18 X .750 1 01.01.004-A 1 KEY NO. 1 PART NO. 427963X428 DESCRIPTION ENGINE
  • Poulan PP208EPS24 | User Manual - Page 35
    NUMBER PP208EPS24 (96198002702) CHASSIS / ENGINE / PULLEYS 23 22 14 24 21 20 11 14 21 13 20 12 14 15 6 7 10 8 01.21.003-C 19 18 17 16 5 4 3 9 2 KEY PART NO TRACTION SCREW 5/16-18 X 1 .00 LOCKWASHER 5/16 BELT GUIDE LOCKWASHER 5/16 IDLER BUSHING NOTE: All component dimensions given in
  • Poulan PP208EPS24 | User Manual - Page 36
    SNOW THROWER - MODEL NUMBER PP208EPS24 (96198002702) WHEELS 1 2 01.06.017-A KEY NO. 1 2 PART NO. 432333X421 432334X421 DESCRIPTION WHEEL ASSEMBLY LH WHEEL ASSEMBLY RH 1 2 01.15.003-C 4 3 KEY NO. 1 2 3 4 PART NO. 410293 410294 17490408 17600406 DESCRIPTION CABLE BRACKET LH CABLE BRACKET
  • Poulan PP208EPS24 | User Manual - Page 37
    THROWER - MODEL NUMBER PP208EPS24 (96198002702) WHEELS 2 2 17 23 43 1 20 19 16 17 18 15 22 16 24 65 7 98 10 20 23 21 11 22 19 21 12 14 1011 9 1214 13 13 8 2 7 6 5 34 1 2 01.15.001-B KEY NO. 1 PART NO. 405161 DESCRIPTION COVER 2 184471 SHOULDER SCREW 3 12000045
  • Poulan PP208EPS24 | User Manual - Page 38
    SNOW THROWER - MODEL NUMBER PP208EPS24 (96198002702) BAG OF PARTS 3 2 01.14.003-B 4 6 5 7 8 9 10 1 12 11 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 198563 169675 180684 184505 179829 191730 72250505 751153 73800600 19131316 192090 73800400 DESCRIPTION POWER CORD RETAINER PIN WRENCH
  • Poulan PP208EPS24 | User Manual - Page 39
    PP208EPS24 (96198002702) DECALS 1 4 9 6 1 3 11 KEY NO. 1 3 4 6 9 11 - - - PART NO. 181037 181035 181042 181033 429591 429590 435999 436000 DESCRIPTION DECAL, DANGER DECAL, DANGER, DEFLECTOR DECAL, DANGER DECAL, INSTRUCTION DECAL, SPEED CONTROL DECAL, TRACT/CLUTCH LEVER OWNER'S MANUAL
  • Poulan PP208EPS24 | User Manual - Page 40
    without charge for parts or labor incurred in replacing parts, any part which we find in accordance with the instructions furnished. This Warranty does service dealer. Should you have any unanswered questions concerning this Warranty, please contact: Poulan Pro Outdoor Products Customer Service
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OWNER'S MANUAL
MODEL NUMBER:
PP208EPS24
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL
Do Not Throw Away
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions.
Failure to do so
can result in serious injury.
435999
08.11.10
TH
Printed in the U.S.A.