1996 Ford F250 Owner's Manual

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1996 Ford F250 manual table of contents:

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  Table of Contents Introductory Information ...1 Safety Restraints ...11 Starting Your F-Series ...49 Warning Lights and Gauges ...63 Instrument Panel ...Series ...169 Roadside Emergencies ...253 Customer Assistance ...281 Reporting Safety Defects...288 Accessories ...293 Servicing Your F-Series ...301
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  Introductory Information Ford's Commitment to You At Ford Motor Company, excellence is the continuous commitment to achieve the best result possible. It is dedication to learning what you want, determination to develop the right concept, and execution of that concept with ...
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  ... you. If you do not know which information applies to your vehicle, talk to your dealer. This...describes equipment and gives specifications for equipment that was in effect when this guide was approved for printing. Ford may discontinue models or change specifications or design without any notice and ...
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  ... information under a technical term. Canadian Owners - French Version French Owner Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3...
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  ... numbers on the first page of this owner guide. Buying a Ford Extended Service Plan If you bought your vehicle in the U.S., you can buy a Ford Extended Service Plan for your vehicle. This optional contract ... did not take advantage of the Ford Extended Service Plan at the time of purchase, you may ...
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  ...the Light Truck Body Builders Advisory Service on 1-800-635-5560. Use of your Ford light truck as an ambulance... risk of spraying fuel which could lead to fires. If your light truck is equipped with the Ford Ambulance Preparation Package it will say so on its information decal. The decal is located on...
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  ... same as the warranty number that appears on your owner card. You should include this number any time you write to Ford Motor Company about your vehicle. The Vehicle Identification Number is attached to your vehicle in the following places: Complete ...
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  ... to the left front door lock facing or the door latch post pillar. It is required by the National Highway Traffic Safety Administration .... For further information about the Safety Compliance Certification Label and the information contained on it, refer to the Index. Incomplete Vehicles On completed ...
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  ... to your intended use for the vehicle, and to arrange for the installation of required equipment. Your Ford dealer has information about the availability of many items of equipment which ... miles/800 km after any wheel change or any other time the wheel lug nuts have been loosened. 8
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  ..., however, believes that continual improvement in customer satisfaction is a high priority. For this reason, Ford has authorized their dealers to repair,...first. Customers may be required to bring their vehicle in for inspection by a Ford representative. Polish your vehicle to remove harmful deposits ...
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  ... Wash chrome and aluminum parts with the same detergent you use to wash the vehicle body, such as Ford Premium Car Wash Concentrate. You can use Ford Extra Strength Tar and Road Oil Remover or equivalent to clean grease, oil, and tar from chrome-...
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  Safety Restraints Important Safety Belt Information The use of safety belts helps to restrain you and your passengers in case ... these safety belts. Also see Safety Restraints for Children in this chapter for special instructions about using safety belts for children. RWARNING Make sure that you and ...
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  ...use a single belt for more than one person or across more than one seating position. Each seating position in your vehicle has a specific safety belt assembly which is made up of one buckle and one tongue that are designed to be used as a pair. Failure to follow these precautions could increase the ...
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  RWARNING Lock the doors of your vehicle before driving to lessen the risk of the door coming open in a collision. Your vehicle is equipped with a dual locking mode retractor on the shoulder belt portion of the combination lap/shoulder safety belt for front seat passenger and rear seat outboard ...
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  ...: When the combination lap/shoulder belt is unbuckled and allowed to retract completely, the retractor will switch back to the vehicle sensitive (emergency) locking mode. See the detailed instructions under Safety Seats for Children in this chapter...
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  ...sure the belt is not twisted. If it is, remove the twist. Insert the belt tongue into the proper buckle until you hear a snap and feel it latch. Make sure the tongue is securely fastened to the buckle by pulling on tongue. RWARNING Use the shoulder belt on the outside shoulder only. Never wear the ...
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  To tighten the lap portion of the belt, pull up on the shoulder belt until it fits you snugly. The belt should rest as low on your hips as possible. RWARNING Use the shoulder belt on the outside shoulder only. Never wear the shoulder belt under the arm. Never swing it around the neck over the ...
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  ... To fasten the belt, pull the belt across your hips and insert the tongue into the correct buckle on your seat until you hear a snap and feel it latch. Make sure the buckle is securely fastened by pulling tongue. Adjust the belt so that it fits snugly and as low as possible around the hips: u If ...
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  ... outboard lap/shoulder belts 2. While the belt retracts, guide the tongue to its stowed position. If you do not guide the tongue, it may strike you or part of the vehicle. How to Untwist or Unjam a ...the belt out and let it retract several times to make sure that the belt works properly. 3....
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  Procedure to Correct a Twisted Safety Shoulder Belt at the "D" Ring (if so equipped) Front and/or Rear Outboard Seating Positions NOTE: The restraint system shown in the following figures may be different than the restraint system in your vehicle. However, use these figures and this procedure ...
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  1. Grasp the belt webbing at the "D" ring. See Figure 2. 2. 3. Rotate and fold the belt webbing over itself as required to remove the twist. Feed the folded portion of the belt through the "D" ring. 20
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  ... completed, the safety belt should look like Figure 3. Safety Belt Extension Assembly For some people, the safety belt may be too short even when it ... about eight inches (20 cm) to the belt length with a safety belt extension assembly (part number 611C22). Safety belt extensions are available at no ...
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  ...belt assemblies, including retractors, buckles, front seat belt buckle support assemblies (slide bar) (if so equipped), child safety ...so equipped), and attaching hardware, should be inspected after any collision. Ford recommends that all safety belt assemblies used in vehicles involved in a collision...
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  Air Bag Supplemental Restraint System (SRS) Driver air bag (F-150 - F-250 under 8500 lbs. only) Your vehicle is equipped with a driver side air bag supplemental restraint system located in the steering wheel and identified by the letters "SRS" in the center of the wheel. The driver air bag is...
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  ... as it inflates. RWARNING Do not place objects or mount equipment on or near the air bag cover on the steering wheel or in front seat areas that may come in contact with a deploying air bag. Failure to follow this instruction may increase the risk of personal injury in the event of a collision. 24
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  ...second part is the electrical system, which has impact sensors, and a diagnostic module, and backup power supply. The diagnostic module monitors its own internal circuits and the supplemental air bag electrical system readiness, including the impact sensors, ...
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  ... happen, even intermittently, have the air bag system serviced at your Ford or Lincoln-Mercury dealer immediately. Tone generator The air bag readiness light indicates the air ... the Air Bag Supplemental Restraint System or its fuses. See your Ford or Lincoln-Mercury dealer. 26
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  ... a frontal impact. When the sensor system is activated, electric current flows to the inflator and the system ignites the gas generant. The propellant then rapidly burns in the metal container. The rapid burning produces nitrogen gas and small amounts of dust. The nitrogen gas and...
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  4. After inflation, the gas empties through holes in the air bag. The air bag deflates at once. The surface of the air bags and the vehicle interior may be dusted with a powdery residue. The powder is cornstarch or talcum powder, which is used to lubricate the air bag as it inflates, and sodium ...
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  Inflated driver side air bag RWARNING If the air bag is inflated, THE AIR BAG WILL NOT FUNCTION AGAIN AND MUST BE REPLACED IMMEDIATELY. If the air bag is not replaced, the unrepaired area will increase the risk of injury in a collision. 29
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  ... bags or air bag equipped vehicles, see your local Ford or Lincoln-Mercury dealer, or refer to the procedures in the 1995 Ford Service Manual. Information on how to order a service manual is available at an authorized Ford or Lincoln-Mercury dealer. You can ...
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  The label located on the back of the driver's sun visor 31
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  Label on radiator support in the engine compartment Safety Restraints for Children In the U.S. and Canada, you are required by law to use safety restraints for children. If small children ride in your vehicle - this generally includes children who are four years old or younger and who weigh 40 ...
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  ... always be secured to prevent it from shifting and causing damage to the vehicle or harm to passengers. RWARNING Carefully follow all of the manufacturer's instructions included with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be ...
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  ... unattended in your vehicle. Safety Belts for Children Children who are too large for child safety seats should always wear safety belts. (See instructions with your child seat, or contact its manufacturer, to determine maximum size of child that will safely fit in the seat.) RWARNING If safety ...
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  ... the child. Always follow the safety seat manufacturer's instructions when installing and using the safety seat. Ford recommends the use of a child safety seat having a... which is capable of providing a tether anchorage. For more information on top tether straps see Attaching Safety ...
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  RWARNING Carefully follow all of the manufacturer's instructions included with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision. RWARNING Seatbacks should be upright for use with child safety ...
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  Installing Child Safety Seats Your vehicle is equipped with a dual locking mode retractor on the shoulder belt portion of the combination lap/shoulder safety belt for the front seat passenger and a dual-locking mode retractor for rear outboard passengers. If you choose to install a forward-facing ...
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  3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer's instructions. See Figure 2. Be sure that the belt webbing is not twisted. 38
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  Routing the lap/shoulder belt 4. Insert the belt tongue into the buckle for that seating position until you hear and feel the latch engage. Figure 3. Make sure tongue is latched securely to buckle by pulling on tongue. 39
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  Buckling the belt 5. Grasp the shoulder portion of the belt and pull downward until all of the belt is extracted and a click is heard. At this time, the retractor is in the automatic locking mode (child seat restraint mode). Figure 4. NOTE: The dual-locking mode retractor must be in the automatic...
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  Setting the retractor to automatic locking mode 6. Allow the belt to retract. Pull up on the shoulder webbing. A clicking sound will be heard as the belt retracts. This indicates the retractor is in the automatic locking mode. Push down on the child seat while you pull up on the belt to remove ...
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  42
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  7. Before placing the child in the child seat, forcibly tilt the seat from side to side, and tug it forward to make sure that the seat is securely held in place, Figure 7. Checking that the seat is secure 43
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  ... prior to each use. If the retractor is not locked, repeat steps 4 through 7. To remove the retractor from automatic lock mode, allow webbing to retract fully to its stowed position and the retractor will automatically switch back to the vehicle sensitive locking mode for normal adult usage. 44
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  ... tongue and webbing through the child seat according to the child seat manufacturer's instructions. Insert the belt tongue into the proper buckle for the center seating position until you hear a snap and feel it latch. Make sure the tongue is securely fastened to the buckle by pulling on ...
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  ... bracket kit (613D74) available at no charge from any Ford dealer. Read and follow ... to attach the tether strap to the tether bracket. Ford recommends placement of tethered safety seats ... installed to the tether anchoring point as shown in the instructions provided with the child tether strap anchor ...
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  If a tethered seat is installed in the front seat, Ford recommends placement of the tethered safety seat in the center front seating position, with the tether strap secured to the center rear lap belt tongue or to the webbing of the buckled center rear lap belt behind the child safety seat. The rear...
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  Starting Your F-Series Ignition Understanding the Positions of the Ignition The positions of the key in the ignition lock cylinder. ON allows you to test your vehicle's warning lights (except the brake system warning light) to make sure they work before you start ...
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  ... moved out of Park (automatic transmission) or out of gear (manual transmission), your vehicle may move ... parking brake fully and turn off the ignition when leaving the vehicle. LOCK is the only position ... key release button if your vehicle's manual transmission gearshift is mounted on the floor. 50
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  ... open the driver's door while the key is in the ignition. Never leave your vehicle unattended ... Procedures for removing your key from the ignition will vary, depending on the type of gearshift your vehicle ... allows you to remove your key from the ignition. The key release lever is on the upper right...
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  ...mounted on the floor: 1. 2. 3. 4. 5. 6. Put the gearshift in 1 (First). Turn the ignition key to OFF. Set the parking brake fully before removing your foot from the service brake. Push and hold in the key ...Always set the parking brake fully and turn off the ignition when leaving the vehicle. 52
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  ...-powered vehicles, refer to the Diesel Engine Owners Guide Supplement for information on starting your vehicle. When starting a fuel-injected engine, the most ... or Neutral (manual transmission), turn off all the accessories, and start the vehicle. Let the engine idle for at least ...
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  ... Guarding Against Exhaust Fumes in this chapter for more instructions. Before you start your vehicle, ... off when starting. If you have an automatic transmission, make sure that the gearshift lever is in P (Park) ... you turn the key. If you have a manual transmission, make sure that the parking brake is...
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  .... Starting Your Engine To start your engine: 1. 2. 3. Follow the steps under Preparing to Start Your Vehicle at the beginning of this section. Turn the ignition key to the ON position. DO NOT depress the accelerator pedal when starting your engine. DO NOT use the accelerator while the vehicle is ...
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  ... the engine. After you start the engine, let it idle for a few seconds. Keep your foot on the ...) unless you have the brake pedal depressed. (The ignition must be in the ON position.) If you cannot shift .... Remove the key. Insert the key and rotate one position clockwise (ignition in the OFF position).
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  ... still does not start after two attempts: 1. 2. 3. 4. 5. Turn the ignition key to the OFF position. Press the accelerator all the way... the engine still does not start, the fuel pump shut-off switch may have been triggered. For directions on how to reset the switch see Fuel Pump Shut-Off Switch later ...
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  ...faster than its normal idle speed. It should, however, slow down after a short time. If it does not, have the idle speed checked. ... automatically, do not allow your vehicle to idle for more than 10 minutes. Have the vehicle checked. RWARNING Extended idling at high engine speeds can produce very...
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  ... but Does Not Start or Does Not Start After a Collision Fuel Pump Shut-off Switch If the engine cranks but does ... does not start after a collision, the fuel pump shut-off switch may have been triggered. The shut-off switch is a device intended to stop the fuel pump when your vehicle has been...
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  Fuel pump shut-off switch location NOTE: Refer to the Motorhome Class A Chassis Owner Guide for information regarding the fuel pump shut-off switch for your motorhome chassis. RWARNING If you see or smell fuel, do not reset the ...
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  ... your vehicle again. If you do not see or smell fuel, you can try to start your vehicle again. Check all vehicle warning lights before driving your vehicle. 6. Reset button for fuel pump shut-off switch Guarding Against Exhaust Fumes Carbon monoxide, although colorless and odorless, is ...
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  .... If the engine is idling while you are stopped in an open area for long periods of time, open the ... air. u HEATING - Set fan speed at MEDIUM or HIGH, the function selector knob on VENT, FLOOR, ... control knob on any desired position. MEDIUM or HIGH, the function selector knob on NORM or VENT and ...
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  Warning Lights and Gauges The instrument panel (dashboard) on your vehicle is divided into several different sections. The illustrations on the following pages show the major parts of the instrument panel that are described in this chapter. Some items shown may not be on all vehicles. Your vehicle ...
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  Mechanical cluster 64
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  Mechanical cluster with tachometer 65
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  .... All of the warning lights and gauges alert you to possible problems with your vehicle. Some of the lights listed are optional. The ... brake is not fully released, that the brake fluid level is low in the master cylinder reservoir or the vacuum pressure is low on diesel engine vehicles. If the fluid ...
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  ... Warning Light To check the amber ABS brake warning light turn the ignition key to ON. The ABS brake warning light should glow momentarily. NOTE: If it... on or comes on while driving, have the braking system checked by a qualified service technician as soon as possible. NOTE: If a fault occurs in the ...
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  ...is buckled while the light is u If the safety belt is buckled before the ignition is turned to the ON position, neither the light nor the chime will come...vehicle's powertrain control system during normal operation. If an emission problem is detected, the Check Engine Warning Light (in the cluster)...
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  ... system wires or components. The light comes on briefly when you turn the ignition key to ON, but it should turn off when the engine starts. If the light does not come on when you turn the ignition to ON or if it comes on and stays on when you are driving, have your vehicle serviced as soon as ...
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  ...If your light truck is equipped with dual fuel tanks, the "CHECK ENGINE" light may ... before you switched to the auxiliary fuel tank. This condition is normal and the light should ... set a Diagnostic Trouble Code indicating that the engine was misfiring while the last of the fuel was being consumed....
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  ... The charging system light This light comes on every time you turn the ignition to the ON or START position (engine off). The light should go off when the ... and Tone Generator This light illuminates for six seconds when the ignition is turned to the ON position. If the light fails to ...
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  ... air bag readiness light Battery Voltage Gauge (Voltmeter) This gauge shows you the battery voltage when the ignition key is in the ON position. If you are running electrical accessories (when the engine is off, or idling at a low speed), the pointer may ...
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  ... could result. Check the engine's oil level, following the instructions on checking and adding engine oil. Refer to .... If you do not follow these instructions, you or others could be injured. To assure an .... Contact your nearest dealer for further service actions. 4. Engine oil pressure gauge 73
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  .... High beam indicator light "Headlamps On" Alert Chime This chime will sound if ... approximately how much fuel is in the fuel tank only when the ignition switch is ON. The fuel gauge indicator may vary slightly when the vehicle is in motion. With ignition switch OFF, the fuel gauge indicator may...
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  ...UNTIL THE ENGINE IS COOL. Check the coolant level following the instructions on checking and adding coolant to your engine, see... the Index. If you do not follow these instructions, you or others could be injured. 3. ... Index. If you do not follow these instructions, you or others could be injured. 75
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  ...the original factory-set accuracy. NOTE: The conversion constant can only be changed six times once the vehicle leaves the factory. Your Ford dealership service personnel can change the conversion constant. Some vehicles are equipped with a vehicle ...
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  If you are experiencing an "engine cut-out" condition at high speeds, it may be the result of this limiting device. It is a normal condition and can be avoided by reducing vehicle/engine speed. Speedometer Odometer/Trip Odometer The Liquid Crystal Display (LCD) odometer is a combination trip ...
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  ... maintain peak engine speed (RPM) below a specified limit. This feature is only evident on automatic transmission vehicles when shifting manually (1, 2, D) ... displacement). If you are experiencing an "engine cut-out" condition at high speeds, it may be the result of this limiting device. It is a ...
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  Instrument Panel Controls NOTE: The following section does not apply to Stripped Chassis vehicles. See your Body Builder's instructions for location and operation of controls for climate control systems, lamps, radio and windshield wiper/washer. 79
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  Instrument Panel, Controls and Mechanical Cluster with Tachometer 80
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  ... panel. Each of these registers contain a louver assembly which can be manually adjusted to direct airflow up, down, left, right, and positive shut-...the instrument panel below the radio and will operate only when the ignition key is turned to the ON position. Your air conditioner and...
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  To turn your air conditioner and heater system on, select any position except OFF. This will turn the fan on and allow airflow into the vehicle. To turn your air conditioner and heater off, select OFF. This will turn the fan off and stop airflow from coming into the vehicle. Temperature selection ...
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  ... but can be heated by rotating the center knob in the RED area. MIX Select MIX to get air to the floor and windshield defrosters at the same time. If the outside temperature is about 50˚ (10˚C) or warmer, the air will also be dehumidified to remove moisture. This feature will help prevent fogging ...
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  ... Standard Heater The control for your Heater system is located in the center of the instrument panel below the radio and will operate only when the ignition key is turned to the RUN position. Your Heater will heat and/or ventilate your vehicle interior depending on the Function and temperature you ...
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  To turn your Heater system on, select any position except OFF. This will turn the fan ON and allow air flow into the vehicle. Select OFF to turn your Heater off. This will turn the fan off and stop outside air from coming into the vehicle. Temperature selection The Temperature knob is the rotating ...
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  ... air can be heated by rotating the temperature knob into the RED area. MIX Select MIX to get air to the floor and windshield defrosters at the same time. V DEF Select V DEF to obtain maximum air flow to the windshield. Rotate the temperature knob into the RED area for the air temperature required to...
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  u Do not put objects under the front seats that will interfere with the flow of air under the seats to the back seat area of your vehicle. u Remove any snow, ice, or leaves from the air intake area at the bottom of the windshield. Climate control knobs (Heater A/C system) Climate control knobs (...
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  Dual Fuel Tank Selector Switch Not Available on F-Series Standard Wheelbase (117") (4 x 4) To choose which fuel tank that you want your ... or rear) you must use this switch. Your fuel gauge will display the amount of fuel available in the currently selected tank. The fuse that ...
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  ...Exterior Lights Turning On the Exterior Lights To turn on your headlamps, parking lamps, marker lamps, and tail lamps, use the headlamp switch to the left of the steering column. 1. Pull the... lamps. Rotate fully counterclockwise to operate courtesy and cargo lamps. 2. 3. Headlamp switch 89
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  ...column. Fog lamp switch The fog lamps act as a supplement to the low beam headlamps under ... beam headlamps are on. To maximize fog lamp bulb life it is recommended that the fog lamp switch... to turning off the headlamps. u To turn the fog lamps on, push the ON side of the rocker switch. An indicator...
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  ... Daytime Running Light (DRL) system turns the high beam headlamps on, with a reduced light output, ... instrument panel lights can be turned on by pulling the headlamp switch toward you to either the first or ... You can brighten or dim the instrument panel lights by rotating the headlamp switch knob. 91
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  ...lamp is automatically turned on when the driver or passenger door is opened. Turning the headlamp switch fully counterclockwise will operate the interior lamp when the ... rear window. Use the headlamp control switch to turn on the cargo lamp and interior courtesy lights. A high-mount brakelamp feed is...
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  Cargo/High-mount brakelamp RWARNING Do not drive your vehicle with the cargo/courtesy light on. Showing a white light to the rear while driving ... Lamps (If equipped) The map lamps are located inside the dome light assembly, on each side of the dome light. Each lamp has its own switch. Map lamps 93
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  Cleaning the Instrument Panel Lens Clean the instrument panel lens with a soft cloth and a glass cleaner, such as Ford Ultra-Clear Spray Glass Cleaner, or equivalent. Do not use paper towel or an abrasive cleaner to clean the lens as these may cause scratches. Cleaning the Interior Lamps Your ...
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  ... Lever You can use the turn signal lever on the left side of the steering column to: u operate the turn signals and cornering lamps u turn the high beams on/off u flash the lights u turn the windshield wipers and washer on/off Turn Signals Move the lever up to signal a right turn. Move it down to ...
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  ... hand signals in the meantime. High Beams To turn on the high beams, turn the headlamp control knob to... signal lever away from you until it latches. When the high beams are ON, the high beam indicator light on... beams, pull the lever toward you until it latches. The high beam indicator light turns off...
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  Headlamp high beam switch and turn signal lever Flashing the Lights To flash the headlamps, pull the... headlamps will flash whether the headlamp knob is on or off. Windshield Wipers and Washer To turn on the windshield wipers, the ignition key must be turned to the ON or ACC position. Turn the knob ...
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  ... before turning off (if wipers were off) or returning to HI, LO, or the interval setting selected. Do not try to clean the windshield when the washer fluid container is empty or activate the washers at any time for more than 15 seconds continuously. This could damage the washer pump system. 98
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  ... the washer fluid. If you cannot see through the windshield clearly, it can increase the risk of being involved in a collision. For information about refilling the washer fluid or replacing your windshield wiper blades, see Windshield washer fluid and ...
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  Hazard flasher Horn To sound the horn, press either horn pad. Horn location (with speed control option) 100
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  Tilt Steering (If equipped) RWARNING Never adjust the steering wheel when the vehicle is moving. Turn signal and tilt release wheel lever To change the position of the steering column/wheel, pull the release lever on the column toward you. Tip the steering wheel to the desired position. Release ...
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  ... speed above 30 mph (50 km/h). The switches to operate the speed control are on the steering wheel....transmitting equipment in your vehicle. The speed control switches To set the speed control: 1. 2. Press and ... the accelerator pedal. Press the SET ACCEL switch and release it immediately to set your ...
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  ...downhill grade, you may want to depress the transmission control switch located on the shift lever to turn off overdrive to reduce vehicle speed. ...) gear, in mountainous areas or at high altitudes, to improve speed control performance. In order to downshift (with a manual transmission...
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  ... the word "OFF." This will cancel "Overdrive". You can press the Transmission Control Switch on or off at any speed. For the best fuel economy during normal driving conditions, press the Transmission Control Switch to turn off the light. This ...
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  ...slow down to the desired speed and release the COAST switch. Your vehicle has a "tap-down" feature...65 mph (104 km/h) and tap the COAST switch 5 times your vehicle speed will decrease and ...the accelerator pedal, then press the SET ACCEL switch and release it immediately. the vehicle accelerates to...
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  ...(96 km/h) and tap the SET-ACCEL switch 5 times your vehicle speed will increase and... ACCEL or return to the previous set speed with the RESUME switch. control is suspended, but you can reset... ACCEL or return to the previous set speed with the RESUME switch. u Press the clutch pedal slightly u Press ...
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  ...shifting out of overdrive into drive (or by pressing the Transmission Control Switch, if equipped). These conditions could occur in hilly terrain or at higher elevations.... your vehicle can be reset with the SET ACCEL switch, or returned to the previous set speed with the RESUME switch...
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  ... You can return to the speed you set by using the RSM switch, as long as you did not press the OFF switch. To resume the speed you had before, you must be driving at least 30 mph (50 km/h). Press and release the RESUME switch. Your vehicle gradually returns to the previously set speed ...
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  ... tailgate load should not exceed 500 lbs (227 kgs). If you want to load heavy items onto your vehicle, Ford recommends that you load them one at a time, directly on the bed floor to avoid damage to the tailgate or its supports. 109
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  ...tailgate: Open the tailgate as directed above, but support it to allow for slack in the cables at both sides.... upper cable connector) past the head of the support screw. Doing so will allow you ... release the tailgate as described above. Be sure to support the left side to prevent it from falling. Then...
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  ...in place. Power Door Locks (If equipped) The power door lock switches are located in the front doors. To lock all doors push the switch marked L. To unlock all doors push the switch marked U. The manual door locks will override the power door lock controls. Power door lock controls 111
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  ...can be ordered from your dealer. The remote entry features only operate with the ignition in the OFF position. The remote entry transmitter Unlocking the doors with the .... To unlock the other doors, press the UNLOCK button a second time within five (5) seconds of unlocking the driver's door. 112
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  ...OFF by pressing the PANIC button again from the same transmitter or by turning the ignition to the ON or ACCESSORY position. When you use the remote entry UNLOCK or PANIC ... You can turn these lights off with the remote entry LOCK button or by turning the ignition to the ON or ACCESSORY position. 113
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  Replacing the batteries The remote entry transmitter is powered by two coin type three-volt ... at most pharmacies, watch stores or at your Ford or Lincoln-Mercury dealer. NOTE: The operating ... transmitter The transmitter can be snapped apart to replace the batteries by twisting a thin coin between the...
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  ... the batteries Replacing lost transmitters In the event a transmitter is lost, you should take all ...them to the remote entry system all at the same time. Illuminated Entry System (If equipped)... off after approximately 25 seconds or when the ignition is turned to the START or ACCESSORY position. NOTE...
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  Battery Saver (with Remote Entry - If equipped) When the ignition is turned off, the vehicle will turn off ... box, engine compartment, overhead console, mirror, courtesy and interior (including cargo)... door is opened, or the ignition key is turned on again. Windows Operating the Windows Manually Cab...
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  ...the window on that door. The driver's door has a master control switch that operates both front door windows. You must place the ignition switch in the ON or ACC position to use your power ... occupants are clear of the window(s) before closing. Master control switch Power bezel crew cab only...
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  Seats Adjusting the Front Seat Manually To move the front seat forward or rearward: 1. 2. 3. 4. Find the adjustment lever at the lower ... left to unlatch the seat. Move the seat to the desired position. Release the lever to latch the seat in its new position. Make sure the seat locks securely in place...
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  RWARNING Never adjust the driver's seat or seatback when the vehicle is moving. RWARNING Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop. RWARNING To reduce the risk of serious injury in a collision, always drive and ride with your seatback ...
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  Reclining Bucket Seats You can tilt the seat back of your bucket seats backward. 1. 2. 3. 4. On the outboard side of the seat, lift the recliner handle up and hold it in place. Lean against the back of the seat and adjust it to the position you want. Release the handle to lock the seat back in ...
• Page 123
  ... seat Adjusting the seats: The bucket seats may be adjusted manually as explained in Adjusting the Front Seat Manually.../40 bucket seats have Power Lumbar Supports. You can inflate/deflate the lumbar ... adjust for your driving comfort. Refer to Using the Power Lumbar Supports later in this chapter. 121
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  The center seatback console Your center seatback will fold down into an armrest/console. The console includes two cupholders, a removable coin holder and storage space for cassette/CD's. The console on the 40/20/40 seat 122
• Page 125
  ... to gain access to the storage space behind. Lift the seat back latch at its lower rear corner. The seat back will lock automatically when returned to ... to gain access to the rear of the vehicle. To do so, push up the latch button located at the top of the seat back. Seat back release RWARNING A ...
• Page 126
  ... 1. 2. Unsnap the retaining strap holding the seat in its stored position. Swing the seat support away from the seat bottom while lowering the seat to a horizontal position.... restore the seat to a stored position: 1. 2. 3. Lift the cushion to upright position. Snap retaining strap. Clip support. 124
• Page 127
  ...��s side of the seat bottom and pivot the seat assembly forward (180 degrees). Raise the release lever... Check to see if the seat back is securely latched by pulling forward on the top of the seat back. ... Check to see if the seat bottom is securely latched by pulling up on the rear portion of the seat ...
• Page 128
  ... mechanism and the seatback. Push the seat assembly forward to provide entry space to the rear... operation: 3. Push the seat backrest to its upright latched position. Continue to push the seat rearward... the vehicle.) 2. NOTE: The seat can no longer be moved rearward when in its latched position. 126...
• Page 129
  Prior to operating the vehicle, check to ensure that the seat assembly is locked by pushing or pulling the seat forward or rearward. If seat does not lock, repeat steps 2 and 3. To operate the seat adjuster: 4. To adjust the seats forward or rearward, locate the release lever at the right lower ...
• Page 130
  Using the Power Seats (If equipped) If your vehicle has the power seat option, you can adjust it in several directions. The controls are on the outboard side of the seat. The power controls on the 40/20/40 seat - SuperCab driver's seat only 128
• Page 131
  ...option, you can inflate a lumbar support pad in the seat back. To inflate the lumbar pad, push the (+) side of the rocker switch. To deflate push the (-) side of the switch. Power lumbar switch Power lumbar switch - 40/20/40 seat Cleaning the Seats Leather and vinyl ...
• Page 132
  ... affected by a particular cleaner, do not use it. Mirrors With the door closed and the seat adjusted for ... down, left or right. Do not adjust the mirrors while the vehicle is in motion. RWARNING Make sure ... vision. If you can't see through the mirror, you could be involved in an accident and injure...
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  Automatic Dimming Inside Rearview Mirror (If equipped) Automatic dimming inside rearview ...glare control feature that automatically darkens the mirror, reducing glare from the headlamps of vehicles behind you.... and absorb light. As the glare subsides, the mirror glass returns to its normal clear state...
• Page 134
  To turn the mirror on, push the On/Off switch, located on the bottom of the mirror, to latch it in the ON position. The button will be latched in the ... the button when the mirror is turned on. To turn the mirror off, push the On/Off switch again and the button will unlatch shutting off the light and ...
• Page 135
  ...Vanity Mirror (If equipped) Your vehicle may feature illuminated vanity mirrors on the sun visors. You can turn on the lighted mirror by...door cover. Visor vanity mirror Visors that are equipped with the lighted vanity mirror also have an auxiliary visor. The auxiliary visor slides right and left to...
• Page 136
  Outside Mirrors (Manual Control) Adjust outside mirrors with the door closed and the seat adjusted for comfort and proper vehicle control. Move the mirrors for best view by tilting up or down, left... equipped with "non" folding (swing-out recreational) mirrors, automatic car wash systems are not ...
• Page 137
  ..., the right-hand side mirror is a flat glass mirror. All other right-hand ...) To adjust the remote controlled side mirrors: 1. 2. 3. 4. Find the control switch in the driver's door panel. Select the right or left mirror by moving the selector switch to R or L. Move the control knob in the direction ...
• Page 138
  Console Your vehicle may have a full console. The full console has the features shown in the illustration below. The features on the console 136
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  Seat mounted console 137
• Page 140
  Power Point Electrical Outlet The power point outlet is located on the instrument panel to the right of the shift lever. This outlet should be used in place of the cigarette lighter for optional electrical accessories. NOTE: Do not use the cigarette lighter in place of the power point. Power point...
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  Electronic Sound Systems Compact Disc Radio 139
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  ...Disc Radio The Compact Disc Radio combines the Electronic Stereo Radio with the Ford Compact Disc Player. Using the Controls on Your New Radio/... show the relative volume level. NOTE: If the volume level is set above a certain listening level when the ignition switch is turned off, when the ignition ...
• Page 143
  ... you to tune in a particular station. You can manually locate the station using the "SCAN/TUNE" ... button to manually tune You can change the frequency up or down one increment at a time (...bottom half of the "SEEK" button. While you are manually tuning, the display will show a blinking "M"....
• Page 144
  u Using the "SEEK" function This feature on your radio allows you to automatically select listenable stations up or down the frequency band. Press the top a half of the "SEEK" button to select the next listenable station up the frequency band. Press the bottom b half of the button to select...
• Page 145
  ... is especially handy while traveling. Your radio will automatically set your memory buttons to the strong local stations so you don't have to continually manually tune to existing stations. Activate Auto Memory Store by pushing the "AUTO PRESET" button once. Your radio will set the first five ...
• Page 146
  ...�� mode and this display will show “AUTO” each time a preset is activated. NOTE: If there are ... Auto Memory Store mode and return to the manually-set memory button stations (or those stations ... Display will show “AUTO” then “OFF”. The next time Auto Memory Store is activated on that band, ...
• Page 147
  ... set. Clock operation When in the radio mode, push the "CLOCK" button to switch from radio frequency to clock. Only the clock numerals will be ...in the clock mode - there is no A.M./P.M. indication. When in the clock mode, the time will be displayed until the button is pushed again. However, if ...
• Page 148
  ...revert back to the previous mode. The clock can also be viewed with the ignition off. Push the "CLOCK" button and the time will be displayed momentarily. To set the ...the Controls on Your New Compact Disc Player Your new Ford Compact Disc Player is capable of playing 12 cm or 8...
• Page 149
  ... radio. NOTE: The volume, bass, treble, balance and fader controls on the radio are also used with the CD player. Refer to earlier operating instructions on these controls. How to insert a disc and begin play Insert one disc, label side up into the disc opening. When inserted, the disc automatically...
• Page 150
  ...STOP" button once again. NOTE: If the ignition key is turned OFF during play..., the CD player will resume playing in the mode it was in when ignition was turned off. Using the "SEEK" feature... point (found by watching the elapsed playing time in the display or by listening to the sound during fast...
• Page 151
  ... the disc, stopping on each listenable track for approximately eight seconds. This continues until you press the "SCAN/TUNE" button a second time. While in the scan mode, the display shows the current sampled track number. Special features of your CD player u Compression The compression feature...
• Page 152
  ... audio system. NOTE: You can eject the disc while the radio power and/or ignition is on or off. How To Take Care of and Clean Your CD Player and Discs To ensure the continued performance of your Ford Compact Disc Player, carefully read the following precautions: u Always handle...
• Page 153
  .... Do not attempt to disassemble the case. Refer servicing to qualified personnel only. Common Operating Conditions of Your CD Player The following information is designed to help you recognize typical situations ... could be defective and may not play on your Ford Compact Disc Player. 151
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  If play does not begin after the CD button is pushed: u The radio is not on. u The unit is in the stop mode. u Moisture may have condensed on the lenses within the unit. If this occurs, remove the CD magazine and wait approximately an hour until the moisture evaporates. If the sound skips: u ...
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  Electronic Stereo and Stereo Cassette Radios Using the Controls on Your New Radio Electronic Stereo Radio 153
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  Electronic Stereo Radio with Cassette 154
• Page 157
  ... you to tune in to a particular station. You can manually locate the station by using the "TUNE" button, ...you to tune in to a particular station. You can manually locate the station by using Automatic Music ... the right or left side of the "TUNE" button. Manual tuning adjusts your radio to any ...
• Page 158
  u Using the "AMS" function to manually tune your radio (Stereo Cassette Radio) You can change the frequency up or down one increment at a time by first pressing the "AMS" button (display shows... until you press the "SCAN" button a second time. The display flashes "AM" or "FM." 156
• Page 159
  u Setting the Station Memory Preset buttons Your radio is equipped with 5 station memory buttons. These buttons can be used to select up to 5 preset AM stations and 10 preset FM stations (5 in FM1 and 5 in FM2). Follow the easy steps below to set these buttons to the desired frequencies: 1. 2. ...
• Page 160
  Speaker features and operation u Adjusting speaker balance Balance control allows you to adjust the sound distribution between the right and left speakers. Push the "AUDIO" button repeatedly until the display reads "BAL." Push the right (+) side of the "VOLUME" button to shift the ...
• Page 161
  ... is completely in and "seated." NOTE: A cassette tape can be loaded with the ignition on whether or not the radio power is on. How to locate a desired track on the ... played The alternate track (other side) of the tape can be selected at any time by pushing both fast-wind buttons (h and g) at the ...
• Page 162
  ... How to view the clock mode Press the "CLOCK" button to alternate the frequency and time in the display. In the clock mode, pressing any radio function will automatically display the radio...and right (a) to advance the minutes. NOTE: The clock displays 12-hour time with no AM/PM indications. 160
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  ...read and follow these simple precautions: u Using a Ford Cassette Cleaning Cartridge to clean the tape player... may jam the tape player mechanism. sunlight, high humidity and extreme heat or cold. ... before inserting a cassette. player when not in use. High heat in the vehicle can cause the cassette to...
• Page 164
  Electronic AM Radio Electronic AM Radio 162
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  .... Pushing the control in will change the display from the radio frequency to the clock (time) or from the clock to the radio frequency. How to tune radio stations There are two ways for you to tune to a particular station. You can manually locate a station using the "TUNE" button or select a ...
• Page 166
  ... balance. Rotate the control clockwise to increase the treble response (more highs) and counterclockwise to increase the bass response (more lows). ... the clock mode Press the "CLOCK" button to alternate the frequency and time in the display. In the clock mode, pressing any radio function will ...
• Page 167
  ... (+) to advance the minutes. NOTE: The clock displays 12-hour time with no AM/PM indications. Common Radio Reception Conditions Several ...: Always make sure your antenna (Whether you have a power antenna or a manually adjustable antenna) is fully extended to its maximum length for proper reception. ...
• Page 168
  ...blend circuit has been incorporated into this system. This feature automatically switches a weak stereo signal to a clearer monaural signal, which improves...displayed frequency does not change. While passing the tower, the station may switch back and forth a few times before returning to the original ...
• Page 169
  ...107.7, 107.9 MHz in 0.2 MHz steps. Not all frequencies will be assigned to a given area. This radio will tune to each of these frequencies using MANUAL TUNE and no fine tuning is necessary as radio stations may not use other frequencies. Some FM radio stations advertise a "rounded-off" frequency...
• Page 170
  ... vehicle warranty booklet for further information. Ask your dealer for a copy of this limited warranty. Service At Ford Electronics, we stand behind our audio ... anything should go wrong with your Ford audio system, return to your dealer for service. There is a nationwide network of ...
• Page 171
  ... 4-speed Automatic Transmission (4R7OW) u a manual transmission Your vehicle is equipped with an Electronic Powertrain Control Module that limits engine and/or ... speeds with a cut-out mode to promote durability. Automatic Transmission Operation (C-6) Putting Your Vehicle in Gear Your vehicle's ...
• Page 172
  ... you from shifting from P (Park) unless you have the brake pedal depressed. (The ignition must be in the ON position.) If you cannot shift from P (Park) with the brake ...2. 3. Apply the parking brake. Remove the key. Insert the key and rotate one position clockwise (ignition in the OFF position). 170
• Page 173
  ... your brakelamps may also not be functional. Please refer to the chapter titled Servicing Your F-Series in this Owner Guide for instructions on checking and replacing fuses. RWARNING DO NOT DRIVE YOUR VEHICLE UNTIL YOU VERIFY THAT THE BRAKELAMPS ARE ...
• Page 174
  ... into P (Park). This position locks the transmission and prevents the rear wheels from turning. To securely latch the gearshift in the P... When the transfer case is in the N (Neutral) position, the engine and transmission are disconnected from the rest of the driveline. Therefore, the vehicle is free ...
• Page 175
  ... brake fully and turn off the ignition when leaving the vehicle. Forced Downshifts To gain ... Braking Increasing the engine speed above idle without vehicle movement (such as holding... is controlled by the Powertrain Control Module (PCM). The PCM will automatically adjust transmission operation to make...
• Page 176
  ...has been detected. If the TCIL is flashing, contact your Ford dealer as soon as possible. If this condition persists, damage...in Gear Your vehicle's gearshift is on the steering column. The Transmission Control Switch and indicator light are located on the end of the gearshift lever. You can put the...
• Page 177
  The positions of the column-mounted gearshift Transmission Control Switch and indicator light (located on the gearshift lever) RWARNING Hold the brake pedal down while you move the gearshift lever from position to position. If you do not ...
• Page 178
  ...unless you have the brake pedal depressed. (The ignition must be in the ON position.) If you cannot ...key and rotate one position clockwise (ignition in the OFF position). Apply the brake pedal ...chapter titled Servicing Your F-Series in this Owner Guide for instructions on checking and replacing fuses....
• Page 179
  ... when j Overdrive is chosen on the selector and the transmission control switch has not been pressed... indicator. However, you will find a Transmission Control Switch and an indicator light labeled... is useful for descending hills or when towing. Transmission Control Switch and indicator light (located...
• Page 180
  ...transmission to the normal j Overdrive operation, press the transmission control switch again. The Transmission Control Indicator Light will not be illuminated when Overdrive operation resumes. This switch may be used to select O/D ON or O/D OFF any time the vehicle is being driven. When starting ...
• Page 181
  ... sure that the gearshift is securely latched in P (Park). When the transfer case is in the N (Neutral) position, the engine and transmission are disconnected from the rest of... set the parking brake fully and turn off the ignition when leaving the vehicle. RWARNING Never leave your vehicle unattended ...
• Page 182
  ... (such as holding the brake) in a forward or reverse gear causes transmission stall. NOTE: Continued operation in the stall condition can result in... the floor with your left foot. Manual transmission vehicles have a starter interlock switch. The starter will not crank until the clutch pedal is fully ...
• Page 183
  ... removing your other foot from the accelerator. Shifting the Gears The gearshift for a manual transmission is mounted on the floor. The gearshift pattern consists of seven... cause synchronizer teeth damage, reducing the useful life of your transmission. Put the gearshift in Neutral and wait at least ...
• Page 184
  With the 5-speed transmission you can engage R (Reverse) only by moving the gearshift from the left of 3 (Third) and 4 (Fourth) gears before...steps 2 through 5. Upshifting/downshifting Upshift and Downshift at the speeds that are specified in the charts available for your engine and transmission. 182
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  Recommended Shift Speeds 4.9L and 5.0L EFI Engine with 5-Speed Manual Overdrive Transmission (under 8500 GCW) G 183
• Page 186
  ... 5-Speed H.D. Manual Overdrive Transmission (4x2 and 4x4) over 8500 GCW (ZF Transmission) NOTE: Refer to the Diesel Engine Owner's Guide Supplement for shift speed information on vehicles equipped with 7.3L diesel engines. When you slow down ...
• Page 187
  ... specified in the chart available for your engine and transmission. All forward gears are synchronized allowing you ... shift into N (Neutral) while still maintaining pressure on the service brake. Set the parking brake fully... Shift into first and turn off the ignition. RWARNING Do not park your vehicle...
• Page 188
  ... case is in the N (Neutral) position, the engine and transmission are disconnected from the rest of the driveline. Therefore, the vehicle ... brake fully and turn off the ignition when leaving the vehicle. Steering Your Vehicle ... off), you can steer the vehicle manually but it takes more effort. Never ...
• Page 189
  ... axle. When the transfer case is in the N (Neutral) position, the engine and transmission are disconnected from the rest of the driveline. Therefore, the vehicle is free to roll even if the automatic transmission is in P (Park) or the manual transmission is in gear. 187
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  RWARNING Do not leave the vehicle unattended with the transfer case in the N (Neutral) position. Always set the parking brake fully and turn off the ignition when leaving the vehicle. Transfer case selections 188
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  ... dry pavement will increase tire wear, decrease fuel economy, and make four-wheel ... equipped with an E4OD automatic transmission and a 7.3L diesel engine will require exhaust modification for PTO ... continues to flash or the transmission continues to operate abnormally contact your Ford dealer as soon ...
• Page 192
  ... 2H to 4H while the vehicle is moving, one or both of the automatic locking hubs have been disengaged and the transfer case shift lever should be switched back to the 2H position. To shift back into 4H, stop the vehicle and move the transfer case shift lever straight back to the 4H position. 190
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  ...4H, the automatic locking hubs will disengage the next time the vehicle is driven in reverse in 2H for approximately... 4L: Stop the vehicle and place the automatic transmission into NEUTRAL or depress the clutch on manual transmission vehicles. Push the transfer case shift knob down (toward the ground...
• Page 194
  ... off the engine (particularly on vehicles equipped with automatic transmissions). To shift into and out of N (neutral) ... and engage the parking brake. Place the automatic transmission into NEUTRAL or depress the clutch ... down (toward the ground) and at the same time move the transfer case shift lever ...
• Page 195
  ... 2H to 4H: Stop the vehicle and engage the manual locking hubs by turning both hub lock ...u Do not drive the vehicle in 4H or 4L with the manual locking hubs in the FREE position. right ... front driveline will remain engaged to the front wheels until the manual locking hubs are disengaged. To disengage ...
• Page 196
  ... 2H operation on dry pavement, set the manual locking hubs to the FREE position. To shift ... down (toward the ground) and at the same time pull or push the lever straight forward ... the engine (particularly on vehicles equipped with automatic transmission). To shift to N (neutral) from either 4H or 4L ...
• Page 197
  ... vehicle and engage the parking brake. Place the automatic transmission into N (Neutral) or depress the clutch ...off the engine (particularly on vehicles equipped with automatic transmissions). 4x4 SYSTEMS-TOUCH DRIVE The Touch ... noise, vibration, tire wear, decrease fuel economy, and make four-wheel ...
• Page 198
  ... to the left of the LOW RANGE light will light up at the same time as the instrument panel LOW RANGE light. u Two Wheel Drive mode -... they automatically engage in the new direction. Touch drive electric shift switch - At extremely low temperatures, it may be necessary to slow down or even stop...
• Page 199
  ... 4x4, the automatic locking hubs will disengage the next time the vehicle is driven in reverse in Two-Wheel ...4x4, the automatic locking hubs will disengage the next time the vehicle is driven forward in Two-Wheel ... drive mode with the hubs locked increases fuel consumption, noise, vibration, and wear....
• Page 200
  ...from 4x4 to 4x4 LOW RANGE: Stop the vehicle and place the automatic transmission in NEUTRAL or depress the clutch on vehicles with a manual transmission.... LOW RANGE to 4x4: Stop the vehicle and place the automatic transmission into NEUTRAL or depress the clutch on vehicles with a manual transmission....
• Page 201
  ...most solid area of the trail. Do not reduce the tire pressures but shift to a lower gear and drive steadily ...hubs (if possible) and proceed slowly. If the ignition system gets wet, the vehicle may stall. ... be improved by moving your vehicle slowly, while applying light pressure on the brake pedal. 199
• Page 202
  ... imbalance which could damage drive components. NOTE: If the transmission and transfer case is submerged in water, their fluids ... Diesel Engine Owner's Guide Supplement for driving through deep water information. Additional Special Driving Instructions for 4-Wheel Drive Vehicle Operators Driving ...
• Page 203
  .... RWARNING All utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to .../250/350 The front disc brakes are self-adjusting. They do not require service other than periodic inspection for pad wear. 201
• Page 204
  ... chapter. Rear Disc Brakes (F-Super Duty and F-Series Stripped Chassis Only) The rear disc brakes are self-adjusting. They do not require service other than periodic lubrication of the caliper slide rails and inspection for pad wear. Hydraulic Power Brakes The hydraulic brake system is made up of ...
• Page 205
  ... light remains on or comes on while driving, have the braking system checked by a qualified service technician as soon as possible. NOTE: If a fault occurs in the anti-lock ... (8 km/h) on level, dry pavement. Stop the vehicle by firmly applying the brakes. Repeat this procedure four or five times. 203
• Page 206
  ... indicate the need for a brake system inspection and/or service. You should have your brakes ... the vehicle to your dealer for inspection. RWARNING Modifications to the suspension spring rates and/or vehicle .... If Brakes Pull u Check tire pressure u Perform the self-adjustment procedure described ...
• Page 207
  ... parking brake should be used whenever you park your vehicle. The parking brake pedal is suspended just below the bottom of the instrument panel to the left of service brake and/or clutch pedals. To set the parking brake while parking your vehicle, press the brake pedal with your right foot and hold...
• Page 208
  ...and make sure that the gearshift is securely latched in P (Park) (automatic transmission) or in 1 (First) (manual transmission). Never leave your ... the transfer case is in the N (Neutral) position, the engine and transmission are disconnected from the rest of the driveline. Therefore, the vehicle is ...
• Page 209
  ...in the N (Neutral) position. Always set the parking brake fully and turn off the ignition when leaving the vehicle. To release the parking brake, press the service brake pedal with your right foot and pull the parking brake release lever. RWARNING If...
• Page 210
  ...use 2 (Second) u Heavy Duty ZF S5-42 5-Speed Manual with Move forward slowly and evenly. If this does not ...rocking the vehicle. For 4x4 vehicles, engage 4WD, and try to drive away. High Speed Driving Ford Motor Company recommends obeying posted speed limits. RWARNING Driving too fast for conditions...
• Page 211
  ...Neutral below 10 mph (16 km/h) and gently pump brakes. (Except with 4WAL) u Consider using one of ... roads, do not downshift into Low with the automatic transmission when moving faster than 20 mph (32 km/h). Do not downshift into First with the manual transmission when moving faster than 5 mph (8 km...
• Page 212
  ..., never run the engine with one wheel off the ground, such as when changing a tire. High water Never attempt to cross water that is fast flowing or of unknown ... is below the bottom of the wheel hubs. If you must drive through high water, drive slowly. You may have limited traction or wet brakes, so ...
• Page 213
  ...brakes gently several times as your vehicle moves slowly. This helps to dry the brakes. NOTE: If the transmission and transfer case is submerged in water, their ...than a few minutes. This may overheat the engine and transmission, causing damage to both. In addition, other vehicle systems ...
• Page 214
  ... weight limits of your vehicle's tires affect the GVWR or GAWR limitations. Usage of replacement tires with higher weight limit than originals does not increase GVWR or GAWR. Usage of lower capacity replacement tires may lower GVWR and GAWR limitations. RWARNING If the ...
• Page 215
  Cargo tie down holes Cargo tie-down bars - Flareside pickup box 213
• Page 216
  ... a trailer puts additional loads on your vehicle's engine, transmission, axle, brakes, tires and suspension. For your ... chapter.) u Use extra caution when driving your vehicle u Service your vehicle more frequently if you 214 tow a trailer. (See Servicing your vehicle if you tow in this chapter.)...
• Page 217
  .... Maximum safe vehicle weights as well as tire, rim sizes and inflation pressures are specified for your vehicle at the assembly plant on the Safety Compliance Certification Label. ... vehicle can carry. If a vehicle is overloaded, performance will suffer and service concerns may arise. 215
• Page 218
  ... of a Safety Compliance Certification Label and an explanation of how this information should be used: Safety Compliance Certification Label Do not use...to describe the ability to carry or tow a load: u Base Curb Weight u Payload u GVW (Gross Vehicle Weight) u GVWR (Gross Vehicle Weight Rating) 216
• Page 219
  ... Curb Weight is the weight of the vehicle including fuel, coolants, lubricants, emergency tools, spare...) being carried at a particular time, you get the Gross Vehicle Weight (GVW). It is important to remember... and weighs it again, that becomes the GVW...until such time as the vehicle is unloaded. 217...
• Page 220
  ... that is loaded down in the rear and riding high in the front. This is a dangerous condition that usually means... components and can lead to shortened service life or outright failure. The capacity of the tires.... Tires are rated to carry a specific maximum load at a specific maximum tire pressure. 218...
• Page 221
  ... cargo. With the tires inflated to the specified pressure the total weight of your vehicle must not exceed the GVWR and GAWR specified on the Safety Compliance Certification Label. This includes full fuel tank(s), vehicle equipment, and occupants as well as the cargo ...
• Page 222
  ... camper loading sheet in your vehicle glove box or to the Consumer Information dealer folder on truck camper loading for recommendations on...Compliance Certification Label, and the Trailer towing specifications in the owner guide (refer to the Index) - Refer to the following sample illustration to ...
• Page 223
  Sample label If you suspect that your payload is excessive, have your vehicle weighed at a highway weigh station or appropriate commercial facility. Weigh the total vehicle and trailer (if applicable), then separately weigh the vehicle at the front and rear wheels. And finally, weigh the trailer ...
• Page 224
  Use this chart to perform your calculations. NOTE: The Truck Safety Compliance Certification Label has two weight related entries that sometimes cause confusion. Front Axle Reserve Capacity in Pounds: On the sample label, this value is given as 83 pounds (38 kgs). Does this mean that you are ...
• Page 225
  ...reducing the load on the front. Keep in mind that the GAWR F, GAWR R, nor the GVWR should ever be exceeded. Total Accessory Reserve Capacity in Pounds: On...equipment and cargo). These combined weights should fall below the vehicle's GVWR and GAWR. Camper Bodies Many truck owners carry camper bodies...
• Page 226
  ... safe limits. If your vehicle exceeds the GVWR, remove cargo from your vehicle accordingly. ... load or remove cargo accordingly. RWARNING If the GVWR or the GAWR specified on the Safety Compliance Certification ... weight could result in engine damage, transmission/axle damage, structural damage, loss of...
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  Automatic Transmissions 234
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  ...that you are using the right equipment in the proper manner, see your Ford or Lincoln-Mercury dealer. Hitches Do not install a single or... Underbody mounted hitches are acceptable if installed properly. Follow towing instructions of a reputable rental agency. Whenever a trailer hitch and hardware are ...
• Page 245
  NOTE: The rated capacities (as shown in this guide) for trailer towing with the factory bumper are only valid when the trailer hitch ball is installed directly into the ball hole in the bumper. Addition of bracketry to either lower the hitch ball position or extend the hitch ball rearward will ...
• Page 246
  ... add more than one trailer light bulb to one circuit. A wire harness (Ford part number F5TB-13A576-A) has been provided that connects to ... not operate your vehicle and trailer until corrections are made. RWARNING Always replace a fuse with one that has the specified amperage rating. Using a fuse with...
• Page 247
  ... If additional braking is needed, shift the automatic transmission gearshift into 2 (Second) gear or 1 (Low)....steep grade with a trailer, downshift the transmission into 3rd gear. Servicing your vehicle if ... for a long distance, your vehicle will need to be serviced more frequently than usual. Refer ...
• Page 248
  ... trailer attached. Trailer brakes should be applied first, whether manually or automatically controlled, when approaching a stop. For a good handling truck-trailer ...traffic for long periods of time in hot weather, place the gearshift selector lever in P (Park) to increase the engine idle speed. This ...
• Page 249
  ...brake and shift into N (Neutral) while still maintaining pressure on the service brake pedal. Set the parking brake fully. u Shift an automatic transmission into P ...driver-side air bag Supplemental Restraint System (SRS). Ford has evaluated the SRS on an F-150 Regular Cab 4x4...
• Page 250
  ... 45 km/h) full frontal into a parked car or truck of similar size. Careless or high speed driving while plowing snow which results in vehicle decelerations ... of plow operation. As with all vehicles which contain an SRS system, Ford recommends that you always properly wear your safety belts and never ...
• Page 251
  Ford recommends the following vehicle specifications for low speed, personal use snow removal: Snowplowing and the Heavy Duty Front ... components, brush guards, etc, then the following index cannot be exceeded. NOTE: Diesel equipped vehicles not recommended for snow plowing. u Front axle curb weight...
• Page 252
  ... the installed equipment must not load the vehicle beyond the GAWR and GVWR listed on the Safety Compliance Certification Label. not exceed 270 lbs. ... their respective manufacturer's recommendations. Refer to the notes under Scheduled Maintenance Services when plowing snow for extended periods. 250
• Page 253
  ... to plow blade position. Vehicle Operation While Plowing Guard against transmission and drivetrain damage. When plowing small areas or heavy snow, ... and do not exceed 15 mph (24 km/h). Do not shift the transmission from forward to reverse until the engine is at idle and the wheels are stopped. 251
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  ...Starting Your Vehicle NOTE: Read the 7.3L Diesel Engine Owner's Guide Supplement for information on jump-starting your diesel-powered light truck. Your vehicle's battery ... breathe fresh air. RWARNING Applying too much pressure on the ends when lifting a battery could cause acid to...
• Page 255
  ... cables in the order they are given. If in doubt, call for road service. Preparing Your Vehicle 1. Your vehicle has a 12-volt starting... use a 12-volt jumper system. You will damage your starting motor, ignition system, and other electrical parts if you connect them to a 24-volt power supply (either ...
• Page 256
  3. Park the booster vehicle close to the hood of the disabled vehicle. Make sure the vehicles do not touch each other. Set the ...helps protect the electrical system from voltage surges. Turn off all other switches and lights in both vehicles to prevent possible damage to either vehicle's electrical...
• Page 257
  ... tries before the vehicle starts. If the vehicle does not start after several attempts, there may be a different problem. When both vehicles are running, let them idle for a few minutes to charge the discharged battery. 2. 3. 256
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  ...the positive (+) cable from the discharged battery. 2. 3. 4. After the vehicle is started, let it idle for a while to let the engine "relearn" its idle ... a battery charger to fully recharge the battery. If you need to replace your battery, see Battery in the Servicing Your Vehicle chapter. 257
• Page 259
  ... decrease the speed. Hold the steering wheel firmly and slowly move to a safe place on the side of the road. Park on a level spot, turn off the ignition, set the parking brake, and turn on the hazard flashers. The Conventional Spare Tire If you have the conventional spare tire, you can use it as a ...
• Page 260
  ... through the eyebolt eye, loosen the bolt until the bracket is loose from the upper support. Be careful you do not loosen too much and cause the .... Put the tapered end into the channel assembly tube and lift up on the wrench. At the same time pull the eyebolt toward the tube and push on the wrench to...
• Page 261
  ...more leverage. Remove the spare tire from the channel assembly. RWARNING Never allow any part ...Position the spare tire so it is balanced on the channel assembly. Screw the retainer on the center bolt and ...until the spare tire cannot be moved by hand pressure. Adjustment of the driver side channel ball...
• Page 262
  Position of eyebolt After the eyebolt has been tightened it should be at a right angle to the slot. That is, it should be at 90 degrees to the center line of slot, if not, tighten it to that position. This is necessary to prevent channel separation and/or loss of the spare tire if the spare becomes...
• Page 263
  ... necessary until the tire cannot be moved by hand pressure. RWARNING Make sure the spare tire and... move or roll. If you have an automatic transmission, put the gearshift in Park. If you have... diagonally opposite the tire that you are changing. NOTE: Make sure the ignition is in the OFF position. 262
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  ... have a four-wheel drive vehicles with manual locking hubs, put transfer case ... case is in the N (Neutral) position, the engine and transmission are disconnected from the rest of the driveline. Therefore, the vehicle... set the parking brake fully and turn off the ignition when leaving the vehicle. 263...
• Page 265
  ... be seriously injured. 2. Get out the spare tire and jack. The jack and lug wrench are stowed under the hood on the right front fender inner panel, and the jack handle is on the radiator support. Jack and assembly location 264
• Page 266
  ... the lug nut wrench about one-half turn (counterclockwise). Do not remove the wheel lug nuts until you raise the tire off the ground. 4. Removing and Replacing the Tire 1. Insert the jack handle into the jack and use the handle to slide the jack under the vehicle. RWARNING To avoid injury, never ...
• Page 267
  2. Positioning the jack a. To raise a front or rear wheel, place the jack as shown in the illustration that applies to your vehicle. Positioning the jack Positioning the jack 266
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  F-Series jacking points F-Series jacking points 267
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  Positioning the jack Positioning the jack 268
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  Positioning the jack Positioning the jack 269
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  Positioning the jack Positioning the jack 270
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  b. Turn the jack handle clockwise until the wheel is completely off the ground. 3. 4. Remove the lug nuts with the lug nut wrench. Replace the flat tire with the spare tire. If your vehicle has dual rear wheels, there are locating pins on the hubs and wheels with corresponding holes. When you put ...
• Page 273
  If your vehicle has dual rear wheels, thread the two-element swiveling lug nut on the wheel studs with the flange face toward the wheel. Use the lug nut wrench to screw the lug nut snugly against the wheel but do not tighten. Single rear wheel nut Dual rear wheel nut 5. 6. Lower the vehicle by ...
• Page 274
  ... wheels or lug nuts other than original equipment could cause damage to the wheel or mounting system and allow the wheels to come off while the vehicle is in motion. 7. Replace any wheel covers, ornaments, or hub caps that your vehicle has. Make sure that they are screwed or snapped into place. 273
• Page 275
  ... specified torque at 500 miles (800 km) of operation after any wheel change or any time the lug nuts are loosened. RWARNING Failure to retighten wheel lug nuts at mileages specified could allow wheels to come off while the vehicle is in motion. 274
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  ... Does Not Start After a Collision The Fuel Pump Shut-off Switch If the engine cranks but does...have been triggered. The shut-off switch is a device that stops the fuel pump when your vehicle has been ...a substantial jolt. For information on how to check and reset the fuel pump shut-off switch, see Fuel ...
• Page 277
  Towing Your Vehicle If you need to have your vehicle towed, contact a professional towing service or, if you are a member, your roadside assistance center. The recommended method to tow your vehicle is with flatbed or wheel lift equipment. However, slingbelt towing is acceptable. On vehicles ...
• Page 278
  ... calling for a tow truck, tell the operator what kind of vehicle you have. A towing manual is available from Ford Motor Company for all authorized tow truck operators. Have your tow truck driver refer to this manual for the proper hook-up and towing procedures for your vehicle...
• Page 279
  ... Lever-Operated Transfer Case u Place transmission gearshift (automatic or manual) in N (Neutral). u Lock steering ... with rear wheels off the ground. u Set manual locking hubs in FREE position or disengage ... is between the 4H and 4L position. With the ignition in the on position, both 4x4 and LOW ...
• Page 280
  ..., or both front and rear wheels on the ground. Towing Four-Wheel Drive Vehicles With Touch Drive Electric Shift Transfer Case u Place transmission gearshift (automatic or manual) in N (Neutral). u Place transfer case in 2H. NOTE: Both the 4 x 4 and LOW RANGE indicator lights in the instrument ...
• Page 281
  ... with the rear wheels on the ground or all four wheels on the ground and the driveshafts connected, do not exceed 35 mph (56 km/h) or transmission damage could result. If a distance of 50 miles (80 km) is exceeded, disengage the automatic locking hubs and disconnect the rear driveshaft from the ...
• Page 282
  Customer Assistance Roadside Assistance Ford Motor Company has set up a 24-hour, seven-.... To purchase Roadside Assistance coverages beyond this period, through Ford Auto Club, contact your Ford or Lincoln-Mercury dealer (not available in Canada). Roadside Assistance will cover the following: u Mount...
• Page 283
  ... To obtain information about reimbursement call 1-800-241-FORD (in Canada call 1-800-665-2006). If You Have a Service Problem Ford Motor Company has authorized Ford and Lincoln-Mercury dealerships that can service your vehicle for you. This chapter tells you...
• Page 284
  ... the Customer Assistance Centre. Please have the following information available when contacting Ford Customer Assistance: u your telephone number (both business and home) u ... on your owner card) If you still have a service or product complaint, you may wish to contact ...
• Page 285
  ... program available free to owners or lessees of qualifying Ford Motor Company vehicles. The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change ... warranty that have not been resolved by a dealer or Ford Motor Company. The Board does not review...
• Page 286
  ... Work? The Board has four members: u three consumer representatives u a Ford or Lincoln-Mercury dealer Consumer candidates for Board membership are ... all the materials related to each complaint and, based on the available information, arrive at a fair and impartial decision. Decisions are based on ...
• Page 287
  ... writing. It will also provide you with a form to indicate your acceptance or rejection of an award decision. The decisions of the Board are binding on the dealer and Ford, but customers may have other options available to them under state or federal law. The decisions of the Board, however, may be ...
• Page 288
  ... and the local Board address. At the same time, your dealer and Ford Motor Company representative are asked to submit statements. To review your case properly, ...u a brief summary of actions that were taken with the dealer and Ford Motor Company (if known) of all people you contacted ...
• Page 289
  ...you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Ford Motor Company. If NHTSA receives similar complaints... cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, ...
• Page 290
  ...and may cause engine knocking or serious engine damage. Ford Motor Company is not responsible for any damage that is caused by use of improper fuel. You may... South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, ...
• Page 291
  If you are in other foreign countries, contact the nearest Ford dealership. If the dealership cannot help you, they ... your Vehicle Identification Number and new address with Ford Motor Company Export Operations. Ford of Canada Customer Assistance Ford Motor Company of Canada, Limited If you live in ...
• Page 292
  ... you continue to feel that the efforts by Ford and the dealer to resolve a factory-related vehicle service concern have been unsatisfactory, Ford of Canada participates in an...��s award is binding on both you and Ford of Canada. CAMVAP services are available in all territories and provinces...
• Page 293
  ...designed to complement the style and aerodynamic appearance of your Ford-built vehicle. In addition, each accessory is made from high quality materials and ... Ford's rigid engineering and safety specifications. That is why Ford brand accessories are warranted for up to 3 years or 36,...
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  Safety, Comfort, and Convenience 294
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  ... exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR, GAWR as shown on the Safety Compliance Certification Label). Consult your dealer for specific weight information. NOTE: The Federal Communications Commission (FCC) or the Canadian ...
• Page 296
  ... power output is 5 watts or less will not ordinarily affect your vehicle's operation.) NOTE: Because we have no control over the installation, design, or manufacture of such systems, Ford cannot assume responsibility for any adverse effects or damage that may result if you use this equipment. 296
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  298
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  300
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  ... Warranty Information Booklet to find out which parts and services are covered. Also see the Customer Assistance chapter of this Owner Guide. Ford Motor Company recommends that the Owner Maintenance Checks listed in the Maintenance Schedule and Record ...
• Page 301
  ...or other indication that your vehicle may need service. If you do notice something unusual,... Servicing Your Vehicle Be especially careful when inspecting or servicing your vehicle. Here are some general precautions ... you are sure you have enough ventilation. supported by a jack only. If you must work ...
• Page 302
  ... fully and make sure that the gearshift is securely latched in P (Park) (automatic transmission) or in 1 (First) (manual transmission). When the transfer case is in the N (... with the transfer case in the N (Neutral) position. Remove the key from the ignition after you turn the engine off. Block the ...
• Page 303
  ... hood release handle, located next to the parking brake pedal. While applying downward pressure on the hood, push the hood latch handle located behind the grille near the center front of the vehicle to the left. As you open the hood to ...
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  Hood and support NOTE: Be sure to oil the hood latch every six months to maintain smooth operation. Always attempt to lift the hood after closing to be sure it is securely latched. 305
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  ..., V-8 engine, or u A 7.5 Liter EFI, V-8 engine. NOTE: Read the 7.3L Diesel Engine Owner Guide Supplement for information regarding correct service points for your diesel-powered vehicle. The following pages show diagrams of each engine type and where to ...
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  4.9L engine compartment service points 307
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  5.0L/5.8L engine compartment service points 308
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  7.5 EFI engine compartment service points 309
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  ... usual. u Extreme care must be used if a power washer is used to clean the engine. The high pressure fluid could penetrate sealed parts and assemblies causing damage or malfunctions. engine block or fuel injection pump, do not spray a hot engine or injection ...
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  ... the fuel cap The proper instructions for removing the fuel cap are as follows: u Unscrew the fuel cap by exerting pressure on the plastic lock bar and rotating the ...stops and then continue rotating counterclockwise to remove the fuel cap. removal instructions and use caution. Such ...
• Page 311
  ... Motorcraft or equivalent part. RWARNING If you do not use the proper fuel cap, the pressure in the fuel tank can damage the fuel system or.... altitudes. u Pulling a heavy load on hot days, or at high u Extended periods of idling with the engine periods on extremely hot days. RPM...
• Page 312
  Choosing the Right Fuel NOTE: Read the 7.3L Diesel Engine Owner Guide Supplement for information regarding correct fuel requirements for your diesel-...the country, "regular" grade fuels are sold with octane ratings of 86 or even less, especially in high altitude areas. We recommend...
• Page 313
  ... experiencing starting, rough idle or hesitation problems when the engine is cold, it may be caused by fuel with low volatility...., see your dealer or a qualified service technician. Using a high-quality fuel makes your ... any aftermarket products to your fuel tank if you continue to use a high-quality ...
• Page 314
  ... is also required in certain areas of the U.S. These fuels are designed to further reduce the emissions from your ... oxygenates. We encourage you to use these fuels. Safety Information Relating to Automotive ... and other sources of ignition away from fuels. Automotive fuels can be harmful or fatal if ...
• Page 315
  ... cancer in laboratory animals. Further, excessive inhalation of fuel vapors can cause headache, dizziness, ... avoid breathing vapors while refueling. If fuel vapors are inhaled in excessive quantities, move the... irritation and possibly eye damage. If fuel is splashed in the eyes, remove contact lenses ...
• Page 316
  .... Filling the fuel tank RWARNING Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray.... 1. Remove the fuel cap by following the instructions above under Removing the Fuel Cap in this chapter. Proceed to add fuel to the tank only if your vehicle is...
• Page 317
  ...the fuel system starts to pump fuel from the tank to the engine. Fuel Economy Fuel economy is an estimate of ... your vehicle will normally use. To calculate fuel economy: 1. 2. 3. Fill the tank completely and record the inital odometer reading. Every time you buy fuel record the amount (in gallons or...
• Page 318
  ...you experience or your style of driving. The EPA fuel economy estimate is not a guarantee that you ... minimizing their effect. The following decrease fuel economy: u Lack of regular, scheduled maintenance ... stops u Excessive speed u Extended engine idling u Heavy loads u Underinflated tires u Extended...
• Page 319
  ... Oil Recommendations We recommend using Motorcraft oil or an equivalent oil meeting Ford Specification ESE-M2C153-E and displaying the American Petroleum Institute ... are PREFERRED for your vehicle. They provide the best engine performance, fuel economy and engine protection for all climates down to -...
• Page 320
  ...Set the parking brake, making sure that the gearshift is securely latched in P (Park) (automatic transmission) or 1 (First) (manual transmission). Open the hood. Protect yourself from engine heat. Locate the engine oil dipstick (highlighted in...
• Page 321
  .... If the oil level is below the "ADD 1 QT." line, add engine oil as necessary. If the oil level is beyond the letter "F" in FULL, engine damage or high oil consumption may occur and some oil must be removed from the engine. Put the dipstick back in and make sure it is fully seated. 7. It ...
• Page 322
  ...oil and filter. If you are using your Ford vehicle in a manner which allows it to remain stationary .../utility company trucks, or similar duty), then Ford recommends you increase the frequency of oil and ... hourmeters, it may be necessary for you to approximate your idle time and plan oil/filter changes...
• Page 323
  ... and Record booklet for additional information. NOTE: Refer to the Power Stroke Diesel Engine Owner's Guide Supplement for oil viscosity, filter application and... at least once a month, but preferably each time you stop for fuel. Simply look at the engine coolant recovery ...
• Page 324
  If the engine coolant has not been checked for a long period of time the engine coolant reservoir may eventually empty. If the engine... fill the radiator, refer to the Engine Coolant Refill Procedure in this chapter for instructions. Adding engine coolant Adding engine coolant Adding engine coolant...
• Page 325
  ...slowly counterclockwise to the first stop. Step back while the pressure releases. When you are sure that all ...out. 2. 3. 4. 5. Freezing Protection The factory-installed solution of Ford Premium Cooling System Fluid and... of water and the type of engine coolant that Ford specifies. You may add water...
• Page 326
  ... does not meet all 14 requirements of Ford Specification ESE-M97B44-A. The use of an improper ...a premium nationally recognized brand name engine coolant. Ford Motor Company expressly authorizes the... engine coolant that is certified by the supplier to meet Ford specification ESE-M97B44-A. NOTE: Always ...
• Page 327
  ...Cooling System Fluid or an equivalent engine coolant that meets Ford Specification ESE-M97B44-A. Do not use... itself only in an emergency, but you should replace it with a 50/50 or appropriate mixture as soon as... leaks and loose clamps before adding or replacing engine coolant. Make whatever repairs or...
• Page 328
  ... procedures for flushing the cooling system can be found in the Truck Service Manual. Engine coolant refill procedure After you have... the radiator cap to its fully installed position, then back off to the first stop. This will prevent high pressure from building up in the cooling system during this ...
• Page 329
  3. Start and idle the engine until the thermostat opens and the radiator upper hose becomes... and cautiously remove it. Step back while the pressure releases. Finally, check the radiator and add...level of the windshield washer fluid every time you stop for fuel. The reservoir for the windshield washer ...
• Page 330
  ... to use a windshield washing solution that must be mixed, follow the manufacturer's mixing instructions. Improperly mixed solutions may freeze unexpectedly. NOTE: The addition of ... fluid to the windshield. Devices such as bug shields are not recommended to be added to your new Ford product. 331
• Page 331
  ... make reaching the wiper blades easy, simply turn the ignition switch to ACC and turn your wipers on...for them to reach a vertical position and turn the ignition to OFF. Do not move the wipers manually. Moving the wipers manually ...Tires Look at your tires each time you fill your fuel tank. If one tire ...
• Page 332
  ... speeds. If you do not take these precautions, your tires may fail or go flat. Ford Motor Company recommends obeying posted speed limits. RWARNING ... of loss of vehicle control. Driving at very high speeds for extended periods of time may result in damage to vehicle components....
• Page 333
  ... internal damage to the tire, have it demounted and checked. You may need to repair or replace it. Wheel inspection and maintenance Check for damage that would affect the runout of the... in motion. Also retighten at 500 miles (800 km) after any wheel change or any time the lug nuts are loosened. 334
• Page 334
  .... To make sure your tires wear evenly and last longer, rotate them at the mileage shown in the Maintenance Schedule and Record booklet which came with your vehicle. For F-250 (over 8500 GVWR [3,855 kg]), F-350 and Super Duty vehicles, rotate the tires at ...
• Page 335
  Tire rotation pattern After each rotation, adjust individual tire pressure as specified on the Safety Compliance Certification Label. Tighten wheel lug nuts to the required torque specification and retighten again after 500 miles (800 km). If your vehicle has aluminum wheels, you may demount the ...
• Page 336
  ...��s tires may wear unevenly, you may need to replace them before a wear band appears across the ... to give you the same ride level. RWARNING When replacing full size tires, never mix radial, bias...tires. Use only the tire sizes that are listed on the tire pressure decal. Make sure that all tires are the...
• Page 337
  ... size, type, load-carrying capacity, and tread design (e.g. "All Terrain", etc.), as originally offered by Ford. RWARNING Do not replace your tires with "high performance" tires or larger size tires. RWARNING Use of aftermarket wheel assemblies ...
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  Tire identification chart 339
• Page 339
  ... radial tires. Wheel and Tire Matching See an authorized tire dealer for proper servicing procedures. Wheels and tires must be properly removed, matched and ... held down securely. Verify that no chain touches any wiring, brake lines, or fuel lines. Follow the chain manufacturer's instructions. 340
• Page 340
  ... Aluminum Wheels on your F-350, you may use the cleaning instructions below to help provide optimum appearance season after season. 1. Keep your F-350 Forged Aluminum Wheels looking great with simple care. Wash the wheels with steam or high pressure water from a hose, and a mild detergent, such as ...
• Page 341
  ... wheels, even after years of use, with readily-available buffing compounds, such as Ford Custom Bright Metal Cleaner or equivalent. Follow the buffing instructions that come with the compound. When tires are removed, the entire wheel must be cleaned and inspected...
• Page 342
  ... needs water quite often, have the charging system checked for a possible malfunction. Help Us Protect Our Environment Ford Motor Company strongly recommends that used lead-acid batteries be returned to an authorized recycling facility for disposal. Battery ...
• Page 343
  ... fluid change requirement. Transmission fluid, filter and seal assembly should be changed ... any of the following conditions. u Extended periods of high speed driving during hot weather at... u Continuous operation and/or extensive idling (a delivery service as an example). u Operating in severe dust ...
• Page 344
  ... NOTE: If the vehicle has been operated for an extended period at high speeds or in city traffic during hot weather, or pulling a ... of the gear ranges allowing sufficient time for each position to engage. Securely latch the transmission shift selector in the Park (P) position, fully set the parking ...
• Page 345
  ... vehicle has not been driven, and outside temperature is above 50˚F (10˚C), the fluid level should be between the holes on the dipstick. Adding Automatic Transmission Fluid The fluid type is stamped on the dipstick. Before adding any fluid, be sure that the correct type will be used. Add fluid in...
• Page 346
  Automatic transmission dipstick Automatic transmission dipstick Manual Transmission and Transfer Case Fluid Checking the fluid Clean... filler plug hole to bring the level up to the bottom of the hole. Use only fluid certified to meet Ford Motor Company lubricant specification as listed under A Quick...
• Page 347
  ...it to prevent dirt or water from entering the reservoir. Remove the internal diaphragm and then add only a DOT 3 brake fluid such as Ford High Performance DOT 3 Brake Fluid, meeting Ford specification ESA-M6C25-A. Clutch fluid reservoir 348
• Page 348
  ... and Record booklet. Double cardan joint Brake Fluid Your vehicle is equipped with a brake fluid level indicator in the master cylinder which lights the BRAKE warning light on the instrument panel when the brake fluid level is low. Under normal circumstances,...
• Page 349
  ...the fluid is low, carefully clean and remove the filler cap from the reservoir. Fill the reservoir to the MAX line with Ford High Performance DOT 3 Brake Fluid C6AZ-19542-AA or DOT 3 equivalent fluid meeting Ford specification ESA-M6C25-A. NOTE: If brake fluid is spilled on...
• Page 350
  RWARNING Do not let the reservoir for the master cylinder run dry. This may cause the brakes to fail. Brake master cylinder Power Steering Fluid Check the level of the power steering fluid at least twice a year (i.e., every Spring and Fall). To check...
• Page 351
  4. Check the fluid level on the dipstick (which is highlighted in yellow in your vehicle). The fluid level should be between the arrows in the FULL HOT range, which is marked on the side of the dipstick, opposite the side marked FULL COLD. Do not add fluid if the level is within the FULL HOT range...
• Page 352
  ...power steering fluid that: u meets Ford's Specification ESW-M2C33-F, such as Ford Premium Power Steering Fluid, E6AZ-19582-AA or an equivalent Type F Automatic Transmission Fluid with a Ford registration number (an 8-digit number beginning with "2P" printed ...
• Page 353
  ... overloaded and blown a fuse or tripped a circuit breaker. Before you replace or repair any electrical parts, check the appropriate fuses or ...determined which fuses or circuit breakers to check, follow the procedures under Checking and replacing fuses or Checking and replacing circuit breakers later ...
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  Fuses and their location 355
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  356
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  F 357
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  358
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  ... your vehicle's electrical systems. The high current fuses are coded as follows: 30 amp -light green, 40 amp - orange,... RWARNING Always disconnect the battery before servicing high current fuses. Ford recommends that high current fuses be replaced by a qualified technician. RWARNING Always replace ...
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  Power distribution box 360
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  361
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  362
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  Checking and Replacing Fuses If you need to check a fuse, follow these steps: 1. In ... also contains a fuse pulling tool in case you need to replace a blown fuse. 3. Check the fuse to see if it is ... to see if the metal wire inside is separated. If it is, the fuse is blown and should be replaced. 363
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  ... (see previous chart). RWARNING Always replace a fuse with one that has the specified amperage .... Otherwise, locate the circuit breaker according to the instructions on the charts given earlier in this chapter. Since ... works and such equipment comes with instructions, we do not discuss how to check ...
• Page 364
  ... check the operation of the following lights frequently: u headlamps u tail lamps u brakelamps u high-mount brakelamp u hazard flasher u ... to see clearly at night turn off your vehicle's high beams when you do not have the high beams on u the headlamp beams are pointed substantially away from a ...
• Page 365
  ... from your hand could cause the bulb to break the next time the headlamps are operated. NOTE: If the bulb is accidently ... unless you can immediately replace it with a new one. If a bulb is removed for an extended period of time, contaminants may enter the headlamp housing and affect its performance....
• Page 366
  ... headlamp bulb 1. 2. Make sure that the headlamp switch on the instrument panel is in the OFF position. Lift the hood and behind the headlamp remove the electrical connector by ... base until it snaps, locking it into position. Turn the headlamps on and make sure that they work properly....
• Page 367
  ...contains the burned-out bulb and replace the bulb. Push the bulb socket into the lamp assembly and rotate 45˚. Position the lamp assembly on vehicle. Secure with two screws. To install the high-mount brakelamp: 1. 2. 3. Replacing the high-mount brakelamp or cargo lamp bulb 368...
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  Bulb specifications 369
• Page 369
  .... RWARNING Exhaust leaks may result in the entry of harmful and potentially lethal fumes into the passenger compartment. Under extreme conditions excessive exhaust temperatures could damage the fuel system, the interior floor covering, or other vehicle components, possibly causing a fire. 370
• Page 370
  .... u Have the services listed in the Maintenance In general, maintenance, replacement, or service of the emissions control devices or systems in your new Ford Motor Company vehicle or engine may be performed at your expense by any automotive ...
• Page 371
  ... than Ford or Motorcraft or Ford authorized remanufactured parts are used for maintenance, replacement, or for the service of components affecting emissions control, ... such parts are warranted by their manufacturer to be equivalent to genuine Ford Motor Company parts in performance and durability. ...
• Page 372
  ...). The following statements concerning prohibited tampering acts and the noise warranty are found in the Warranty Information Booklet, and are applicable to completed F-Series chassis cabs whose GVWR is over 10,000 lbs (4,536 kgs). Do not tamper with the noise ...
• Page 373
  ..."General Maintenance Checklist." To aid the noise control system throughout the life of the vehicle, Ford Motor Company recommends that this vehicle should be operated according to the Owner's Guide. When installing replacement parts, use caution...
• Page 374
  ...powertrain system or its battery has just been serviced, the OBD II system is reset to a not ... to do the additional driving required by law, a service center can perform this drive cycle... (in neutral) the vehicle for 4 minutes. Idle the vehicle in drive (neutral for manual transmission) for 40 seconds...
• Page 375
  ...45 mph (72 km/h) for 30 seconds. Idle the vehicle in drive (neutral for manual transmissions) for 40 seconds. Continue to drive the vehicle in city traffic at speeds... the following modes must be achieved: a. at least 5 stop and idle modes at 10 seconds each b. acceleration from idles ...
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  Refill Capacities, Motorcraft Parts, and Lubricant Specifications Refill Capacities NOTE: Refer to the Diesel Engine Owner's Guide Supplement for refill capacities on diesel engines. 377
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  380
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  381
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  382
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  Cooling system capacity 383
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  384
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  Motorcraft Parts 385
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  Lubricant specifications 386
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  387
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  388
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  389
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  391
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  ... a thick coat of auto wax to prevent discoloration. Re-wax as necessary when the vehicle is washed. and latches with a light grade oil. u Lubricate all hood, door and trunk lid hinges u Cover interior soft trim to prevent fading. u Keep...
• Page 392
  ... your foot on the brake, shift through all Fuel system u Fill fuel tank with high-quality unleaded fuel until the first automatic .... This can damage rubber and other polymers in the fuel system and may also clog small orifices. Ford Gas Stabilizer should be added whenever actual or expected storage ...
• Page 393
  ... and covered with a light coat of grease. Brakes u Make sure brakes and parking brake are fully released. Tires u Maintain recommended air pressures. Miscellaneous u Make sure all linkages, cables, levers and clevis pins under vehicle are covered with grease to prevent rust. days to lubricate ...
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  Warning label locations 395
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  Front exterior view 396
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  Rear exterior view 397
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  Entrance view 398
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  Driver's door 399
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  Driver's door - crew cab only 400
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  Instrument panel 401
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  Instrument cluster 402

1996 Ford F250 Manual