2002 Ford Excursion Owner's Manual

2002 Ford Excursion Manual

2002 Ford Excursion manual content summary:

  • 2002 Ford Excursion | Owner's Manual - Page 1
    Controls and features Seating and safety restraints Starting and driving Starting Driving Roadside emergencies Servicing Maintenance and care Capacities and specifications Customer in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents
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    required by California law: CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components that this Owner Guide contains information on this subject. Please refer to the Index to locate the appropriate section which will provide you more
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    parts a chance to break in. INFORMATION ABOUT THIS GUIDE The information found in this guide was in effect at the time of printing. Ford may change the suitability of the Excursion for snowplowing, in particular regarding the potential for exceeding vehicle weight limits, airbag (SRS) deployment
  • 2002 Ford Excursion | Owner's Manual - Page 4
    's Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Installation Warning Brake System Brake Fluid Non-Petroleum Based Master Lighting Switch Child Seat Child Seat Tether Anchorage Anti-Lock Brake System Traction Control Hazard Warning Flasher Fog Lamps-Front Fuse Compartment
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    Child Safety Door Lock/Unlock Panic Alarm Engine Coolant Interior Luggage Compartment Release Symbol Engine Oil Engine Coolant Temperature Battery Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter Jack MAX
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    80 60 70 100 120 3 2 4 THEFT F H E L 80 90 1 ABS 000000 140 160 MPH 0 0 0 0 km/h 5 CRUISE - + H 18 C 8 10 0 100 0 SERVICE ENGINE SOON RPM X1000 LOW RANGE 4X4 6 BRAKE P RN D 21 ! DOOR AJAR P RES ON SET ACCEL OFF COAST Headlamp Instrument panel control dimmer switch (pg. 18) (pg
  • 2002 Ford Excursion | Owner's Manual - Page 7
    Instrumentation Gearshift lever (pg. 115) Rear window defroster control (pg. 26) Electronic sound system (pg. 27) VOL PUSH ON DISC EJ FM 1 AMC BL ST RF MUTE AM SEEK TUNE REW 2WD 4X4 HIGH 4X4 LOW FM DOLBY B NR EJ TAPE CD AUTO CLK SCAN FF BASS TREB SIDE 1-2 SEL BAL COMP FADE 1 2 3
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    80 60 70 100 120 3 2 4 THEFT F H E L 80 90 1 ABS 000000 140 160 MPH 0 0 0 0 km/h 5 CRUISE - + H 18 C 8 10 0 100 0 SERVICE ENGINE SOON RPM X1000 LOW RANGE 4X4 6 BRAKE P RN D 21 ! DOOR AJAR Low fuel Illuminates as an early reminder of a low fuel condition indicated on the LOW fuel
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    opportunity. Light is blinking: Engine misfire is occurring which could damage your catalytic converter. You should drive in a moderate fashion (avoid heavy acceleration and deceleration) and have your vehicle serviced at the first available opportunity. Under engine misfire conditions, excessive
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    to check the bulb. If it comes on after the engine is started, one of the engine's emission control systems may be malfunctioning. The light may illuminate without a driveability concern being noted. The vehicle will usually be drivable and will not require towing. What you should do if the Service
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    Instrumentation Air bag readiness Momentarily illuminates when the ignition is turned ON. If the light fails to illuminate, continues to flash or remains on, have the system serviced immediately. Transmission control indicator light (TCIL) (if equipped) Illuminates when the Transmission Control
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    to flash or fails to illuminate, have the system serviced immediately. With the ABS light on, the anti-lock brake system is disabled and normal braking is still effective unless the brake warning light also remains illuminated with the parking brake released. Turn signal Illuminates when the left or
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    Illuminates when four-wheel drive low is engaged. If the light continues to flash have the system serviced. Door ajar Illuminates when the ignition is in the ON or START position and any door is open. DOOR AJAR Oil pressure/Engine coolant This light will come on when the key is in the ON position
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    ) and the driver's door is opened. GAUGES FUEL FILL LOW FUEL 40 30 20 40 20 60 50 80 60 70 100 120 3 2 4 THEFT F H E L 80 90 1 ABS 000000 140 160 MPH 0 0 0 0 km/h 5 CRUISE - + H 18 C 8 10 0 100 0 SERVICE ENGINE SOON RPM X1000 LOW RANGE 6 BRAKE 4X4 P RN D 21 ! DOOR AJAR 14
  • 2002 Ford Excursion | Owner's Manual - Page 15
    indication, the amount of fuel that can be added will be less than the advertised capacity due to the reserve fuel. Speedometer Indicates the current vehicle speed. Engine coolant temperature gauge Indicates the temperature of the engine coolant. At normal operating temperature, the needle remains
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    the engine coolant, not the coolant level. If the coolant is not at its proper level the gauge indication will not be accurate. Odometer Registers the total kilometers (miles) of the vehicle. Trip odometer Registers the kilometers (miles) of individual journeys. To reset, depress the control
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    shows the battery voltage when the ignition is in the ON position. If the pointer moves and stays outside the normal operating range (as indicated), have the vehicle's electrical system checked as soon as possible. 18 8 Engine oil pressure gauge This shows the engine oil pressure in the system
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    does not activate your tail lamps and generally may not provide adequate lighting during these conditions. Failure to activate your headlamps under these conditions may result in a collision. PANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel during headlamp and parklamp
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    CONTROL (IF EQUIPPED) This control operates the 4WD. Refer to the Driving chapter for more information. 2WD 4X4 HIGH 4X4 LOW Reverse sensing system (if equipped) The reverse sensing system (RSS) sounds a tone to warn the driver of obstacles near the rear bumper . The RSS will assist the driver
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    to ON every time the reverse gear is selected. Press the control to disable or enable the system. The indicator will remain illuminated to indicate a failure of the reverse sensing system. Always keep the sensors (located on the rear bumper/fascia) free from dirt, snow and ice (do not clean the
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    point is 20 Amps. Exceeding this limit may result in a blown fuse. There are up to four auxiliary power points in the following locations: • Located on the instrument panel. POWER POINT • Located on the back side of the center console (Accessible from the second row seats). • Located in the left
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    right trim panel in the rear cargo area. CLIMATE CONTROL SYSTEM Manual heating and air conditioning system OFF A/C MAX A/C Fan speed control Controls the volume of air circulated in the vehicle. Temperature control knob Controls the temperature of the airflow inside the vehicle. Mode selector
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    floor ducts. Heating and air conditioning capabilities are provided in this mode. For added customer comfort, when the temperature control knob is anywhere in between the full hot and full cold positions, the air distributed through the floor ducts will be slightly warmer than the air sent to the
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    rear seats (if equipped). • Remove any snow, ice or leaves from the air intake area (at the bottom of the windshield under the hood). • If your vehicle has been parked with the windows closed during hot weather, the air conditioner will do a much faster job of cooling if you drive for two or three
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    are located in the overhead console. In order for the auxiliary A/C-heater controls to function, the driver's auxiliary A/C-heater control must be set to REAR. The instrument panel A/C - heater controls must be on in order for the auxiliary A/C-heater to operate. OFF REAR HI COOL WARM PANEL
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    FLOOR to vary airflow between the outlets. PANEL FLOOR REAR WINDOW DEFROSTER The rear defroster control is located on the instrument panel. Press the rear defroster control to clear the rear window of thin ice and fog. • A small LED will illuminate when the rear defroster is activated. The ignition
  • 2002 Ford Excursion | Owner's Manual - Page 27
    Controls and features Activating the rear window defroster will also activate the heated mirrors (if REW FM DOLBY B NR EJ TAPE CD AUTO CLK SCAN FF BASS TREB SIDE 1-2 SEL BAL COMP FADE SHUFFLE 1 2 3 4 5 6 Volume/power control Press the control to turn the audio system on or off.
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    the volume is set above a certain level and the ignition is turned off, the volume will come back on at a "nominal" listening level when the ignition switch is turned back on. AM/FM select The AM/FM select control works in radio, tape and CD modes. AM FM AM/FM select in radio mode This
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    SEEK SEEK disc in the CD changer. (Play will begin on the first track of the TUNE control to continue reversing through the remaining discs. to select the next disc • Press in the CD changer. Hold the control to fast-forward through the remaining discs. Seek function The seek function control works
  • 2002 Ford Excursion | Owner's Manual - Page 30
    Controls and features Seek function in radio mode to find the next • Press . After the last track has been completed, the first track of the current disc will automatically replay. Scan function The scan function works in radio, tape or CD mode. SEEK TUNE SCAN Scan function in radio mode Press
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    the CD. (The CD scans in a forward direction, wrapping back to the first track at the end of the CD.) To stop on a particular selection, press the control again. Radio station memory preset The radio is equipped with six station memory preset controls. These controls can be used to select up to six
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    controls. 2. Press the AUTO control. 3. When the first six strong stations AUTO are filled, the station stored in memory preset control 1 will start return to your audio system's manually set memory stations, press the AUTO control again. Bass adjust The bass adjust control allows you to increase or
  • 2002 Ford Excursion | Owner's Manual - Page 33
    • and to increase the treble output. • SEL Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Press the BAL control then press: to shift sound to the left and • • to shift sound to the right. BAL FADE SEL Speaker fade adjust Speaker sound can
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    fast forward control works in FF tape and CD modes. 2 • In the tape mode, tape direction will automatically reverse when the end of the tape is reached. • In CD mode, pressing the control fast forwards the CD within the current track. Tape direction select Press SIDE 1-2 to play the alternate side
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    reduction 4 reduces the amount of hiss and static during tape playback. control to activate (and deactivate) the Dolby noise Press the reduction. Dolby disc are played. Press the SHUFFLE control to start this feature. Random order play will continue until the SHUFFLE control is pressed again. 35
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    CLK • • to decrease hours and to increase hours. SEEK TUNE SEEK TUNE To set the minute, press and hold the CLK control and press TUNE: AUTO CLK to decrease minutes and • to increase minutes. • If your vehicle has a separate clock module, (other than the digital radio display), the CLK button
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    clock information. Anytime that the media is changed, (new radio station, etc.), the media information will again display for 10 seconds before reverting back to the clock. In media mode, the media information will always be displayed. Mute mode Press the control to mute the playing media. Press the
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    the current volume radio setting. Once in headphone mode, the RSC volume controls will only change volume in the headphones to a desired level and will have no effect on the front speakers (muting the speakers will not mute the headphones). Using headphones/Personal Audio System The Personal Audio
  • 2002 Ford Excursion | Owner's Manual - Page 39
    to scroll through the six memory presets in AM, FM1, or FM2. Push the MEM control in CD changer mode (if equipped) to advance to the next disc. VOLUME MEDIA MEM ) The CD changer is either located in the center console of your vehicle. 1. Slide the door to access the CD changer magazine. 39
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    magazine (A) over. 4. Using the disc holder release knob (C), pull the disc holder (B) out of the magazine. A B C A If you pull too hard on the disc holder, the disc holder may come completely out of the magazine. If this happens, reinsert the disc holder back into the magazine while pressing
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    Controls and features 5. Line up the CD with the groove of the disc holder. Ensure that the label on the CD faces downwards. 6. Press in on the disc holder until it locks securely into the magazine. If the disc holders are not fully locked into the magazine, the unit will not operate. Ensure that
  • 2002 Ford Excursion | Owner's Manual - Page 42
    Controls and features If your changer does not work to direct sunlight, high humidity, extreme heat or extreme cold. Allow tapes that may have been exposed to extreme temperatures inserting a finger or pencil into the hole and turning the hub. • Remove loose labels before inserting tapes. • Do not
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    Controls reception problems. Static can be caused on AM stations by power lines, electric fences, traffic lights and will improve the reception of a station normally received in stereo. Audio system warranties and service Refer to the "Warranty Guide" for audio system warranty information. If service
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    OFF, shuts off the engine and all accessories without locking the steering wheel. 4. ON, all electrical circuits operational. Warning lights illuminated. Key position when driving. 5. START, cranks the engine. Release the key as soon as the engine starts. TURN SIGNAL CONTROL • Push down to activate
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    on roads that are winding, slippery, or unpaved. Do not shift the gearshift lever into N (Neutral) with the speed control on. To turn speed control off • Press OFF or • Turn off the vehicle ignition. ON OFF Once speed control is switched off, the previously programmed set speed will be erased. 45
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    you may want to shift to the next lower gear or apply the brakes to reduce your vehicle speed. If your vehicle slows down more than 16 on an uphill, your speed control will disengage. This is normal. Pressing RES/RSM/RESUME will re-engage it. Do not use the speed control in heavy traffic or on roads
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    (1 mph) or RES SET ACCEL COAST • Depress the brake pedal. When the desired vehicle speed is reached, press SET/SET ACC/ SET ACCEL. RES SET ACCEL COAST To disengage speed control • Depress the brake pedal. Disengaging the speed control will not erase the previously programmed set speed. 47
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    Controls and features Pressing OFF will erase the previously programmed set speed. ON OFF To return to a previously set speed • Press RES/RSM/RESUME. For RES/RSM/RESUME to operate, the vehicle speed must be faster than 48 km/h (30 mph). RES SET ACCEL COAST 48
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    toward you to move the steering wheel up or down. Hold the control while adjusting the wheel to the desired position, then release the control to lock the steering wheel in position. Never adjust the steering wheel when the vehicle is moving. HAZARD FLASHER For information on the hazard flasher
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    either From either position, the control will automatically return to the INT2 or OFF position. Speed dependent wipers When the windshield wiper control is set on the intermittent settings, speed-sensitive front wipers automatically adjust as the vehicle's speed changes. HIGH BEAMS Push forward to
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    lever. The Transmission Control Indicator Light (TCIL) (the word OFF) will illuminate on the end of the gearshift lever. The transmission will operate in all Control Switch again. The TCIL (the word OFF) will no longer be illuminated. When you shut off and re-start your vehicle, the transmission will
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    the bottom portion of the rocker switch to open. One touch down • Press AUTO completely down and release quickly. The driver's window will open fully. Depress again to stop window operation. One touch down can be deactivated during operation by pushing up on the power window control. AUTO 52
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    allows only the driver to operate the power windows. To lock out all the window controls except for the driver's press the left side of the control. Press the right side to restore the window controls. Accessory delay (if equipped) With accessory delay, the window switches may be used for up to ten
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    adjust the power side view mirrors. To adjust your mirrors: 1. Select L to adjust the left mirror or R to adjust the right mirror. MIRRORS L R 2. Move the control in the direction you wish to tilt the mirror. MIRRORS L R 3. Return to the center position to
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    the rear window defrost is activated. Do not remove ice from the mirrors with a scraper or attempt to readjust the mirror glass if it is frozen in place. These actions could cause damage to the glass and mirrors. OVERHEAD CONSOLE The appearance of your vehicle's overhead console will vary according
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    the release control to open the storage compartment. The door will open slightly converted to accommodate a variety of aftermarket garage door openers: • Place Velcro hook onto back side of aftermarket transmitter opposite of actuator control. • Place transmitter into storage compartment, control
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    with an auto-dimming function. The electronic day/night mirror will change from the normal state to the non-glare state when bright lights (glare) reach the mirror. When the mirror detects bright light from front or behind, it will automatically adjust to minimize glare. Press the control located on
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    Controls and features Illuminated visor mirror To turn on the visor mirror lamps, lift the mirror cover. TRIP COMPUTER (IF EQUIPPED) The trip computer tells you about the condition of your vehicle through a constant monitor of vehicle systems. You may select display features on the trip computer
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    up • differences in the automatic shut-off points on the fuel pumps at service stations • variations in top-off procedure from one fill-up to another • and MODE controls simultaneously. The display will illuminate the "AVG" indicator. While the indicator is lit, release E/M MODE both controls to
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    the E/M control. If the outside temperature falls below 3°C (38°F), the display will alternate from "ICE" to the outside temperature at a two second rate for one minute. MODE RESET E/M Off. In this mode the display is off. Compass The compass display is contained in the overhead console. The
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    the overhead console. 3. Turn ignition to the ON position. 1 2 3 13 4 12 5 6 7 8 9 10 11 15 14 4. Press and hold both trip computer controls. After approximately four seconds, the trip computer will enter zone setting E/M MODE mode. Zone setting mode is indicated when the display lights the RESET
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    electrical accessories (heater/air conditioning, wipers, etc.) and make sure all vehicle doors are shut. 1. Locate the trip computer located in the overhead console. 2. Start the vehicle. 3. Press and hold both trip computer controls. After approximately eight seconds, the trip computer will enter
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    reading lamps can be turned on by pressing the rocker control. Rear dome lamp The dome lamp lights when: • any door is opened. • the instrument panel dimmer switch is held up until the courtesy lamps come on. • any of the remote entry controls are pressed and the ignition is OFF. With the ignition
  • 2002 Ford Excursion | Owner's Manual - Page 64
    cups in the cupholder. Hard objects can injure you in a collision. Utility compartment Coin holder Pen holder Writing surface Space for lap-top computer REMOTE ENTRY SYSTEM Your vehicle is equipped with a remote entry system which allows you to: • unlock the vehicle doors without a key. • lock
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    and features If there is any potential remote keyless entry problem with your vehicle, ensure ALL key fobs (remote entry transmitters) are brought to the dealership, to aid in troubleshooting. Unlocking the doors Press this control to unlock the driver door. The interior lamps and running board
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    . Replacing the battery The remote transmitter is powered by one coin type three-volt lithium battery CR2032 or equivalent. Typical operating range will allow you to be up to 10 meters (33 feet) away from your vehicle. A decrease in operating range can be caused by: • weather conditions • nearby
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    remote transmitter should operate normally after battery replacement. Illuminated entry The illuminated entry system will turn on the interior lights when the remote transmitter unlock control is pressed. The illuminated entry system will turn off the interior lights if the ignition switch is turned
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    Controls and features Replacing lost transmitters If a remote transmitter has been lost 3 (within 10 seconds) with the 5 eighth turn ending in the 4 (ON) position. The doors will 2 lock/unlock to confirm that programming mode has been entered. 1 • Within 20 seconds, program a remote transmitter by
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    Controls and features Keyless entry system With the keyless entry keypad, you can: • lock or unlock the vehicle doors without using the key. Your vehicle has a factory set 5 digit code that operates the keyless entry system. You can also program your own 5 digit personal entry code. The factory-set
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    vehicle's engine will not operate. If there is any potential SecuriLock anti-theft problem with your vehicle, ensure ALL SecuriLock keys for that vehicle are brought to the dealership, to aid in troubleshooting. The SecuriLock passive anti-theft system is not compatible with aftermarket remote start
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    . • When the ignition is turned to ON or START, the theft indicator will light for three seconds and then go out. If the theft indicator stays on for an extended period of time or flashes rapidly, have the system serviced by your dealership or a qualified technician. Programming spare SecuriLock
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    repeat this procedure from step 1. If the programming procedure was successful, the new SecuriLock key(s) will start the vehicle's engine. The theft indicator (located on the instrument cluster) will light for three seconds and then go out. If the programming procedure was not successful, the new
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    the liftgate (with the key, the key fob by pressing the UNLOCK button twice or power door locks) and pull up on the liftgate handle. • To open the cargo doors, open the liftgate, then drive with the cargo doors and liftgate window open, keep the vents open so outside air comes into the vehicle. 73
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    track release bar to move the seat forward or backward. Ensure that the seat is relatched into place. 60/40 split bench seat (if equipped) • Lift the release bar to move the seat forward or backward. Ensure the seat is relatched into place. • Pull the seatback handle up to recline the
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    and safety restraints Captain's chair (if equipped) • Lift the track release bar to move the seat forward upright and the lap belt snug and low across the hips. Reclining the seatback can reduce the effectiveness of the seat's safety belt in the event of a collision. The control is located on the
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    the seat cushion. Press the control to move the seat forward, backward, up or down. Using the manual lumbar support Turn the lumbar support control toward the front of vehicle to move the lumbar support forward for more direct support. Turn the lumbar support control toward the rear of vehicle to
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    the heated seats: • Push control to activate. • Push again to deactivate. The indicator light will illuminate when activated. REAR SEATS Head in the event of a rear collision. To properly adjust your head restraints, lift the head restraint so that it is located directly behind your head or as
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    books, purses or briefcases are on the floor in front of the second row seats before folding them down and insure the seat is fully latched rearward. For assistance, refer to the label located on the seat side shield. 1. Lift strap to release seat cushion. 78
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    Seating and safety restraints 2. Lift seat cushion up and rotate forward. 3. The headrest must be removed in order to fold the seatback down. Remove 2nd row seat headrest by pushing
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    seatback down. 6. Lift up flap on seatback to release closeout panel. 7. Rotate panel to closeout the space between the seatback and the floor. Returning the seat to upright Insure the seat is pulled back to the locked position, whether the seat is occupied or empty. If not latched, the seat may
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    completely to secure. Reclining the seatback Lift the control to adjust the seatback. THIRD ROW SEAT (IF EQUIPPED) The third row seat is equipped with combination lap and shoulder belts in the outboard seating positions and a manual adjust tongue lap belt in the center seating position. For
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    seatback toward the front of the vehicle. This releases the seat track and the seat will move forward. 3. After entering the 3rd row seat, pull back the 2nd row seatback until it latches at full rearward position. This will latch and lock the seatback and the seat track. Insure the seat is pulled
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    the rear of the vehicle, with the liftgate window and cargo doors open: 1. Pull the seat release lever located on the lower right side of the seatback while pushing the seatback down onto the seat cushion. • The seatback will latch onto the cushion. 2. Lift the seat release bar located at the center
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    latched into the floor. 3. Verify that the safety belts can move freely on either side of the seat. SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lap belt always properly wear their safety belts, even when an air bag SRS is provided. It is
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    , if the driver brakes suddenly or turns a corner sharply, or the vehicle receives an impact of approximately 8 km/h (5 mph) or more, the combination safety belts will lock to help reduce forward movement of the driver and passengers. The seat belt system can also be made to lock manually by quickly
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    safety restraints Automatic locking mode In this mode, the shoulder belt is automatically pre-locked. The belt will still retract to remove any slack in the shoulder belt. The automatic locking mode is not available on the driver safety belt. When to use the automatic locking mode • Anytime a child
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    belts should be checked for proper function. BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED if the seat belt assembly "automatic locking retractor" feature or any other seat belt function is not operating properly when checked according to the procedures in Workshop Manual. Failure to replace the Belt
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    plastic boot on the front safety belt at the passenger outboard anchor location covers a "Replace Belt" label on the safety belt. In the event of a collision, the colored label (REPLACE BELT) may become visible. If this occurs, the safety belt must be replaced. Whenever the yellow portion of the
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    Seating and safety restraints Failure to follow these instructions will affect the performance of the safety belts and increase the risk of personal injury. Front and second row safety belt height adjustment Your vehicle has safety belt height adjustments for the driver, front passenger and second
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    is too short, even when fully extended, 20 cm (8 inches) can be added to the safety belt assembly by adding a safety belt extension assembly (part number 611C22). Safety belt extension assemblies can be obtained from your dealer at no cost. Use only extensions manufactured by the same supplier
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    Seating and safety restraints Safety belt warning light and indicator chime The seat belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts. Conditions of operation If...The driver's safety belt is not buckled before the
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    times more likely to DIE. Safety belts help prevent ejection, WE CAN'T PICK OUR CRASH . I'm not going far Belts are uncomfortable I was in a hurry Seat belts don't work Traffic is light Belts wrinkle my clothes The people I'm with don't wear belts I have an air bag I'd rather be thrown clear 92
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    vehicle. 1. Turn the ignition switch to the RUN (or ON) position. (DO NOT START THE ENGINE) 2. Wait until the safety belt warning light turns off. (Approximately 1-2 minutes) • Steps 3-5 must be completed within 60 seconds or the procedure will have to be repeated. 3. Buckle then unbuckle the safety
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    periodically to make sure they work properly and are not damaged. Inspect the safety belts to make sure there are no nicks, wears or cuts, replacing if necessary. All safety belt assemblies, including retractors, buckles, front seat belt buckle assemblies, buckle support assemblies (slide bar-if
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    to Cleaning and maintaining the safety belts in the Maintenance and care section. AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 40 F H 50 80 60 70 100 120 2 80 1 90 100 DIESEL FUEL ONLY 30 20 40 60 3 VOL - PUSH ON AM FM BASS TREB FM1 ST BAL FADE 140 20 AUTO SET H 18 10 0 4 SEEK RPM
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    or over the air bag module. Placing objects on or over the air bag inflation area may cause those objects to be propelled by the air bag into your face and torso causing serious injury. Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your Ford
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    . If you must use a forward-facing child seat in the front seat, move the seat all the way back. How does the air bag supplemental restraint system work? The air bag SRS is designed to activate when the vehicle sustains longitudinal deceleration sufficient to cause the sensors to close an electrical
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    immediately. If the air bag is not replaced, the unrepaired area will increase the risk of injury in a collision. The SRS consists of: • driver and passenger air bag modules (which include the inflators and air bags), • one or more impact and safing sensors, • a readiness light and tone • diagnostic
  • 2002 Ford Excursion | Owner's Manual - Page 99
    system wiring, the air bag system readiness light, the air bag back up power and the air bag ignitors. Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system. Refer to the Air bag readiness section in the
  • 2002 Ford Excursion | Owner's Manual - Page 100
    made especially for children. Check your local and state . Always follow the instructions and warnings that come belts. Follow all the important safety restraint and air bag precautions that apply to adult passengers in your vehicle. If the shoulder belt portion of a combination lap and shoulder belt
  • 2002 Ford Excursion | Owner's Manual - Page 101
    in the Air Bag Supplemental Restraint System section in this chapter. • Use the correct safety belt buckle for that seating position (the buckle closest to the direction the tongue is coming from). • Insert the belt tongue into the proper buckle until you hear a snap and feel it latch. Make sure
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    manufacturer's instructions included with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision. Installing child safety seats in combination lap and shoulder belt seating positions Air bags can kill
  • 2002 Ford Excursion | Owner's Manual - Page 103
    portions together, route the tongue through the child seat according to the child seat manufacturer's instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position
  • 2002 Ford Excursion | Owner's Manual - Page 104
    Seating and safety restraints 5. To put the retractor in the automatic locking mode, grasp the shoulder portion of the belt and pull downward until all of the belt is extracted and a click is heard. 6. Allow the belt to retract. The belt will click as it retracts to indicate it is in the automatic
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    tether straps Most new forward-facing child safety seats include a tether strap which goes over the back of the seat and hooks to an anchoring point. Tether straps are available as an accessory for many older safety seats. Contact the manufacturer of your child seat for information about ordering
  • 2002 Ford Excursion | Owner's Manual - Page 106
    Seating and safety restraints 3. Locate the correct anchor for the selected seating position. • The anchors are located under the seat frame. 4. Clip the tether strap to the anchor as shown. If the tether strap is clipped incorrectly, the child safety seat may not be retained properly in the event
  • 2002 Ford Excursion | Owner's Manual - Page 107
    Seating and safety restraints 5. Refer to the Installing child safety seats in combination lap and shoulder belt seating positions section of this chapter for further instructions to secure the child safety seat. 6. Tighten the child safety seat tether strap according to the manufacturer's
  • 2002 Ford Excursion | Owner's Manual - Page 108
    start the engine. See Guarding against exhaust fumes in this chapter for more instructions. controls the engine's idle revolutions per minute (RPM). When the engine starts, the idle RPM runs faster to warm the engine. If the engine idle speed does not slow down automatically, have the vehicle checked
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    or out of the vehicle FUEL FILL LOW FUEL 40 30 20 40 20 60 50 80 60 70 100 120 3 2 4 THEFT F H E L 80 90 1 ABS 000000 140 160 MPH 0 0 0 0 km/h 5 CRUISE - + H 18 C 8 10 0 100 0 SERVICE ENGINE SOON RPM X1000 LOW RANGE 6 BRAKE 4X4 P RN D 21 ! DOOR AJAR Make sure the corresponding
  • 2002 Ford Excursion | Owner's Manual - Page 110
    , apply the brake and release the parking brake. Using the engine block heater (if equipped) An engine block heater warms the engine coolant, which improves starting, warms up the engine faster and allows the heater-defroster system to respond quickly. Use of an engine block heater is strongly
  • 2002 Ford Excursion | Owner's Manual - Page 111
    harmful and could kill you. Have the exhaust and body ventilation systems checked whenever: • the vehicle is raised for service. • the sound of the exhaust system changes. • the vehicle has been damaged in a collision. WARNING: Engine exhaust, some of its constituents, and certain vehicle components
  • 2002 Ford Excursion | Owner's Manual - Page 112
    proper functioning of the vehicle's anti-lock brake system. The ABS performs a self-check after you start the engine and begin to drive away. A brief mechanical noise may be heard during this test. This is normal. If a malfunction is found, the ABS warning light will come on. If the vehicle
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    the ON position. If the light does not illuminate momentarily at start up, remains on or continues to flash, the ABS needs to be serviced. With the ABS light on, the anti-lock brake system is disabled and normal braking is still effective unless the brake warning light also remains illuminated with
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    . If the amount of effort needed to steer your vehicle changes at a constant vehicle speed, have the power steering system checked. If the power steering system breaks down (or if the engine is turned off), you can steer the vehicle manually, but it takes more effort. After any severe impact such
  • 2002 Ford Excursion | Owner's Manual - Page 115
    to die than a person wearing a seat belt. Your vehicle has special design and equipment features designed to perform satisfactorily under off-road conditions. Avoid sharp turns, excessive speed and (IF EQUIPPED) Brake-shift interlock This vehicle is equipped with a brake-shift interlock feature
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    , but the brake warning lamp remains illuminated, the brakes may not be working properly. See your dealer or a qualified service technician. Driving with a 4-speed automatic transmission Understanding gearshift positions To put your vehicle in gear, start the engine, depress the brake pedal, then
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    position locks the transmission and prevents the rear wheels from turning. Always set the parking brake fully and make sure the gearshift lever is latched in P (Park). Turn off the ignition whenever you leave your vehicle. R (Reverse) With the gearshift lever in R (Reverse), the vehicle will move
  • 2002 Ford Excursion | Owner's Manual - Page 118
    • additional engine downhill braking is desired. If towing a trailer, refer to Driving while you tow in the Trailer towing section. (Overdrive) mode, press the transmission control switch To return to (TCS). The TCIL (the word OFF) will no longer be illuminated. Each time the vehicle is started, the
  • 2002 Ford Excursion | Owner's Manual - Page 119
    transmission) To account for customer driving habits and conditions, your 4R100 automatic transmission electronically controls the shift quality by using an adaptive learning strategy. The adaptive learning strategy is maintained by power from the battery. When the battery is disconnected or a new
  • 2002 Ford Excursion | Owner's Manual - Page 120
    the hub lock control from AUTO to LOCK. Automatic operation of the hub locks is recommended. • For proper operation, make sure that the arrow and the indicator dot on the hub are aligned. 4WD system indicator lights The 4WD system indicator lights illuminate only under the following conditions. If
  • 2002 Ford Excursion | Owner's Manual - Page 121
    high) when the vehicle is moving. If the 4x4 indicator light does not illuminate when shifting a vehicle that is stationary, start the vehicle moving. Once the vehicle is moving, 4x4 HIGH (4WD high) will engage and the 4x4 indicator will illuminate. Do not shift into 4x4 HIGH with the rear wheels
  • 2002 Ford Excursion | Owner's Manual - Page 122
    . 2. Depress the brake. 3. Place the gearshift in N (Neutral). 4. Move the 4WD control to the 4x4 LOW position. 4X4 4X4 HIGH LOW 2WD 5. Hold the shift command until the LOW RANGE indicator light illuminates. 6. If the LOW RANGE indicator light does not illuminate after 15 seconds, start the vehicle
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    control to the 4x4 HIGH (4WD high) or 2WD (2WD high) position. 5. Hold the shift command until the LOW RANGE indicator light shuts off. 6. If the LOW RANGE indicator light does not shut off after 15 seconds, start wheel control at all times, especially in rough terrain. Since sudden changes in
  • 2002 Ford Excursion | Owner's Manual - Page 124
    submerged in water, their fluids should be checked and changed, if necessary. Water intrusion into the transmission may damage the transmission. If the front or rear axle is submerged in water, the axle lubricant should be replaced. Driving on hilly or sloping terrain When driving on a hill, avoid
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    accelerator slowly and steadily when starting from a full stop. Apply the brakes as you normally would. Your 4WD vehicle is equipped with a Four Wheel Anti-lock Brake System (ABS). In order to allow the ABS to operate properly when braking, keep steady pressure on the brake pedal, do not pump the
  • 2002 Ford Excursion | Owner's Manual - Page 126
    GAWR (Gross Axle Weight Rating): Carrying capacity for each axle system. The weight rating is determined by subtracting the vehicle curb weight for each engine/transmission combination, any required option weight for trailer towing and the weight and GAWR limitations. Replacement tires with a higher
  • 2002 Ford Excursion | Owner's Manual - Page 127
    of the vehicle. Calculating the load your vehicle can carry/tow 1. Use the appropriate maximum gross combined weight rating (GCWR) chart to find the maximum GCWR for your type engine and rear axle ratio. 2. Weigh your vehicle as you customarily operate the vehicle without cargo. To obtain correct
  • 2002 Ford Excursion | Owner's Manual - Page 128
    while applying light pressure on the brake pedal. Driving through deep water where the transmission vent tube is submerged may allow water into the transmission and cause internal transmission damage. Your vehicle may tow a Conventional/Class IV trailer provided the maximum trailer weight is less
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    001-10 000 lbs.) trailer weight requires a weight-distributing or fifth-wheel hitch. Do not exceed the GVWR or the GAWR specified on the certification label. Towing trailers beyond the maximum recommended gross trailer weight could result in engine damage, transmission/axle damage, structural damage
  • 2002 Ford Excursion | Owner's Manual - Page 130
    transmission Rear axle Maximum GCWR-kg Maximum trailer ratio (lbs.) weight-kg (lbs.) 4.10 6 577 (14 500) 3 265 (7 200) 3.73 7 711 (17 000) 4 354 (9 600) 4.30 8 164 (18 000) 4 536 (10 000) 3.73 8 164 (18 000) 4 536 (10 000) The frame mounted hitch receiver is non-removable. Towing a Class IV trailer
  • 2002 Ford Excursion | Owner's Manual - Page 131
    slack for turning corners. If you use a rental trailer, follow the instructions that the rental agency gives to you. Attach safety chains to the hitch, not the bumper. Trailer brakes Electric brakes and manual, automatic or surge-type trailer brakes are safe if installed properly and adjusted to the
  • 2002 Ford Excursion | Owner's Manual - Page 132
    service intervals. Refer to your scheduled maintenance guide for more information. Trailer towing tips • Practice turning, stopping and backing up before starting on a trip to get the feel of the vehicle trailer combination. When turning, make wider turns so the trailer wheels will clear curbs
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    Replace front and rear axle lubricants anytime the axles have been submerged in water. Axle lubricant quantities are not to be checked ) or a speed of 56 km (35 mph) must be exceeded, the drive shaft will have to be removed until the vehicle is being towed. Ford recommends the driveshaft be removed
  • 2002 Ford Excursion | Owner's Manual - Page 134
    (both cross-bars are adjustable). 2. Slide cross-bar to the desired location. 3. Tighten the latch at both ends of the cross-bar. To remove the cross-bar assembly from the roof rack side rails: 1. Loosen the latch at both ends of the cross-bar (both cross-bars are adjustable). 2. Slide cross-bar
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    Driving To adjust the tie-downs: Use the adjustable tie downs to secure loads to the luggage carrier. 1. Loosen the slider knobs at each end of the cross rail. 2. Slide the crossbar to the desired placement. Ensure that both sides of the crossrails are even. 3. Tighten the slider knobs at both ends
  • 2002 Ford Excursion | Owner's Manual - Page 136
    program. This program is separate from the New Vehicle Limited Warranty. The service is available: • 24-hours, seven days a week • for the km (50,000 miles) on Lincoln vehicles Roadside assistance will cover: • changing a flat tire • jump-starts • lock-out assistance • fuel delivery • towing of your
  • 2002 Ford Excursion | Owner's Manual - Page 137
    Ford Auto Club by control again to turn the flashers off. RESETTING THE FUEL PUMP SHUT-OFF SWITCH The fuel pump shut-off switch is a device intended to stop the electric fuel pump when your vehicle has been involved in a substantial jolt. After a collision, if the engine cranks but does not start
  • 2002 Ford Excursion | Owner's Manual - Page 138
    position. 5. Make a further check for leaks in the fuel system. FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown. Blown fuses are identified by a broken wire within the fuse. Check the appropriate fuses before replacing any electrical components
  • 2002 Ford Excursion | Owner's Manual - Page 139
    Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. Standard fuse amperage rating and color COLOR Fuse Rating 2A 3A 4A 5A 7.5A 10A 15A 20A 25A 30A 40A 50A 60A 70A 80A Mini Fuses Grey
  • 2002 Ford Excursion | Owner's Manual - Page 140
    panel cover, turn the panel fasteners counterclockwise. To remove a fuse use the fuse puller tool provided on the fuse panel cover. 22 23 24 25 26 27 28 29 30 12 13 14 15 16 17 18 19 20 10 9 FUSE1 RELAY 4 RELAY 1 140
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    Run Power Feed (Customer Access) 15A DRL, Brake Shift Interlock (BSI), ECM, Overhead Trip Computer (OTC), AUX A/C Components, Hazard Flasher, Speed Control, Vacuum Pump, Backup Lamps, Electronic Shift On The Fly Hublock Solenoid, Heated Seat 5A Power Window/Lock Switch Illumination 5A Headlamp
  • 2002 Ford Excursion | Owner's Manual - Page 142
    (w/ Secondary) 5A Radio Start Feed 10A Air Bag Module, Blower Motor Relay Coil - Not Used 10A A/C Clutch, Blend Door Actuator, Trailer Tow Battery Charge Relay Coil 5A 4-Wheel Anti-Lock Brake System (4WABS) - Not Used - Not Used - Not Used 5A Instrument Cluster (Charge and Airbag Warning Lamps) 30A
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    distribution box is located in the engine compartment. The power distribution box contains high-current fuses that protect your vehicle's main electrical systems from overloads. Always disconnect the battery before servicing high current fuses. Always replace the cover to the Power Distribution
  • 2002 Ford Excursion | Owner's Manual - Page 144
    only) Power Distribution Box Description Rear Wiper Air Bag Quarter Flip Window Motor Trailer Tow Backup Lamps, Trailer Tow Park Lamps Instrument Panel Auxiliary Power Point Gasoline only-A/C (CASS) Diesel only-Alternator A Field Floor Console Auxiliary Power Point Park Lamps Left Rear Quarter
  • 2002 Ford Excursion | Owner's Manual - Page 145
    Ignition Switch (B1 & B3) Power Door Locks Auxiliary Blower Electronic Shift On The Fly (Transfer Case Motor) Junction Box Battery Feed Gasoline only-Not Used Diesel only-Injector Driver Module Heated Seats Power Seats Front Blower Motor Trailer Tow Electronic Brake Not Used Fuel Pump PCM Power 107
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    -A/C (CASS) Diesel only-Injector Driver Module Power Relay Blower Motor EEC Power Not Used Powertrain Control Module Diode A/C Clutch Diode Not Used Power Windows Four Wheel Anti-Lock Brake Module 303 - 304 - 401 - 501 - 502 - 503 - 601 30A CB 602 60A** *Mini fuses **Maxi fuses CHANGING THE TIRES
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    lug wrench Tire change procedure To prevent the vehicle from moving when you change a tire, be sure the parking brake is set, then block (in both brake. Location Mounted on the left rear quarter panel in the cargo area In the rear cargo area stowage bin. On top of the radiator support in the engine
  • 2002 Ford Excursion | Owner's Manual - Page 148
    Roadside emergencies 2. Turn engine OFF and block the diagonally opposite wheel (block not provided). 3. Remove the To prevent the vehicle from moving when you change the tire, be sure that the parking brake is set and the diagonally opposite wheel is blocked. 6. Insert the hooked end of the jack
  • 2002 Ford Excursion | Owner's Manual - Page 149
    Roadside emergencies • Front passenger side (4x4) • Front driver side (4x4) Make sure the jack fits into the notched area on the differential housing. • Rear 149 2000 U137 (hdw) Owners Guide (owners) USA English (fus)
  • 2002 Ford Excursion | Owner's Manual - Page 150
    put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack. The jack is only meant for changing the tire. • Never use the front or rear differential as a jacking point. 9. Remove the lug nuts with the lug wrench. 10. Replace the flat
  • 2002 Ford Excursion | Owner's Manual - Page 151
    vehicle. You could damage the catalytic converter. Batteries contain sulfuric acid which can burn skin, eyes, and clothing, if contacted. Do not attempt to push start your vehicle. Automatic transmissions do not have push-start capability. 151 2000 U137 (hdw) Owners Guide (owners) USA English (fus
  • 2002 Ford Excursion | Owner's Manual - Page 152
    engine cooling fan and other moving parts. 4. Check all battery terminals and remove any excessive corrosion before you attach the battery cables. Ensure that vent caps are tight and level. 5. Turn the heater fan on in both vehicles to protect any electrical surges. Turn all other accessories off
  • 2002 Ford Excursion | Owner's Manual - Page 153
    of the negative (-) cable to an exposed metal part of the stalled vehicle's engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. 2000 U137 (hdw) Owners Guide (owners) USA English (fus
  • 2002 Ford Excursion | Owner's Manual - Page 154
    gases that surround the battery. 5. Ensure that the cables are clear of fan blades, belts, moving parts of both engines, or any fuel delivery system parts. Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled
  • 2002 Ford Excursion | Owner's Manual - Page 155
    negative (-) connection of the booster vehicle's battery. 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle's battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle's battery. 2000 U137 (hdw) Owners Guide (owners) USA English (fus
  • 2002 Ford Excursion | Owner's Manual - Page 156
    Roadside emergencies After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. When the battery is disconnected or a new battery is installed, the transmission must relearn its adaptive
  • 2002 Ford Excursion | Owner's Manual - Page 157
    have your vehicle towed, contact a professional towing service or, if you are a member, your roadside assistance center. On 4x2 vehicles, it is acceptable to tow the vehicle with the front wheels on the ground and the rear wheels off the ground using a wheel lift or a slingbelt with T-hooks. On 4x4
  • 2002 Ford Excursion | Owner's Manual - Page 158
    fuel related parts. If you disconnect the battery, the engine must "relearn" its idle conditions before your vehicle will drive properly, as explained in the Battery section in this chapter. Working with the engine off 1. Set the parking brake and ensure the gearshift is securely latched in P (Park
  • 2002 Ford Excursion | Owner's Manual - Page 159
    start your engine with the air cleaner removed and do not remove it while the engine is running. OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. HOOD 2. Go to the front of the vehicle and release the auxiliary latch
  • 2002 Ford Excursion | Owner's Manual - Page 160
    Turbo Diesel Owner's Guide Supplement for diesel engine component locations. 1 2 3 4 5 6 7 10 9 8 1. Battery 2. Engine oil filler cap 3. Transmission fluid dipstick 4. Engine oil dipstick 5. Brake fluid reservoir 6. Power distribution box 7. Power steering fluid reservoir 8. Air filter
  • 2002 Ford Excursion | Owner's Manual - Page 161
    off and wait a few minutes for the oil to drain into the oil pan. 3. Set the parking brake and ensure the gearshift is securely latched in P (Park). 4. Open the hood. Protect yourself from engine heat. 5. Locate and carefully remove the engine oil level indicator (dipstick). MIN MAX 6. Wipe the
  • 2002 Ford Excursion | Owner's Manual - Page 162
    is not covered by your warranty. Change your engine oil and filter according to the appropriate schedule listed in the scheduled maintenance guide. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used 162
  • 2002 Ford Excursion | Owner's Manual - Page 163
    appropriate Motorcraft oil filter (or another brand meeting Ford specifications) for your engine application. BRAKE FLUID Checking and adding brake fluid-gasoline engine Brake fluid should be checked and refilled as needed. Refer to the scheduled maintenance guide for the service interval schedules
  • 2002 Ford Excursion | Owner's Manual - Page 164
    master cylinder run dry. This may cause the brakes to fail. Checking and adding brake fluid-diesel engine Check and refill the Hydromax brake fluid reservoir using the following procedure. Refer to the scheduled maintenance guide for the service interval. 1. Clean the reservoir caps before removal
  • 2002 Ford Excursion | Owner's Manual - Page 165
    care Brake system fluid should be replaced on a regular basis to maintain optimum braking performance, especially under heavy-duty driving conditions such as frequent steep grades or heavy loads. Refer to the scheduled maintenance guide for the service interval. WINDSHIELD WASHER FLUID Checking and
  • 2002 Ford Excursion | Owner's Manual - Page 166
    , check the level of the engine coolant in the reservoir. MAX COLD FILL RANGE MIN • The engine coolant should be at the "cold fill level" or within the "cold fill range" as listed on the engine coolant reservoir (depending upon application). • Refer to the Scheduled Maintenance Guide for service
  • 2002 Ford Excursion | Owner's Manual - Page 167
    level" or within the "cold fill range" as listed in the engine coolant reservoir (depending upon application). • NEVER increase the coolant concentration above 60%. • NEVER decrease the coolant concentration below 40%. • Engine coolant concentrations above 60% or below 40% will decrease the freeze
  • 2002 Ford Excursion | Owner's Manual - Page 168
    Plain water may be added in an emergency, but you must replace it with a 50/50 mixture of engine coolant and distilled water as soon as possible. Check the coolant level in the reservoir before you drive your vehicle the next few times (with the engine cool). If necessary, add a 50/50 mixture of
  • 2002 Ford Excursion | Owner's Manual - Page 169
    If you drive in extremely cold climates (less than -36° C [-34° F]): • it may be necessary to increase the coolant concentration above 50%. • NEVER increase the coolant concentration above 60%. • increased engine coolant concentrations above 60% will decrease the overheat protection characteristics
  • 2002 Ford Excursion | Owner's Manual - Page 170
    and symbol will • the illuminate. C • the Service Engine Soon indicator light will illuminate. If the engine reaches a preset over-temperature condition, the engine will automatically switch to alternating cylinder operation. Each disabled cylinder acts as an air pump and cools the engine. When this
  • 2002 Ford Excursion | Owner's Manual - Page 171
    reservoir cap while the engine is running or hot. 5. Re-start the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible. CHECKING AND ADDING POWER
  • 2002 Ford Excursion | Owner's Manual - Page 172
    back in the reservoir. TRANSMISSION FLUID Checking automatic transmission fluid Refer to your scheduled maintenance guide for scheduled intervals for fluid checks and changes. Your transmission does not consume fluid. However, the fluid level should be checked if the transmission is not working
  • 2002 Ford Excursion | Owner's Manual - Page 173
    at ambient temperature (10°C-35°C [50°F-95°F]). ADD COLD HOT DO NOT ADD DON'T ADD IF IN CROSSHATCHED AREA • CHECK WHEN HOT IDLING IN PARK High fluid level Fluid levels above the safe range may result in transmission failure. An overfill condition of transmission fluid may cause shift and/or
  • 2002 Ford Excursion | Owner's Manual - Page 174
    be removed by a qualified ADD COLD HOT DO NOT ADD technician. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. DON'T ADD IF IN CROSSHATCHED AREA • CHECK WHEN HOT IDLING IN PARK Checking
  • 2002 Ford Excursion | Owner's Manual - Page 175
    which normally does not require additional water during its life of service. However, for severe usage or in high temperature climates, check the battery electrolyte level. Refer to the scheduled maintenance guide for the service interval schedules. Keep the electrolyte level in each cell up to
  • 2002 Ford Excursion | Owner's Manual - Page 176
    . Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery, always shield your face and protect your eyes. Always provide proper ventilation. When lifting a plastic-cased battery, excessive pressure on the end walls could cause acid to flow
  • 2002 Ford Excursion | Owner's Manual - Page 177
    for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft Part Numbers in the Capacities and specifications chapter. Do not start your engine with the air cleaner removed and do not
  • 2002 Ford Excursion | Owner's Manual - Page 178
    notch on the bottom half of air filter housing. Be careful not to crimp the filter element edges between the air filter housing. This could cause filter damage and allow unmetered air to enter the engine if not properly seated. 5. Replace the two halves of the air filter housing and secure the clamp
  • 2002 Ford Excursion | Owner's Manual - Page 179
    rear axle could result in a permanent reduction in effectiveness. This loss of effectiveness does not affect normal driving and should not be noticeable to the driver. To avoid injury, never run the engine with one wheel off the ground, such as when changing a tire. WINDSHIELD WIPER BLADES Check the
  • 2002 Ford Excursion | Owner's Manual - Page 180
    Changing the wiper blades To replace the wiper blades: 1. Pull the wiper arm away from the windshield and lock into the service position. 2. Turn the blade at an angle from the wiper arm. Push the lock pin manually tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). 180
  • 2002 Ford Excursion | Owner's Manual - Page 181
    on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and concrete. A tire marked C may have poor traction performance. The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration
  • 2002 Ford Excursion | Owner's Manual - Page 182
    loading, either separately or in combination, can cause heat buildup and possible tire failure. SERVICING YOUR TIRES Checking the tire pressure • Use an accurate tire pressure gauge. • Check the tire pressure when tires are cold, after the vehicle has been parked for at least one hour or has been
  • 2002 Ford Excursion | Owner's Manual - Page 183
    band is visible through the tire treads. When replacing full size tires, never mix radial bias-belted, or bias-type tires. Use only the , your vehicle may not drive properly and safely. Make sure that all replacement tires are of the same size, type, load-carrying capacity and tread design
  • 2002 Ford Excursion | Owner's Manual - Page 184
    . If this does not work, remove the chains to prevent damage to your vehicle. • If possible, avoid fully loading your vehicle. • Remove the tire chains when they are no longer needed. Do not use tire chains on dry roads. • The suspension insulation and bumpers will help prevent vehicle damage. Do
  • 2002 Ford Excursion | Owner's Manual - Page 185
    and lead to fuel spray and fire. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a and injure you or others. If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to
  • 2002 Ford Excursion | Owner's Manual - Page 186
    if you experience an adverse reaction. When refueling always shut the engine off and never allow sparks or open flames near the filler neck. Never smoke while refueling. Fuel vapor is extremely hazardous under certain conditions. Care should be taken to avoid inhaling excess fumes. The flow
  • 2002 Ford Excursion | Owner's Manual - Page 187
    most driving conditions while you are using fuel with the recommended octane rating, see your dealer or a qualified service technician to prevent any engine damage. 87 Fuel quality If you are experiencing starting, rough idle or hesitation driveability problems during a cold start, try a different
  • 2002 Ford Excursion | Owner's Manual - Page 188
    If the "Service Engine Soon/Check Engine" indicator comes on and stays on after you start the engine, the fuel filler cap may not be properly installed. Turn off the engine, remove the fuel filler cap, align the cap properly and reinstall it. If you must replace the fuel filler cap, replace it with
  • 2002 Ford Excursion | Owner's Manual - Page 189
    Filter For fuel filter replacement, see your dealer or a qualified service technician. Refer to the scheduled maintenance guide for the appropriate intervals for changing the fuel filter. Replace the fuel filter with an authorized Motorcraft part. The customer (engine break-in period). You will get
  • 2002 Ford Excursion | Owner's Manual - Page 190
    each time the tank is filled. • Allow three automatic click-offs when filling (more than three clicks would overfill the tank). • Always use fuel with the vehicle loading and distribution the same every time. Your results will be most accurate if your filling method is consistent. Calculating fuel
  • 2002 Ford Excursion | Owner's Manual - Page 191
    on the brake pedal while driving may reduce fuel economy. • Combine errands and minimize stop-and-go driving. Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fuel economy. • Use recommended engine oil. Refer
  • 2002 Ford Excursion | Owner's Manual - Page 192
    Transmissions give their best fuel economy when operated in the top cruise gear and with steady pressure on the gas pedal. • Four-wheel-drive operation (if and conditions. EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and a catalytic converter which will
  • 2002 Ford Excursion | Owner's Manual - Page 193
    can start a fire. Illumination of the "Service Engine Soon" light, charging system warning light or the temperature warning light, fluid leaks, strange odors, smoke or loss of engine power, could indicate that the emission control system is not working properly. Exhaust leaks may result in entry of
  • 2002 Ford Excursion | Owner's Manual - Page 194
    vehicle may not pass the I/M test with the "Check Engine/Service Engine Soon" light on. If the vehicle's powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a "not ready for I/M test" condition. To ready the on-board diagnostics system for I/M testing
  • 2002 Ford Excursion | Owner's Manual - Page 195
    Replacing headlamp bulbs 1. Make sure that the headlamp control not touch the glass. The oil from your hand could cause the lock the ring into the socket by turning it clockwise until you feel a "stop." 8. Connect the electrical connector into the rear of the plastic base until it "snaps." Replacing
  • 2002 Ford Excursion | Owner's Manual - Page 196
    Maintenance and care 3. Remove the two screws and carefully disengage parking lamp/turn signal assembly from the vehicle. 4. Rotate bulb socket counterclockwise about 1⁄4 turn and remove from lamp assembly. 5. Carefully pull bulb straight out of the socket and push in the new bulb. 6. Install the
  • 2002 Ford Excursion | Owner's Manual - Page 197
    turn/backup lamp bulbs are located in the same portion of the tail lamp assembly, one just below the other. Follow the same steps to replace either bulb: 1. Remove the four screws and the lamp assembly from vehicle. 2. Rotate bulb socket counterclockwise about 1⁄4 turn and remove from lamp assembly
  • 2002 Ford Excursion | Owner's Manual - Page 198
    the lamp assembly on the vehicle and secure with two screws. Replacing license plate lamp bulbs The license plate bulbs are located behind the rear bumper. To change the license plate lamp bulbs: 1. Reach behind the rear bumper to locate the bulb socket. 2. Twist the socket counterclockwise and
  • 2002 Ford Excursion | Owner's Manual - Page 199
    color except where noted. To replace all instrument panel lights - see your dealer AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed at the assembly plant. If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualified service technician
  • 2002 Ford Excursion | Owner's Manual - Page 200
    cold any exterior accessories (such as brakes several times to dry them. Waxing your vehicle Waxing your vehicle on a regular basis will reduce minor scratches and paint damage. Wax when water stops beading on the surface. This could be every three or four months, depending on operating conditions
  • 2002 Ford Excursion | Owner's Manual - Page 201
    Take care when using a power washer to clean the engine. The high pressure fluid could penetrate the sealed parts and cause damage. • Do not spray with cold water to avoid cracking the engine block or other engine components. • Never wash or rinse the engine while it is running; water in the running
  • 2002 Ford Excursion | Owner's Manual - Page 202
    remover such as Ford Extra Strength Tar and Road Oil Remover (B7A-19520-AA). To avoid scratching the rear window and wiper blades should be cleaned on a regular basis, and blades or rubber elements replaced when panel to avoid contamination of the air bag system. Cleaning the instrument cluster lens
  • 2002 Ford Excursion | Owner's Manual - Page 203
    bleach or dye the belts, because these actions may weaken the belt webbing. Check the safety belt system periodically to make Kit F8AZ-19G253-AA, which is available from your Ford Dealer. This mild cleaner and special pad, cleans the leather and maintains its natural beauty. Follow the instructions
  • 2002 Ford Excursion | Owner's Manual - Page 204
    7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for Motorcraft diesel engine service part numbers. **Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information. REFILL CAPACITIES Ford Part Name Front axle Motorcraft SAE 75W-90 Premium 4x4
  • 2002 Ford Excursion | Owner's Manual - Page 205
    Capacities and specifications Fluid Engine coolant-Diesel engine Engine oil (includes filter change)-Gasoline engines Engine oil (includes filter change)-Diesel engine Fuel tank Power steering fluid Transfer case fluid (if equipped) Transmission fluid 5 Ford Part Application Name Refer to your 7.3L
  • 2002 Ford Excursion | Owner's Manual - Page 206
    and specifications Service refill capacities are determined by filling the rear axle to the bottom of the filler hole with the specified lubricant. 3 Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford Extended Life Engine Coolant (orange in color). Refer to Adding engine coolant, in
  • 2002 Ford Excursion | Owner's Manual - Page 207
    axle1 75W-140 High Performance Synthetic Rear Axle Lubricant Brake fluid High Performance DOT 3 Motor Vehicle Brake Fluid Ford Premium Engine coolant-Gasoline Engine Coolant engines Item Engine coolant-Diesel engine Engine oil-Gasoline engines Ford part number XY-75W90-TQL Ford specification WSP
  • 2002 Ford Excursion | Owner's Manual - Page 208
    contain a synthetic lubricant that does not require changing unless the axle has been submerged in water. 2 Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. Check the container to verify the fluid being
  • 2002 Ford Excursion | Owner's Manual - Page 209
    87 octane 1-6-5-10-2-7-3-8-4-9 1.3-1.4 mm (0.052-0.056 inch) Coil on plug 9.0:1 *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. VEHICLE DIMENSIONS EXCURSION Dimension (1) Overall length (2) Overall width (3) Overall height
  • 2002 Ford Excursion | Owner's Manual - Page 210
    Capacities and specifications 4 1 3 5 2 210
  • 2002 Ford Excursion | Owner's Manual - Page 211
    GUIDE MAXIMUM LOAD=OCCUPANTS + LUGGAGE=XXXKG/XXXXLB OCCUPANTS: X TOTAL X FR X 2ND X RR OCCUPANTS LUGGAGE XX XXXKG/XXXXLB TIRE: XXXX/XXXXX XXX X XXXKG/XXXXLB PRESSURE (FR) XXX kPa/33 PSI COLD PRESSURE (RR) XXX kPa/33 PSI COLD EXT PNT: XXXXXX XXXXXX RC: XX DSO: XXXX F0000 BAR INT TR TP/PS R AXLE
  • 2002 Ford Excursion | Owner's Manual - Page 212
    Customer assistance Ford Extended Service Plan You can get more protection for your new car or light truck by purchasing Ford Extended Service Plan (Ford ESP) coverage. Ford ESP is an optional service contract which is backed by Ford Motor Company or Ford Motor Service your Bumper to Bumper Warranty
  • 2002 Ford Excursion | Owner's Manual - Page 213
    contact the Sales Manager or Service Manager at the dealership. 3. If the inquiry or concern cannot be resolved at the dealership level, please contact the Ford Customer Assistance Center. Ford Motor Company and Ford of Canada dealerships also carry quality parts and accessories, providing you with
  • 2002 Ford Excursion | Owner's Manual - Page 214
    -521-4140 (TDD for the hearing impaired: 1-800-232-5952) In Canada: Customer Assistance Centre Ford Motor Company of Canada, Limited P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) In order to help you service your Ford or Lincoln Mercury vehicle, please have the following information
  • 2002 Ford Excursion | Owner's Manual - Page 215
    The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change eligibility limitations, modify procedures and/or to discontinue this service without notice and without incurring obligations per applicable state law. What kinds of cases does the Board
  • 2002 Ford Excursion | Owner's Manual - Page 216
    certain states eligibility is dependent upon the customer's possession of the vehicle. Eligibility may differ provided on the application form. Some states will require you to use certified mail, with return receipt requested serviced the vehicle • a brief description of your unresolved concern 216
  • 2002 Ford Excursion | Owner's Manual - Page 217
    Customer assistance • a brief summary of the action taken by the dealer(s) and Ford Motor Company • the names (if known) of all the people you contacted at the dealership(s) • a description of the action you expect to resolve your concern You will related to each complaint, including oral
  • 2002 Ford Excursion | Owner's Manual - Page 218
    the following address: Ford Motor Company Customer Assistance Center 16800 Executive Plaza Drive resolve a factory-related vehicle service concern have been unsatisfactory, -forward and relatively speedy alternative to resolve a disagreement anti-knock index lower than is recommended for your
  • 2002 Ford Excursion | Owner's Manual - Page 219
    cause engine knocking or serious engine damage. Ford Motor Company/Ford of Canada is not responsible for any damage caused by use of improper fuel. In the United States, using leaded fuel may also result in difficulty importing your vehicle back into the U.S. If your vehicle must be serviced while
  • 2002 Ford Excursion | Owner's Manual - Page 220
    Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the engineering and safety specifications. Ford accessories are warranted for up to 12 months or 20 000 km (12 000 miles) on all cars and light trucks
  • 2002 Ford Excursion | Owner's Manual - Page 221
    organizers Cargo shades Cargo trays Dash trim Engine block heaters Battery warmer/blanket Cellular phone holder Electrochromatic compass mirror Electrochromatic compass mirror with temperature display Heat storage system Tire step Travel equipment Daytime running lights (DRL) Factory luggage rack
  • 2002 Ford Excursion | Owner's Manual - Page 222
    appearance equipment Air bag anti-theft locks Carpeted cargo mat Door edge guards Diamond plate splash guards Car/truck covers Cargo liners, interior Carpet floor mats Cleaners, waxes and polishes Flat splash guards Front end covers (full) Hood deflectors Locking gas cap Lubricants and oils Molded
  • 2002 Ford Excursion | Owner's Manual - Page 223
    openers and other transmitters with outputs of five watts or less will not ordinarily affect your vehicle's operation.) • Ford cannot holders only Obtaining a French owner's guide French Owner's Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service
  • 2002 Ford Excursion | Owner's Manual - Page 224
    in addition to notifying Ford Motor Company. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a become involved in individual problems between you, your dealer or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at
  • 2002 Ford Excursion | Owner's Manual - Page 225
    air bag ...97 indicator light ...11, 99 operation ...97 passenger air bag ...97 Air cleaner filter ...177-178, 204 Air conditioning ...22 auxiliary heater and air conditioner ...24 Antifreeze (see Engine coolant) ...165 Anti-lock brake system (see Brakes) ...112-113 Anti-theft system warning light
  • 2002 Ford Excursion | Owner's Manual - Page 226
    Driving under special conditions ...123-124 sand ...124 snow and ice ...125 through water ...124, 128 E Emergencies, roadside jump-starting ...151 Emission control system ...192 Engine ...209 check engine/service engine soon light ...8-9 cleaning ...201 coolant ...165 diesel ...3 fail-safe coolant
  • 2002 Ford Excursion | Owner's Manual - Page 227
    Index Engine block heater ...110 Engine oil ...160 checking and adding ...160 dipstick ...160 filter, specifications ...162, 204 recommendations ...162 refill capacities ...204 specifications ...207, 209 Exhaust fumes ...111 F Fail safe cooling ...170 Fluid capacities ...204 Four-Wheel Drive
  • 2002 Ford Excursion | Owner's Manual - Page 228
    , warning and indicator ...8 air bag ...11 anti-lock brakes (ABS) ...12, 113 anti-theft ...13 brake ...11 charging system ...12 check coolant ...13 cruise indicator ...13 door ajar ...13 engine oil pressure ...13 high beam ...12 low fuel ...8 safety belt ...11 service engine soon ...8-9 turn signal
  • 2002 Ford Excursion | Owner's Manual - Page 229
    ...189, 204 O Octane rating ...187 Odometer ...16 Oil (see Engine oil) ...160 Overdrive ...51 P Panic alarm feature, remote entry system ...66 Parking brake ...113 Parts (see Motorcraft parts) ...204 Power distribution box (see Fuses) ...143 Safety belts (see Safety restraints) ...14, 84-87, 89
  • 2002 Ford Excursion | Owner's Manual - Page 230
    passive anti-theft system ...70-72 Servicing your vehicle ...158 Snowplowing ...3 Spark plugs, specifications ...204, 209 Special notice ...3 diesel-powered vehicles ...3 utility-type vehicles ...3 Specification chart, lubricants ...207, 209 Speed control ...45 Speedometer ...15 Starting your
  • 2002 Ford Excursion | Owner's Manual - Page 231
    station information Item Required fuel Fuel tank capacity Engine oil-gasoline engines (includes filter change) Engine oil -diesel engine Tire size and pressure Hood release Coolant capacity (gasoline engines) Coolant capacity (diesel engine) Power steering fluid capacity Automatic transmission fluid
  • 2002 Ford Excursion | Owner's Manual - Page 232
    Filling station information fluid that indicates dual usage (MERCON and MERCON V) in an automatic transmission application requiring MERCON may cause transmission damage. Use of any fluid other than the recommended fluid may cause transmission damage. 2 Indicates only approximate dry-fill capacity.
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Before driving
Introduction
2
Instrumentation
6
Controls and features
18
Seating and safety restraints
74
Starting and driving
Starting
108
Driving
112
Roadside emergencies
136
Servicing
Maintenance and care
158
Capacities and specifications
204
Customer assistance
212
Reporting safety defects
224
Index
225
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photocopying, recording or by any information storage and retrieval system or translation
in whole or part is not permitted without written authorization from Ford Motor Company.
Ford may change the contents without notice and without incurring obligation.
Copyright © 1999 Ford Motor Company
Contents
1