2006 Ford F350 6.0 Liter Diesel Supplement 3rd Printing

2006 Ford F350 Manual

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  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 1
    Guide Normal scheduled maintenance and log Exceptions Special operating conditions and log Motorcraft part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2006 Ford Motor Company 1 2006
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 2
    are suitable for producing ambulances only if equipped with the Ford ambulance preparation package. In addition, Ford urges ambulance manufacturers to follow the recommendation of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder's Layout Book (and pertinent supplements) and the Qualified
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 3
    manufacturer's followed Ford's recommendations. WARNINGS Throughout this guide, you will allow parts to adjust themselves to other parts. Drive your new vehicle at least 500 miles (800 km) before towing a DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of: • On F-Super Duty
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    Module (FICM). Fuel is drawn from the fuel tank by a frame-mounted electric fuel pump. The change the engine oil at the recommended service intervals, because oil viscosity is important in ignition is placed in the ON position, then determines how long the glow plugs will be on according to the EOT
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    F-Super Duty vehicles equipped with a manual transmission, refer to Manual transmission shift speeds in the Driving chapter of your Owner's Guide for by manually downshifting at too high of a vehicle speed. Operating the engine beyond the governed speed can cause severe engine damage. 5 2006
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    E-SERIES F-SUPER DUTY STANDARD CLUSTER F-SUPER DUTY OPTIONAL CLUSTER 2 H 3 RPMX1000 50 60 40 4 30 20 20 160 0 180 km/h MPH 60 80 100 70 120 1 L TURBO PSI 20 0 40 40 140 80 90 L H 0 F E DIESEL FUEL ONLY 5 10 0 100 km/h 110 C H D 32 P RN D SELECT/RESET 6 2006 Econoline (eco
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 7
    may be a problem. Refer to diesel fuel to be pumped into your tank . Your vehicle fuel system is equipped with a fuel filter/water separator to remove water from the fuel. The WATER IN FUEL light will illuminate when the ignition is turned to START (as part 2006 Econoline (eco) Supplement USA (fus)
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 8
    engine air filter warning light illuminated/or when the underhood air filter restriction gauge has moved to the CHANGE FILTER mark for up to 250 miles (400 km) without damaging the engine or related components. However, the air filter element must be replaced at the earliest opportunity. Refer to
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    needs to be changed. The warning light on the instrument cluster should not be used exclusively for determining when the air filter element needs changing. 9 2006 Econoline (eco) Supplement USA (fus)
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    ) Indicates the amount of pressure in the engine. Driving with your pointer continuously at the high end of the scale may damage the engine. 10 2006 Econoline (eco) Supplement USA (fus)
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    THE ENGINE Read all starting instructions carefully before you start your vehicle. For temperatures below 32°F (0°C), the use of the correct grade engine oil is essential for proper operation. If your vehicle is equipped with a manual transmission, make sure the parking brake is set fully before you
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    diesel fuel may thicken enough to clog the fuel filter. Your vehicle is equipped with either an FCM (E-Series) or an HFCM (F-Super Duty) weather, use Number 1-D diesel fuel or "winterized" Number 2-D diesel fuel which has an additive to minimize wax formation. 12 2006 Econoline (eco) Supplement USA
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    your tank should diesel engine will slowly increase to a higher idle speed if left idling in P (Park Motorcraft Long periods of idling in cold weather can cause a buildup of heavy deposits of carbon and rust on valve stems causing them to stick, which in turn, can cause valve train damage. 13 2006
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 14
    (if equipped) in the Driving chapter of the Owner's Guide) and oil pan heaters (aftermarket) will assist in damaging deposits. • The 6.0L diesel engine contains a unique ЉCold Weather truck must be in P (Park) (for automatic transmission), in neutral (for manual transmission) with the park brake
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    dealer for service immediately. Engine block heater (if equipped) Refer to the Driving chapter in the Owner's Guide. DUAL FUEL TANK SELECTOR CONTROL (IF EQUIPPED) If your vehicle is equipped with dual fuel tanks, you will have a selector control, located to the right of the steering wheel, which
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 16
    TOWING Refer to your Owner's Guide for full details on towing a trailer. Trailer towing tables - E-Series Engine Maximum GCWR Maximum lbs. (kg) trailer weight lbs. (kg) E-350 Regular Van (9500 GVWR) 6.0L 3.55 16000 (7257) 9700 (4400) 6.0L 4.10 18500 (8391) 10000 (4536) E-350 Regular Van (Crew
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    ratio Trailer towing tables - F-Super Duty Maximum GCWR - lbs (kg.) Engine Rear axle Manual Automatic ratio transmission transmission F-250/F-350 Single Rear Wheel (SRW) 28000 (12701) 33000 (14969) *With high capacity trailer tow package, see rear axle label to identify actual vehicle content. 17
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    ratings depending on mode of operation: • Weight carrying - requires a draw bar and hitch ball. The draw bar supports distributed between the truck and the trailer by this system. F-Super Duty Maximum Gross Trailer Towing trailers beyond the maximum tongue weight exceeds the limit of the towing
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    Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty vehicles equipped with the 6.0L diesel engine can be jump started using the same procedure as a gasoline engine; refer to your Owner's Guide for the jump starting procedure. The gases around the battery can explode if
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    Turn the heater fan on in both vehicles to protect any electrical surges. Turn all other accessories off. Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) are used to designate the assisting (boosting) battery. 20 2006 Econoline (eco) Supplement USA (fus)
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    Roadside emergencies 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 21 2006 Econoline (eco) Supplement USA (fus)
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    the battery. 5. Ensure that the cables are clear of moving parts or any fuel delivery system, brake system or exhaust system parts. Jump starting 1. Start the engine of the booster vehicle and three minutes before disconnecting the jumper cables. 22 2006 Econoline (eco) Supplement USA (fus)
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    illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle's battery. 23 2006 Econoline (eco) Supplement USA (fus)
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    has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. 24 2006 Econoline (eco) Supplement USA (fus)
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    (ZC-20) on all parts that require cleaning and pressure rinse clean. • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. • Cover the highlighted areas to prevent water damage when cleaning the engine. • F-Super Duty 25 2006 Econoline (eco
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    Cleaning • E-Series 26 2006 Econoline (eco) Supplement USA (fus)
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 27
    Engine oil filler cap 4. Secondary fuel filter assembly (out of view) 5. Power steering fluid reservoir 6. Brake fluid reservoir 7. Engine coolant reservoir 8. Air filter assembly 9. Engine oil dipstick 10. Power distribution box The Fuel Conditioner Module (FCM) is located on the driver-side of the
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 28
    and Specifications F-Super Duty 1. Automatic transmission dipstick (if equipped) 2. Engine oil fill 3. Engine oil filter 4. Engine-mounted fuel filter assembly 5. Engine coolant reservoir 6. Brake fluid reservoir 7. Clutch fluid reservoir (if equipped) 8. Power distribution box 9. Battery (dual
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 29
    fluids and service parts conforming to Ford specifications. Motorcraft parts are Maintenance Guide chapter for more information. Do not use home heating oil or any diesel fuel diesel fuel. This practice creates a serious fire hazard and engine performance problems. 29 2006 Econoline (eco) Supplement
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 30
    The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be wide Fuel Charter that recommends diesel fuel specifications to provide improved 30 2006 Econoline (eco) Supplement USA (fus)
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 31
    OFF position and wait 30 seconds before trying again. Truck stops have pumps and nozzles designed for larger, heavy-duty trucks. When refueling at truck stops: if the nozzle shuts off repeatedly when refueling, wait 5-10 seconds; then use a slower rate of flow (don't depress the nozzle trigger as
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 32
    filters with Motorcraft Part No. FD-4606. This part number includes filters and seals for both the engine-mounted filter and the FCM filter. DRAINING THE FCM/HFCM AND CHANGING THE FUEL FILTERS Your vehicle is equipped with two fuel filters; one is mounted on top of the engine. On F-Super Duty, the
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 33
    should be replaced at the same time. The replacement filters are Motorcraft Part No. (FD-4604, F-Series) and (FD-4606, E-Series appropriate container under the drain port (see illustration). • F-Super Duty • E-Series 3. Remove the drain plug, using a 2006 Econoline (eco) Supplement USA (fus)
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 34
    - HFCM filter (F-Super Duty) 1. Remove the fuel filter cap by turning counterclockwise. 2. Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Removal - FCM filter (E-Series) 1. Remove the fuel filter cap by turning counterclockwise. 34 2006
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 35
    Maintenance and Specifications 2. Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Removal - Engine-mounted fuel filter • F-Super Duty • E-Series 1. Remove the fuel filter cap by turning counterclockwise. 35 2006 Econoline (eco) Supplement USA (fus)
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    Install the new fuel filter and cap seal (Motorcraft Part No. FD-4604, F-Series and FD-4606 be replaced more frequently than the service interval specifies. ENGINE OIL Checking on the engine coolant temperature gauge). 2. Park the vehicle on a level surface, 2006 Econoline (eco) Supplement USA (fus)
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 37
    . Diesel engines require specially formulated oil to resist contamination. Proper quality oils also provide maximum efficiency of the crankcase ventilating system which reduces air pollution. For normal or severe service, use Motorcraft oil or an equivalent oil conforming to Ford Specification
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    oil viscosities for diesel engines is important for satisfactory operation. From the SAE viscosity grade chart following, determine which oil viscosity best suits the temperature range you expect to encounter for the next service interval. *15W-40 recommended for trailer towing. A symbol has been
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    periods of idling or low-speed operation, driving for a long time in cold temperatures or driving short distances. See the following section Engine lubrication for severe service operation for all severe duty restrictions. Use Ford Engine Oil Filter Part No. 3C3Z-6731-AA (FL-2016) or equivalent
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 40
    service procedures: • Change engine oil and filter every 5,000 miles (8,000 km). • Use Motorcraft oil or an equivalent oil conforming to Ford filter element, use the Motorcraft air filter element listed. Refer to the Motorcraft part numbers chart in this 40 2006 Econoline (eco) Supplement USA (fus)
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    the electrical connector.) 4. Disconnect the three latches and remove the air cleaner cover 5. Remove the air cleaner element. 6. To install, reverse the removal procedure. • F-Super Duty air filter element: 1. Release and flip the toggle clamps back. 41 2006 Econoline (eco) Supplement USA (fus)
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    the filter element. Front cover tabs must be disengaged from the slots before pulling it or damage to the air cleaner element will occur. 42 2006 Econoline (eco) Supplement USA (fus)
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    repairing, servicing, selling, the part of the individual owners under the Rating). The following statements concerning prohibited tampering acts and maintenance, and the noise warranty found in the warranty booklet, are applicable to complete chassis cabs over 10,000 lbs. (4,536 kg) GVWR. 43 2006
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 44
    noise control prior to its sale or delivery to the diesel engine makes it so the owner is discouraged from attempting to perform maintenance other than the services problem you are experiencing, consult an authorized dealer. FUELING Do not use starting fluid such as ether or gasoline in the diesel
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    rates being designed for larger heavy duty trucks. You may have to fuel at a slower rate (don't depress the nozzle trigger fully). Do not run your diesel accessories contain lead and lead compounds. Wash hands after handling. • For vehicles with manual of your Owner's Guide (F-Super Duty ) or refer
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    the gauge shows that there is fuel in the tank, the trouble may be in the electrical system or the fuel system. If equipped with an auxiliary tank, be sure that the tank control switch is set for the tank with fuel and not on an empty tank. • Leaving the ignition key turned to 4 (ON) for
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 47
    Maintenance and Specifications Refer to the Owner's Guide for replacement of fuses. MOTORCRAFT PART NUMBERS Item Engine oil filter Air Filter - Super Duty1 Air Filter - E-series1 Fuel filter (2 required) Battery (2 Required) 1 Ford Part Number FL-2016 4C3Z-9601-AA FA-1804 FD-4604 BXT-65-750 Always
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    Ford Part Ford Part Ford Name Number Specification Motorcraft Motor Oil 15W40 XO-15W40-QSD, WSS-M2C171-D Engine Oil Super Duty, XO-10W30-QSD 10W30 Super Duty1 Engine coolant VC-7-A (except Motorcraft Manual Motorcraft XT-2-QDX MERCON௡ Transmission MERCON௡ ATF Automatic Refer to Owner's Guide
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    performed is always recorded in this guide. Your Ford or Lincoln Mercury dealer, or Ford or Lincoln Mercury Quality Care Center has factory trained technicians who can perform the required maintenance using genuine Ford parts. They are committed to meeting your service needs and to assuring your
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    parts. Parts other than Ford, Motorcraft or Ford authorized remanufactured parts that are used for maintenance replacement or for the service of components affecting emission control must be equivalent to genuine Ford Motor Company parts in performance and durability. It is the owner to sale and
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    system inoperative after sale and delivery to an ultimate purchaser. In Canada, modifications of the emissions control system could create liability under applicable federal or provincial laws. Genuine Ford Parts and Service When planning your maintenance services, consider your Ford and Lincoln
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    Guide • All Wheel Drive and 4 X 4 • Automatic Transmission • Engine Cooling and Cabin Heating • Steering and Suspension • Charge/Start/Battery • Wheel Alignment • Anti-Lock Brake System Genuine Ford and Motorcraft Replacement Parts Ford and Lincoln Mercury dealerships stock Ford and Motorcraft
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    for wear and function that externally-mounted spare tire is tight (see Owner's Guide) power steering fluid level washer spray, wiper operation and clean all wiper blades (replace as necessary) parking brake for proper operation and lubricate all hinges, latches and outside locks and lubricate
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    are any problems. Ford Motor Company suggests the following multi-point inspection to be performed at every scheduled maintenance interval as the way to ensure your vehicle keeps running right. Multi-point inspection - recommended at every visit ❑ Check and top up fluid levels: ❑ brake ❑ coolant
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    steering linkage, ball joints, suspension, driveshaft and u-joints Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Inspect exhaust system and heat shields Check wheels for end play and noise Inspect and lubricate 4x4
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    steering linkage, ball joints, suspension, driveshaft and u-joints Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Inspect exhaust system and heat shields Check wheels for end play and noise Inspect and lubricate 4x4
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 57
    steering linkage, ball joints, suspension, driveshaft and u-joints Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Inspect exhaust system and heat shields Check wheels for end play and noise Inspect and lubricate 4x4
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 58
    steering linkage, ball joints, suspension, driveshaft and u-joints Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Inspect exhaust system and heat shields Check wheels for end play and noise Inspect and lubricate 4x4
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 59
    steering linkage, ball joints, suspension, driveshaft and u-joints Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Inspect exhaust system and heat shields Check wheels for end play and noise Inspect and lubricate 4x4
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 60
    steering linkage, ball joints, suspension, driveshaft and u-joints Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system Inspect exhaust system and heat shields Check wheels for end play and noise Inspect and lubricate 4x4
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 61
    steering linkage, ball joints, suspension, driveshaft and u-joints Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Inspect exhaust system and heat shields Check wheels for end play and noise Inspect and lubricate 4x4
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 62
    steering linkage, ball joints, suspension, driveshaft and u-joints Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Inspect exhaust system and heat shields Check wheels for end play and noise Inspect and lubricate 4x4
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 63
    Guide E-450, F-450 and F-550 Axle Maintenance ❑ Replace rear axle lubricant every 100,000 miles (160,000 km) under normal driving conditions on all F-450 and F-550 commercial applications. For F-450 and F-550 trucks Towing manual transmission fluid 63 2006 Econoline (eco) Supplement USA (fus)
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 64
    Guide Extensive idling and/or low-speed driving for long brake system Inspect and lubricate steering and suspension ball joints 30,000 miles (48,000 km) and Lubricate 4x2 wheel bearings. Replace wheel determining vehicle service intervals. Operating steering and suspension ball joints As required Replace
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 65
    Guide miles (80,000 km) Check front axle lubricant (4x4 only) Change rear axle lubricant (E-450, F-450 Change transfer case fluid As required Inspect and lubricate steering and suspension ball joints Short trip in cold operating and lubricate steering and suspension ball joints Every 60,000 miles
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 66
    Scheduled Maintenance Guide Special Operating Conditions Log DEALER VALIDATION: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: RO#: DATE: P&A CODE: MILEAGE: 66 2006 Econoline (eco) Supplement USA (fus)
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    Scheduled Maintenance Guide Special Operating Conditions Log DEALER VALIDATION: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER DATE: P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: RO#: DATE: P&A CODE: MILEAGE: 67 2006 Econoline (eco) Supplement USA (fus)
  • 2006 Ford F350 | 6.0 Liter Diesel Supplement 3rd Printing - Page 68
    guide is designed to allow your Ford or Lincoln Mercury dealer, or Ford or Lincoln Mercury Auto Care service center or other qualified service technician to record that the recommended service Motorcraft Premium Gold Engine Coolant (whichever comes first) After initial change - change Motorcraft
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    Scheduled Maintenance Guide Current mileage goes here => Add 45,000 miles to the current miles Next change due at this mileage => Or here => Add 3 years Date of next change => whichever comes first Dealer Stamp + 45,000 + 00 / 00 / 03 P & A CODE R.O.# 69 2006 Econoline (eco) Supplement USA (fus)
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Introduction
2
Instrument Cluster
6
Driving
11
Roadside emergencies
19
Cleaning
25
Maintenance and Specifications
27
Scheduled Maintenance Guide
49
Normal scheduled maintenance and log
54
Exceptions
62
Special operating conditions and log
63
Motorcraft Premium Gold Coolant change record
68
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2006 Ford Motor Company
Table of Contents
1
2006 Econoline
(eco)
Supplement
USA
(fus)