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2006 Ford F350 6.0 Liter Diesel Supplement 3rd Printing - Page 1

2006 Ford F350 Manual

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Table of Contents Introduction Instrument Cluster Driving Roadside emergencies Cleaning Maintenance and Specifications Scheduled Maintenance Guide Normal scheduled maintenance and log Exceptions Special operating conditions and log Motorcraft Premium Gold Coolant change record 2 6 11 19 25 27 49 54 62 63 68 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2006 Ford Motor Company 1 2006 Econoline (eco) Supplement USA (fus)

Section	Page
Table of Contents	1
Introduction	2
Important notice	2
WARNINGS	3
NEW VEHICLE BREAK-IN	3
DIESEL ENGINE INFORMATION	3
Lubrication system	4
Fast start glow plug system	4
Engine cooling system	5
Engine governed speed	5
Instrument Cluster	6
E-SERIES	6
F-SUPER DUTY STANDARD CLUSTER	6
F-SUPER DUTY OPTIONAL CLUSTER	6
Glow plug pre-heat indicator	7
Water in fuel	7
Engine air filter (if equipped)	8
AIR FILTER RESTRICTION GAUGE (IF EQUIPPED)	9
Engine boost gauge (if equipped)	10
Driving	11
STARTING THE ENGINE	11
Cold weather starting	11
STOPPING THE ENGINE	12
COLD WEATHER OPERATION	12
Winter operating tips for Arctic operation -20°F (-29°C) and below	14
Starting Aids:	14
Idle control:	14
Operation in snow	15
Operation in standing water	15
Engine block heater (if equipped)	15
DUAL FUEL TANK SELECTOR CONTROL (IF EQUIPPED)	15
TRAILER TOWING	16
Trailer towing tables - E-Series	16
Trailer towing tables - F-Super Duty	17
Integrated hitch rating	18
Roadside emergencies	19
JUMP STARTING YOUR VEHICLE (E-SERIES ONLY)	19
Preparing your vehicle	19
Connecting the jumper cables	20
Jump starting	22
Removing the jumper cables	23
Cleaning	25
ENGINE	25
Maintenance and Specifications	27
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT	27
E-Series	27
F-Super Duty	28
SCHEDULED MAINTENANCE	29
FUEL REQUIREMENTS	29
Choosing the right fuel	29
Fuel Filler Cap	30
Fuel quality	30
Diesel Fuel Conditioner	31
Fueling tips	31
Diesel fuel dispensing nozzle fill rate	32
FUEL CONDITIONER MODULE (FCM - E-SERIES)/HORIZONTAL FUEL CONDITIONING MODULE (HFCM - F-SUPER DUTY) - FUEL FILTER/WATER SEPARATOR	32
HFCM - F-Super Duty	32
FCM - E-Series	32
DRAINING THE FCM/HFCM AND CHANGING THE FUEL FILTERS	32
FCM/HFCM drain procedure	33
Removal - HFCM filter (F-Super Duty)	34
Removal - FCM filter (E-Series)	34
Removal - Engine-mounted fuel filter	35
Installation - both	36
ENGINE OIL	36
Checking the engine oil level	36
Engine oil specifications	37
Changing engine oil and filter	39
Engine lubrication for severe service operation	39
AIR FILTER	40
EMISSION CONTROL SYSTEM(S) LAWS	43
NOISE EMISSIONS WARRANTY, PROHIBITED TAMPERING ACTS AND MAINTENANCE	43
Tampering with noise control system prohibited	44
	44
FUELING	44
MINOR TROUBLESHOOTING GUIDE	45
If the engine won’t crank	45
If engine cranks but won’t start	46
If the engine runs hot	46
If fuses burn out	46
LUBRICANT SPECIFICATIONS	48
Scheduled Maintenance Guide	49
SCHEDULED MAINTENANCE GUIDE	49
GENERAL MAINTENANCE INFORMATION	49
Why maintain your vehicle?	49
Protecting your investment	49
Oils, Fluids and Flushing	50
Engine Emissions label	50
Genuine Ford Parts and Service	51
Convenience	51
Factory-trained Technicians	51
Factory Authorized Systems Checks	51
Genuine Ford and Motorcraft Replacement Parts	52
Value Shopping for Your Vehicle’s Maintenance Needs	52
WHICH MAINTENANCE SCHEDULE SHOULD YOU FOLLOW?	52
Owner Checks and Services	52
Multi-point Inspection	54
NORMAL SCHEDULED MAINTENANCE AND LOG	54
	54
Additional information available on the Web	54
Exceptions	62
SPECIAL OPERATING CONDITIONS	63
MAINTENANCE AND SERVICE RECORD	68
See an authorized dealer	68