2009 Ford E250 Cargo Scheduled Maintenance Guide 2nd Printing

2009 Ford E250 Cargo Manual

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  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 1
    retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2008 Ford Motor Company Scheduled Maintenance 1 2009 Scheduled Maintenance Guide (smg
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 2
    , and resources to record your vehicle's service history online, register with us for important updates and specials, and find out what to do if you need roadside assistance. 2 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus)
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 3
    , Taurus X, and Town Car Special Operating Conditions & Exceptions Special Operating Conditions ...42 Exceptions ...48 Motorcraft Premium Gold Engine Coolant Change Record ...49 Scheduled Maintenance 3 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus)
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 4
    the various maintenance services. This protects your vehicle at the lowest overall cost to you. Ford Motor Company recommends that you not deviate from the maintenance schedules presented in this Scheduled Maintenance Guide. 4 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 5
    some maintenance services more often than the Normal Schedule recommends. Towing a trailer or carrying heavy loads Extensive idling and/or driving at low-speeds for long distances Driving in dusty conditions Off-road operation Use of E85 fuel 50% of the time or greater (flex fuel vehicles only
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 6
    manufacturer develops these systems using different specifications and performance features. That's why it's important to rely on your Ford or Lincoln Mercury dealership to properly diagnose and repair your vehicle. When planning your maintenance services, consider your Ford or Lincoln Mercury
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 7
    and one-stop service for everything from routine maintenance like oil changes and tire rotations to your most complex needs, Ford and Lincoln Mercury Dealerships offer outstanding value. Scheduled Maintenance 7 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 8
    tracks, if equipped. and clean sliding door contact switches, if equipped. and lubricate door rubber weatherstrips. and clean body and door drain holes. safety warning lamps (brake, ABS, air bag, safety belt) for operation. engine cooling system level and strength. battery connections and clean if
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 9
    Factory Authorized Systems Checks available at participating Ford and Lincoln Mercury Dealerships: Climate Control Service Engine Soon Light All-Wheel Drive/Four-Wheel Drive Automatic Transmission Engine Cooling/Cabin Heating Suspension/Steering Charge/Start/Battery Wheel Alignment Brakes And
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 10
    use of non-recommended tires and wheels could cause steering, suspension, axle or transfer case/power transfer unit failure. If you have questions regarding tire replacement, see an authorized dealer. When you need to replace your tires, please visit your Ford or Lincoln Mercury Dealership for name
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 11
    , all Ford Original Equipment replacement brake pads, shoes, rotors, and drums are vehicle tested for durability and noise suppression. The right brake parts and installation are essential to proper brake system operation. Scheduled Maintenance 11 2009 Scheduled Maintenance Guide (smg) Scheduled
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 12
    to follow a regular maintenance schedule for changing your vehicle's oil and lubricants. Motorcraft Oils and Lubricants meet the stringent standards set by Ford Motor Company. Motorcraft Oils are formulated to reduce engine friction, improve fuel economy, and protect against deposits and wear
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 13
    air filter. Inspect half shaft dust boots, if equipped. Check shocks and struts and other suspension components for leaks and damage. Inspect steering and linkage. Inspect accessory drive belt(s). Inspect clutch operation, if equipped. Scheduled Maintenance 13 2009 Scheduled Maintenance Guide
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 14
    what's been checked, what's okay, as well as those things that may require future or immediate attention. The multi-point vehicle inspection is one more way to keep your vehicle running great! 14 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 15
    15,000 miles ❑ Change engine oil and replace oil filter ❑ Replace cabin air filter (if equipped) ❑ Inspect steering linkage, ball joints, suspension tie rod ends, driveshaft, and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 16
    ) Inspect the wheels and related components for abnormal noise, wear, looseness, or drag Perform multi-point inspection (recommended) RO#: DATE: DEALER VALIDATION: P&A CODE: MILEAGE: 16 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 17
    Super Duty], Expedition/Navigator [short wheel base only], E-Series) Inspect steering linkage, ball joints, suspension, tie rod ends, driveshaft, and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 18
    , improve fuel economy, and protect against deposits and wear. The American Petroleum Industry certifies them, so you know Motorcraft oil stands up to the tests of both Ford and independent engineers. 18 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 19
    45,000 miles ❑ Change engine oil and replace oil filter ❑ Replace cabin air filter (if equipped) ❑ Inspect steering linkage, ball joints, suspension tie rod ends, driveshaft, and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 20
    . Consult your dealer for your particular requirements. Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 21
    work are essential to ensure your brake system operates as it should. Normal Schedule Trucks, Fullsize Vans & SUVs 67,500 miles Change engine oil and replace oil filter Rotate tires, inspect tires for wear and measure tread depth (vehicles with dual rear wheels should only rotate if unusual
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 22
    75,000 miles ❑ Change engine oil and replace oil filter ❑ Replace cabin air filter (if equipped) ❑ Inspect steering linkage, ball joints, suspension tie rod ends, driveshaft, and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 23
    [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Replace spark plugs Inspect steering linkage, ball joints, suspension, tie rod ends, driveshaft, and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 24
    VANS & SUVS 105,000 miles Change engine oil and replace oil filter Change manual transmission fluid (except Escape) Replace cabin air filter (if equipped) Replace PCV valve on all light trucks under 6,000 lbs. Gross Vehicle Weight (GVW) (except 3V engines) Change rear axle fluid only on
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 25
    seat filters (if ❑ Replace engine air filter ❑ Replace fuel filter (except Escape, Mariner equipped) F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Replace PCV valve on all light trucks over 6,000 lbs. Gross Vehicle Weight (GVW) (except 3V engines) Change
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 26
    ,000 miles ❑ Change engine oil and replace oil filter ❑ Replace cabin air filter (if equipped) ❑ Inspect steering linkage, ball joints, suspension tie rod ends, driveshaft, and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 27
    TRUCKS, FULLSIZE VANS & SUVS 142,500 miles ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure ❑ ❑ tread depth (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect the wheels and related components for abnormal noise, wear
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 28
    on page 49) Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Change automatic transmission fluid and
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 29
    parts and repair work are essential to ensure your brake system operates as it should. 7,500 miles ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure ❑ ❑ tread depth Inspect the wheels and related components for abnormal noise, wear, looseness, or drag
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 30
    warranty. suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Inspect half shaft boots (if equipped) Inspect exhaust system and
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 31
    ) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 30,000 miles Change engine oil and replace oil filter Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter (except Focus with PZEV engine) Replace fuel filter (Crown
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 32
    ❑ Change engine oil and replace oil filter ❑ Replace cabin air filter (if equipped) ❑ Inspect and lubricate steering linkage, ball joints suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 33
    engine oil and replace oil filter Rotate tires, inspect tires for wear and measure tread depth Inspect the wheels and related components for abnormal noise, wear, looseness, or drag Perform multi-point inspection (recommended) RO#: DATE: DEALER VALIDATION: Normal Schedule Cars & CUVs P&A CODE
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 34
    PZEV engine) Replace fuel filter (Crown Victoria, Grand Marquis, Town Car and Mustang) Inspect and lubricate steering linkage, ball joints, suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 35
    ❑ Change engine oil and replace oil filter ❑ Replace cabin air filter (if equipped) ❑ Inspect and lubricate steering linkage, ball joints suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 36
    air filter (if equipped) ❑ Replace fuel filter (Crown Victoria, Grand ❑ Replace spark plugs ❑ Inspect and lubricate steering linkage, ball joints suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 37
    49) Replace cabin air filter (if equipped) Replace PCV valve (except 3V engines) Inspect and lubricate steering linkage, ball joints, suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes, rotors
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 38
    ❑ Replace cabin air filter (if equipped) ❑ Replace fuel filter (Crown Victoria, Grand ❑ Inspect and lubricate steering linkage, ball joints suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 39
    to reduce engine friction, improve fuel economy, and protect against deposits and wear. The American Petroleum Industry certifies them, so you know Motorcraft oil stands up to the tests of both Ford and independent engineers. 127,500 miles ❑ Change engine oil and replace oil filter ❑ Rotate tires
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 40
    ❑ Change engine oil and replace oil filter ❑ Replace cabin air filter (if equipped) ❑ Inspect and lubricate steering linkage, ball joints suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system and hoses Inspect brake pads, shoes
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 41
    ) Change manual transmission fluid Replace rear axle lubricant on all rear wheel drive (RWD) vehicles (see pages 42 and 48). Replace climate-controlled seat filter (if equipped) Replace engine air filter (except Focus with PZEV engine) Replace cabin air filter (if equipped) Replace fuel filter
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 42
    seals on 4x2 front wheel bearings (if non-sealed bearings) Every 60,000 miles Change transfer case fluid Change manual transmission fluid As required Inspect and lubricate U-joints See Rear Axle Towing under Exceptions. 42 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 43
    engine operation Every 15,000 miles Replace fuel filter (Crown Victoria, Grand Marquis, Town Car, Mustang, Ranger, F-Super Duty, Expedition EL and Navigator EL) Every 30,000 miles Change automatic transmission/transaxle fluid (not required on 6R60/6R75/TorqShift transmissions) Replace wheel bearing
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 44
    by time/mileage description below) calculation Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Every 60,000 miles Replace spark plugs As required Replace cabin air filter (if equipped) ENGINE IDLE HOUR METER (IF EQUIPPED): Your vehicle may be equipped
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 45
    miles or 6 months Change engine oil and replace oil filter Inspect and lubricate U-joints Every 15,000 miles Replace fuel filter (Crown Victoria, Grand Marquis, Town Car, Mustang, Ranger, F-Super Duty, Expedition EL and Navigator EL) Every 30,000 miles Change automatic transmission/transaxle fluid
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 46
    Inspect the wheels and related components for abnormal noise, wear, looseness, or drag Every 3,000 miles Fill fuel tank with a full tank of regular unleaded fuel Every 5,000 miles or 6 months Change engine oil and replace oil filter 46 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 47
    : P&A CODE: MILEAGE: DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: DEALER VALIDATION: Special Operating Conditions & Exceptions RO#: DATE: P&A CODE: MILEAGE: RO#: DATE: P&A CODE: MILEAGE: Scheduled Maintenance 47 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 48
    Fuel Filter Replacement ❑ If vehicle is registered in California, the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle's useful life. Ford
  • 2009 Ford E250 Cargo | Scheduled Maintenance Guide 2nd Printing - Page 49
    => Or Today's date goes here => Add 3 years + 00 / 00 / 03 Date of next change => whichever comes first Dealer Stamp Special Operating Conditions & Exceptions P & A CODE R.O.# Scheduled Maintenance 49 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus)
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2009 Model Year
Scheduled Maintenance Guide
Vehicle Identification Number (VIN):
Owner Name:
Address:
All rights reserved. Reproduction by any means, electronic or mechanical including photocopying,
recording or by any information storage and retrieval system or translation in whole or part is not permitted
without written authorization from Ford Motor Company. Ford may change the contents without notice
and without incurring obligation.
Copyright © 2008 Ford Motor Company
Scheduled Maintenance
1
2009 Scheduled Maintenance Guide
(smg)
Scheduled Maintenance Guide, 2nd Printing
USA
(fus)