Brother International BAS-416A Instruction Manual - English
Brother International BAS-416A Manual
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- Brother International BAS-416A | Instruction Manual - English - Page 1
BES-121OAc BAS-416A BROTHER EMBROIDERY SYSTEMS INSTRUCTION MANUAL Please read this manual before using the machine. Please keep this manual within easy reach for quick reference. SINGLE HEAD ELECTRONIC EMBROIDERY MACHINE - Brother International BAS-416A | Instruction Manual - English - Page 2
.J '...•1`. - Brother International BAS-416A | Instruction Manual - English - Page 3
BROTHER sewing machine. Before using your new machine, please read the safety instructions below and the explanations given in the instruction manual. With parts industrial sewing machines, it is normal to carry out work while positioned directly in front such as the needle BAS-416A• BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 4
occurs in machine operation, or if abnormal noises or smells are noticed, immediately turn off the power switch. Then contact your nearest Brother dealer or a qualified technician. If the machine develops a problem, contact your nearest Brother dealer or a qualified technician. II BAS-416A • BES - Brother International BAS-416A | Instruction Manual - English - Page 5
hook and knife Use only the proper replacement parts as specified by Brother. If any safety devices have been removed, be absolutely sure to re-install them to their original positions and check that they operate correctly before using the machine. Any problems in machine operation which result - Brother International BAS-416A | Instruction Manual - English - Page 6
, Guard bar, Belt cover, etc. Never touch or push the thread take up during operation as it may result in injuries machine. 4 Never touch or push the needle bar during operation as it may result in injuries or damage to the sewing machine. 5 Direction of operation IV BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 7
■ BES-1210AC O O O Cath 0 0 0 0 0 0 0 ojjj 0 tber 4 Finger guard 3 ■ BAS-416A cbtcO73:O 3 ttottico ec s Belt cover 5 2 Finger guard Guard bar BAS-416A- BES-1210AC V - Brother International BAS-416A | Instruction Manual - English - Page 8
turning on the power of the machine 7 4. Preparation for embroidering 10 4-1. Replacing bobbin 10 4-2. Replacing and selecting needle 10 4-3. Upper threading 11 4-4. Thread tension 13 Needle thread tension 13 Bobbin thread tension 13 4-5. Attaching embroidery hoop to holder base 14 - Brother International BAS-416A | Instruction Manual - English - Page 9
BAS-416A • BES-1210AC 39 Summary of main menu 40 1. Entering floppy disk data 41 2. Entering data from paper tape 46 3. Entering data from BAS-PC/EM system 49 Chapter 6. Editing Embroidery mode) 72 • Function of selection of sewing area by the type of frame (cap frame mode) 74 • The - Brother International BAS-416A | Instruction Manual - English - Page 10
Chapter 10. Standard Adjustment 91 1. Adjusting needle bar height 91 2. Adjustment of timing between needle and rotary hook 95 3. Adjustment of presser foot height 95 4. Adjusting the belt tension 96 Chapter 11. Error Messages 97 Chapter 12. Troubleshooting 100 - Brother International BAS-416A | Instruction Manual - English - Page 11
This manual explains two models: • BAS-416A (9 needles) • BES-1210AC (12 needles) Explanation for individual model is provided by identifying the model name. Check the model before using the machine. Chapter 1. An Introduction of Embroidery Machine 1. Machine features • This interactive machine is - Brother International BAS-416A | Instruction Manual - English - Page 12
2. Specifications • BAS-416A Embroidery machine used Application Sewing speed Sewing area Feed method Stitch length Storage medium Thread trimming Needle thread breakage Power supply Weight Dimensions Options • BES-1210AC Embroidery machine used Application Sewing speed Sewing area Feed method - Brother International BAS-416A | Instruction Manual - English - Page 13
of Embroidery Machine 1. Names of machine components ■ BAS-416A thread guide spool shaft pulley (A) thread tension dial thread take-up finer thread guide embroidery hoop table power switch control box ■ BES-1210AC pulley (A) thread tension dial thread take-up inner thread guide embroidery - Brother International BAS-416A | Instruction Manual - English - Page 14
surface of the table is horizontal. 2. If the table wobbles, loosen the four nuts @ and turn the four level adjusters 0 to adjust. When moving the machine, lift the four level adjusters 0 so that the machine can be moved by the casters @ on the machine body. 4 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 15
operation panel Attach the set screws 0 so that the panel is in the best position for the operator to use. t 2-4. Installing guard bar ......... CIVIZEIr CI -,...„... ac•iio • Insert the guard bar 0 and attach it with the bolt and washer from the bottom side of the frame. BAS-416A • BES - Brother International BAS-416A | Instruction Manual - English - Page 16
-up 0 with a finger. The needle thread take-ups form a straight line at the top of the guide plate. (The illustration at left shows the BAS-416A.) When the power switch is on, the message, "CAUTION MOVING! is displayed and the buzzer sounds 'beep'_ Then, the embroidery hoop automatically moves to - Brother International BAS-416A | Instruction Manual - English - Page 17
plate 61 is in its upper position, the machine is in the automatic jump condition. This is the normal position. • BAS-416A 0 • BES-1210AC 2. Turn the shaft © slowly. If it is unusually hard to turn or does not turn, the needle thread take-up 0 or the needle bar is not in the proper position. Check - Brother International BAS-416A | Instruction Manual - English - Page 18
machine head will be lit. 3. Press the key. The message, "CAUTION MOVING!" will appear along with four beeps, and the X and Y carriages wil l move to the center of the frame holder base or the same place as when the power was previously turned off. 4. The main menu is displayed. .1 BAS-416A - Brother International BAS-416A | Instruction Manual - English - Page 19
them, insert a screw driver in the gap according to the diagram, then push and rotate. Once separated, the needle bar moves to the center of the embroidery area). • After having exchanged the P-ROM on the main printed circuit board of the machine. (The power the power. BAS-416A • BES-1,210AC 9 - Brother International BAS-416A | Instruction Manual - English - Page 20
and selecting needle 1. Removing needle Loosen the thumb screw 0 and remove the needle 0. 2. Attaching needle With the flat side facing the front, insert the needle all the way until it meets the end of the needle bar. Tighten the thumb screw 0 firmly. NOTE: Set the needle so that the notched part - Brother International BAS-416A | Instruction Manual - English - Page 21
to the inner thread guide again to insert it into the left hole, and pass it through the hole of the rower thread guide. 7. Pass the thread through the hole of the needle bar thread guide, then pass it through the needle eye without passing it through the presser foot. BAS-416A- BES-1210AC 11 - Brother International BAS-416A | Instruction Manual - English - Page 22
to the inner thread guide again to insert it into the hole from the upper section, then into the lower thread guide. 7. Pass the thread through the hole of the needle bar thread guide, then pass it through the needle eye, without passing it through the presser foot. 12 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 23
, turn the dial clockwise. Adjust the tension dial so that the needle thread is pulled to the back of the material, and the lower -1290 ■ Bobbin thread tension Correct bobbin thread tension (15-25g) " Use a tension gauge to adjust. Increase tension 1st Decrease tension BAS-416A• BES-1210AC 13 - Brother International BAS-416A | Instruction Manual - English - Page 24
4-5. Attaching embroidery hoop to holder base . Attaching plastic square hoop to holder base 8 I O 44 figure A brother figure 8 4 1. Attach the holder base in the embroidery hoop may cause skipped stitches, thread breakage, or puckering. Use the screw 0 for adjustment. 14 BAS-416A- BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 25
tubular square hoop to holder base (Optional) NOTE: Before using the tubular square hoop and the holder base, remove table (C) of the embroidery machine. figure A k • brother figure B a figure C 0 1. Attach the tubular frame set 0 to the X carriage 0 with the two screws ®. (Fit the protrusions - Brother International BAS-416A | Instruction Manual - English - Page 26
@ attached to the carriages X 0. Protrusion 4. Similarly, secure the sashes frame set 6 with the screws 0, the spring washers 0, and the plain washers O. NOTE: When installing the order frame, install it so that the side which has felt attached to the underside is facing toward you. 16 BAS-416A - Brother International BAS-416A | Instruction Manual - English - Page 27
@ on both sides of the home position frame. Then attach each of the two 220 clips 0 on the upper and lower sides of the sashes frame set. • When the sashes frame set is used, the sewing area will be 300 mm vertically x 450 mm horizontally. 450 mm 300 mm BAS-416A• BE$-1210AC 17 - Brother International BAS-416A | Instruction Manual - English - Page 28
entry mode. 4. Press the key. 5. Select the file name, "6001" with the key and key. F 01:G 0 0 1 File Sel / Disk . DST ENTER F 01:G 0 0 1 Reading / Disk . DST 18 6. Press the key to read data. "Reading" is displayed on the lower row of the display. BAS-416A- BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 29
, and < D> keys. Set STR N- No. 1 P. 2 3 4 Co. 0 4 START F 01 STAFF N No. 1 2 3 4 EMERGENCY St: 01 5 3 9 8 Co: 04 N No. 3 4 9. Press the key to start sewing. 10. If start of the current embroidery data. Co: 0 4 '\ R St: 015098 N-- No. 3 4 Co: 04 " [11 } BAS-41 GA BES-1210AC 19 - Brother International BAS-416A | Instruction Manual - English - Page 30
2 9 8 N_ No. 4 Co: 04 LU Lei la d≥J lv j (R._ St : 0 0 5 2 9 8 N_No. 4 Co: 04 [START IF 01 STAFF N No. 3 4 (Set STR P. N No. T 2 3 4 Co. 0 4 11. Press the key. Sewing will resume. 12. If . 17. After sewing is completed, the machine will return to step 8. 20 BAS-416A• BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 31
entry mode. 4. Press the key. (F 01:G 0 0 2 File Sel / Disk . DST ENTER (7 1:6 0 0 2 Reading / Disk . DST 5. Select the file name, "G002" with the ca .> key and key. 6. Press the key to read data. "Reading" is displayed on the lower row of the display. BAS-416A BES-1210AC 21 - Brother International BAS-416A | Instruction Manual - English - Page 32
. 7. Press the key to enter the editing mode. 8. Press the key twice to select the repeat sewing setting mode. [F 01:G 002 (3) Repeat EDIT . DST .1 Repeat : H 1 Time Space : 000 mm Repeat : H 3 sewing start point with the < A>, - Brother International BAS-416A | Instruction Manual - English - Page 33
. 16. Press the key. Sewing the first pattern will be cancelled and the machine will be ready for sewing the second repeated pattern. 17. Press the key. sewing is canceled. The machine will return to step 13 and be ready for sewing the first pattern. BAS-416A • BES-1210AC 23 - Brother International BAS-416A | Instruction Manual - English - Page 34
when sewing is suspended. When this key is pressed four times, the machine switches to inching mode. If the key is pressed 1 - 3 times, the machine switches to jump mode. • To trace mask line of pattern in • To cancel current sewing pattern when repeat sewing is suspended 24 BAS-416A- BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 35
NEEDLE SET Function To enter needle bar setting mode 11-40MIR NEEDLE SELECT To enter needle bar selecting mode • t~*fTHREAD SENSOR To enter thread breakage sensor and bobbin thread counter setting mode 3,1O THREAD TRIMMING To trim thread HOOP FEED To feed hoop or enter hoop feed mode BAS - Brother International BAS-416A | Instruction Manual - English - Page 36
during sewing. After the key has been pressed. When the machine is automatically suspended because of needle thread breakage, and so on. Calculating now "-CAUTION MOVING! 1. Turn on the power. The embroidery hoop is automatically returned to the position where sewing was suspended - Brother International BAS-416A | Instruction Manual - English - Page 37
In case the power of the machine was cut off because of a power loss Restart > START Sew. Cancel > resumes. Pressing the key will cancel sewing and return to main menu. Sewing (CAUTION MOVING! r Fi leNo.01 * (E1 * * * * NOTE: In (1) and (2), if more than a day passed with the power off, - Brother International BAS-416A | Instruction Manual - English - Page 38
Attaching embroidery hoop to holder base 2. Inserting floppy disc 3. Names and functions of keys on operation panel 4. Preparation of machine II Entry Floppy data entry Paper tape data entry BAS (function selection) mode 2 Sewing 3. Suspension 4. Needle bar setting mode 5. Needle bar selecting mode - Brother International BAS-416A | Instruction Manual - English - Page 39
it clicks into place.) Press the eject button to take out the floppy disk. Do not eject the disk while the drive indicator is on. BAS-416A-BES-1210AC 29 - Brother International BAS-416A | Instruction Manual - English - Page 40
3. Names and functions of operation panel 3-1. Names EMERGENCY St s •Aktarre - POWER THREAD THREAD SENSOR TRIMMING HOOP FEED ESE% ItaaiN NEEDLE NEEDLE SET SELECT BL EDIT bRpther BAS-418 9 I).7 CLEAR A7] ENTER sr a la a BACK FORWARD V 30 BAS-416A•BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 41
Start after the carriage moved to sewing start point. Use this key to; T • Exit from each mode selecting needle number to default value. • Set hoop feed point in the center of the area in hoop feed mode. • Change current counter number to set value in setting bobbin thread counter. BAS-416A - Brother International BAS-416A | Instruction Manual - English - Page 42
1210AC, the setting will scroll through the numbers 1 to 9 and the letters A to C.) • Select needle number in needle bar setting mode or to enter set times in bobbin thread counter setting mode. (In For the BAS-416A, the setting will scroll through the numbers 1 to 9; for the BES-1210AC, the setting - Brother International BAS-416A | Instruction Manual - English - Page 43
feed mode. NEEDLE SELECT Use this key to select needle bar in each mode; main menu mode, floppy data entry mode, paper tape data entry mode, editing system data entry mode, sewing mode after selecting editing menu. THREAD TRIMMING Use this key to trim thread regardless of sewing. BAS-416A • BES - Brother International BAS-416A | Instruction Manual - English - Page 44
entering sewing mode. • Enter inching mode or jump mode in sewing suspension. • Set needle select number as long as the receive data from editing system is entered. [NOTE] For . * "El" (set) mark is displayed alternately. Use this key to; • Stop the machine during sewing. 34 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 45
(red) This indicator is lit when the thread sensor operates. Power lam p THREAD SENSOR ON/OFF indicator POWER _) THREAD THREAD SENSOR TRIMMING HOOP FEED $t05112 NEEDLE NEEDLE SET SELECT END as EDIT A t ENTER Lit Ea BACK FORWARD V BAS-416A • BES-1210AC 35 - Brother International BAS-416A | Instruction Manual - English - Page 46
displayed. Jirit /SPEED • to\ II O 00000000 SLOW FAST The speed dial is used to select one of the 4 sewing speeds, according to the chart AD:a/SPEED below. • ifEZ SLOW FAST The contrast dial of liquid crystal display is used to adjust the darkness of the display. 36 BAS-416A• BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 47
: • The power of the machine should be turned off before changing switch. If the power is not turned off, functions do not change. • Do not take out the floppy disk from the floppy disk drive during data reading and sewing. It may occur errors or hinder correct sewing. BAS-416A • BES-1210AC 37 - Brother International BAS-416A | Instruction Manual - English - Page 48
of hoop movement and needle rise for thin material (The maximum sewing speed is 1200 spm) To adjust timing of hoop movement and needle rise for thick material the machine should be turned off before changing switch. If the power is not turned off, functions do not change. 38 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 49
Chapter 5. Entering Embroidery Date Data available in BAS-416A • BES-1210AC Possible data format Media stitches in one reel (For more than 27000 stitches, use the memory expansion board [optional]). Receive data from editing Brother stitch by stitch 999,999 stitches system sewing format (See - Brother International BAS-416A | Instruction Manual - English - Page 50
01 I > FORWARD • To select data registered number of machine side in registered number selecting mode • To move hoop Available key Function Star NEEDLE SELECT To enter needle bar selecting enter editing mode EDIT ttelftlE NEEDLE SET To enter needle bar setting mode 40 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 51
machine will enter the data entry mode. * Up to 16 patterns can be registered. 4. Insert the floppy disk. [71: liCIEDELMIE1. DLO Reding / Disk F01:G01 100III III . DST File Sel / Disk I I 5. Using the key or key, select the file name, G0004. G 004 File Sel / Disk 'N . DST I BAS-416A - Brother International BAS-416A | Instruction Manual - English - Page 52
[F01 DEOCIDI= */* uuuuuuuu / Disk 8. Press the key. The machine will start sewing. NOTE: • Repeat sewing cannot be set during floppy disk data reading or sewing (when E' is displayed). • Data reading & embroidering mode cannot be used with Barudan FDR-format floppy disks, so load the data - Brother International BAS-416A | Instruction Manual - English - Page 53
needle embroidery is started while area over checking mode is disabled, check that the embroidery hoop stays within the possible embroidering area. . A warning buzzer will sound when the area over checking mode is disabled to distinguish it from when area over checking mode is enabled. BAS-416A - Brother International BAS-416A | Instruction Manual - English - Page 54
if doing this. • It may not be possible to fully move back using the step back function while in communication or data reading & embroidering mode. • The embroidery position sometimes may not return all the way to the embroidery start position, even whenM is displayed. 44 BAS-416A BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 55
< BACK ) FORWARD To select registered number of machine side * To display pattern name needle bar setting mode To enter needle bar selecting mode To enter thread sensor and bobbin thread counter setting mode To return to main menu To trim thread To feed hoop (To enter hoop feed mode) BAS-416A - Brother International BAS-416A | Instruction Manual - English - Page 56
entry mode. * Up to 16 patterns can be registered. 4. Press the key to select the paper tape. 5. Press the key or key to select paper tape type from TAJIMA, BARUDAN and ZANGS. 6. Press the key. 7. After reading is completed, the buzzer sounds 'beep'. 46 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 57
01 : TAJIMA TAPE S : EDDOOD /Tape START (Set STR P. Co. u O N No.IIDDEDDEDD START tN01 =ODD= * * No. ODOODOODO 5: shows the stitch number of paper tape data. 8. Press the key. The machine 'beep' continuously. Refer to page 97 "Error messages" for details. BAS-816A • BES-1210AC 47 - Brother International BAS-416A | Instruction Manual - English - Page 58
mode To enter editing mode To enter needle bar setting mode To enter needle bar selecting mode To enter thread sensor and bobbin thread counter setting mode To return to main menu THREAD TRIMMING 4E:1 HOOP FEED To trim thread To feed hoop (To enter hoop feed mode) 48 BAS-416A • BES-1 210AC - Brother International BAS-416A | Instruction Manual - English - Page 59
/Editor [.:01 EICIEDIIIECIO. =El File Sel / Editor ENTER I F 01: On line /Editor EEO F01:DDD=OOO. DOE Receiving / Editor 5. Press the key or key to select the file name registered in the editing system. 6. After selecting the file name, press the < ENTER> key. BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 60
is displayed \ when the communication does not start while the line between the editing system and the machine \ is connected. (CAUSE) Breakdown in entire BAS-PC/EM system. (CURE) • Reset the BAS-PC/EM system to enter communication mode. • Repair the breakdown part. 50 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 61
. / Editor ... (CAUSE) • Data error during communication. • Cable disconnection during communication. • The BAS-PC/EM system is turned off during communication. CLEAR ENTER 1. Press the key to clear the error messages above. 2. Press the key to re-start. BAS-416A • BES-121OAC 51 - Brother International BAS-416A | Instruction Manual - English - Page 62
BAS-POEM system; Available key Function A V tik il in At < BACK > FORWARD To scroll file names registered in editing system To select registered number of machine mode To enter editing mode To enter needle bar setting mode To enter needle bar selecting mode To enter thread sensor and bobbin - Brother International BAS-416A | Instruction Manual - English - Page 63
display the three items of the editing menu. * The editing menu items will be scrolled. F01: DOO11OOOO OCID (3) Repeat I F01:OOOOOOOO. OOO \.. (2) Mirror EDIT 3. After selecting editing item, press the key. The machine can enter the selected editing mode. BAS-416A • BES-1210AC 53 - Brother International BAS-416A | Instruction Manual - English - Page 64
mm ( "I St : 004538 Co : 02 (71: DOODOODD ODD ) (1) Rotation After displaying is completed, the machine will return to editing menu mode. ■ Default value 1. Rotation: 0° (no rotation) 2. Mirror image: '7' ( key is pressed, above edit items are set to default values. 54 BAS-416A-BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 65
';',Nii HOOP FEED To enter entry mode To enter sewing mode To return to main menu To enter needle bar setting mode To enter needle bar selecting mode To enter thread sensor and bobbin thread counter setting mode To trim thread To feed hoop (To enter hoop feed mode) BAS-416A • BES-1210AC 55 - Brother International BAS-416A | Instruction Manual - English - Page 66
key. 2. Information of rotation angles is displayed and the rotation angle can be set using the key and < D > key. END 3. After setting rotation angle (270° .- 0°) '3I.J CLEAR To select 0° angle (default value) •'-i 3 END To return to editing menu 56 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 67
. uuu (1) Rotation 1. Using key, select editing menu. F01: (2) Mirror uuu EDIT [ Mirror : Image J .1 1. 1 1 2. After selecting editing menu, press the image (Image J to 1 ) 9IJP CLEAR To select mirror image J (default value) .Ii3 END To return to editing menu BAS-416A • BES-1210AC 57 - Brother International BAS-416A | Instruction Manual - English - Page 68
DEO (1) Rotation 1. Select "(3) Repeat" in the editing menu with key. (F 01: ODOODDED DOD ) (2) Mirror (:01: OfilOOLOOD DOD (3) select the repeat direction, either vertical direction or horizontal direction. * "V" and "H" are displayed alternately. 6. After setting, press the key. BAS-416A - Brother International BAS-416A | Instruction Manual - English - Page 69
selected cyclically.) 'J..) P CLEAR To return to default values (once horizontally, spacing 0 mm) To return to editing menu END NOTE: For the floppy disk data or the editing system data, setting repeat sewing cannot be done in the reading or sewing mode (when' EU ' or is displayed). ' BAS-416A - Brother International BAS-416A | Instruction Manual - English - Page 70
mode To select needle bars. (Return > Hoop Feed Hoop Feeding Hoop feed mode To set hoop feed point. Move to Hoop > ENT X : EDO mm Y : 371 mm (after the jog key is used) [ B. T. Count : CuI E/ CIE iII ST. Count : DEO 1: O L: Thread sensor ON/OFF, B.T. counter setting mode 60 BAS-416A - BES - Brother International BAS-416A | Instruction Manual - English - Page 71
attachment of the embroidery hoop easier, besides current needle position, a new position can be set as a hoop feed point in range of movable area. • To make an operation such as material attachment smooth while the machine FEED> key. The machine will return to sewing mode. BAS416A.BES-1210AC 61 - Brother International BAS-416A | Instruction Manual - English - Page 72
or not , (" Li " (set) mark is displayed alternately.) To enter current needle position as hoop feed point and display its coordinates ')'.. ,7 CLEAR To set hoop feed point in center of area 4- c• -. HOOP FEED To return from hoop feed point and exit from this mode 62 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 73
, an automatic suspension will be set for the subsequent needle number. An automatic suspension can also be set manually by pressing the key. 4. After the needle bar settings have been completed, press the key to exit this mode and return to embroidery mode. BAS-416A • BES-1210AC 63 - Brother International BAS-416A | Instruction Manual - English - Page 74
tape data.) To set selecting needle number to default value To set the selected needle bar number to the standard value (1 to 9 for the BAS-416A, 1 to 9 and A to C for the BES-1210AC). To exit from needle bar setting mode * The needle bar setting can be changed manually to the desired number from - Brother International BAS-416A | Instruction Manual - English - Page 75
mode or during suspension. X "N" Indicates that the needle bar selection position is normal. "O" Indicates that there is a problem with the needle bar selection position. 2. Select the needle number with the < key and < >> key. • In for the BAS-416A, the setting will scroll through the numbers - Brother International BAS-416A | Instruction Manual - English - Page 76
machine will enter sewing mode. cet s I K P. LO. u uj N..._ No.II OOO * ST. Count : Total stitch number is displayed here until it is cleared. It can be stored even though the power is turned off. Available key Function Available key n V Function To select needle number (The BAS-416A shows - Brother International BAS-416A | Instruction Manual - English - Page 77
setting mode. B. T. Count : DO/ED T TRM (S0< ->5L): El 3. Use the and keys to set the amount of thread to be left after thread E E Co. C El) E 5. Press the key to return to embroidery mode. Available key * Function To set the amount of thread to be left after thread trimming to setting - Brother International BAS-416A | Instruction Manual - English - Page 78
and keys, volume table No. will change. NOTE: Selectable volume No. changes according to the situation of panel Dip SW 6, 8 and cap frame SW. (Refer to item 1-1) END 4. When key is pressed, the machine will return to the mode of speed menu selection. 68 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 79
When cap frame SW is not installed, it will be automatically flat frame mode. . For the BAS-416A • BES-1210AC, refer to page 9 of the BAS-416A - BES-1210AC Instruction Manual as how to clear and reset the memory. ■ The relation between volume table No. and display Volume table No. Table selection - Brother International BAS-416A | Instruction Manual - English - Page 80
) END 4. When key is pressed, the machine will return to the display of speed menu selection. NOTE: The speed setting value for the test feed will be changed automatically in accordance with changes in the sewing area for the model of sewing machine being used. 70 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 81
within the area of the frame you want to select. (*** FRAME TYPE ***• SETTING AREA (DOD xO111111) * END * As to the setting area, the formerly set area size (DOD xIIIDEI) will appear on thedisplay. 4. When key is pressed, the machine will return to inching mode. BAS-416A- BES-1210AC 71 - Brother International BAS-416A | Instruction Manual - English - Page 82
to change the area of needle transfer at time of sewing a diagonal of that sewing area. The way of operation (Fi le No. 01 * * Main menu display # [Fi le No. 0 1 * I:EI area is not on the display, press key to select the maximum possible frame. 3. When < # > key is BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 83
become the area of needle transfer and the ara of area check. X direction 450 mm The left, upper point 153 mm 1 \ The right, bottom point The set area 223 mm .- i Y direction 300 mm The maximum needle transfer area at thissetting(450 mm x300 mm) I The operator side BAS-416A • BES-1210AC 73 - Brother International BAS-416A | Instruction Manual - English - Page 84
If the cap frame type is selected that is not possible to select, the machine will return to inching mode. At that time, move the needle location to be within the area of the frame type to be selected. 4. When key is pressed, the machine will return to inching mode. 74 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 85
300) Setting area (??? x ???) OFF (standard cap area) Cap frame mode Not possible to select frame type ON (wide cap area) Standard (W = 150) (When the power machine will go into the air clamp mode. • For the BAS-416A • BES-1210AC, refer to page 9 of the BAS-416A • BES-1210AC Instruction Manual - Brother International BAS-416A | Instruction Manual - English - Page 86
. (The set figures are kept in the machine by back up even if the power has been embroidery mode. • Keys available when carrying out setting feed volume: Available key Function A v To change the amount to move the frame so that the needle thread can be pulled out after thread trimming. BAS-416A - Brother International BAS-416A | Instruction Manual - English - Page 87
possible to select on the operation panel whether to sew 0 mm stitch or not, which exists in the sewing data. (At the time of power having been input, the machine is O N No.IIDDECIDOECI 5. Press the key to return to embroidery mode. • Keys available when carrying out skip function of 0 mm - Brother International BAS-416A | Instruction Manual - English - Page 88
of thread breakage It is possible on the operation panel to select out of the following 4 different types of alarm, in the case of the machine having been stopped due to thread breakage during sewing. ( setting mode display. 5. Press the key to return to embroidery mode. BAS-4164 BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 89
Sensitivity switching function for the thread breakage sensor The sensitivity for stopping the machine during sewing because of a thread breakage can be set on the operation panel /99 Thread BRK. No= 05 4. Press the key to return the setting to the default setting. BAS-416A- BES-1210AC 79 - Brother International BAS-416A | Instruction Manual - English - Page 90
key six times. B. T. Count : 99 / 99 T Trimmer OFF 3. The thread trimmer is switched on and off each time the key is pressed. 80 BAS-4164 BES-12104C - Brother International BAS-416A | Instruction Manual - English - Page 91
key seven times. (B. T. Count : 99 / 99 Mask check OFF 3. The thread trimmer is switched on and off each time the key is pressed. BAS-416A • BES-1210AC 81 - Brother International BAS-416A | Instruction Manual - English - Page 92
1. Tape reader NOTE: Connect them using RS cable assembly (optional). ■ Connecting cable with machine Connect the connector (either of the two may be used) of the RS cable assembly 0 (optional) with the connector 0 on the circuit board P. Secure the two screws 0. 82 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 93
reader. ■ Operating and preparing paper tape reader * Prepare the machine. (Turn on the power and select "paper tape" in the communication mode. ) IGNT271 1. > key of the machine to begin. NOTE: If using the GNT4604, set the mode switch on the operation panel to "LINE". BAS-416A- BES-1210AC 83 - Brother International BAS-416A | Instruction Manual - English - Page 94
readers in the table below for BAS-416A • BES-1210AC. Do not use other paper tape readers. Others may not interface with BAS-416A • BES-1210AC or cause trouble. Maker GN Telecom Inc. Production code GNT27 GNT4604 GNT2910 Interface specification (Connector type) RS232C interface (female) RS232C - Brother International BAS-416A | Instruction Manual - English - Page 95
with the BAS-416 • BES-1210AC, BROTHER deals in the following paper tape reader as an option. (Contact Brother's shop for details.) maker type name part code Vol. only 3 (baud rate) can be changed on the machine. Refer to page 37 "Dip switch functions" for details. BAS-416A • BES-1210AC 85 - Brother International BAS-416A | Instruction Manual - English - Page 96
winder guide bracket assembly 0 to the spool stand 0 with the screws. 4. Attach the bobbin winder equipment assembly O with bobbin winder plate @ to the machine body with the two bolts, washers and nuts, and then connect the bobbin winder equipment connector 0 to the nylon connector O. 86 BAS-416A - Brother International BAS-416A | Instruction Manual - English - Page 97
presser 0. NOTE: If the thread is not wound evenly on the bobbin, loosen the screw and move the thread guide • right and left. When winding more thread on the bobbin, loosen the screw @, then move the bobbin presser the protector is not cooled off, the switch does not work. BAS-416A BES-1210AC 87 - Brother International BAS-416A | Instruction Manual - English - Page 98
machine clean and unclogged to prevent machine trouble. Keep the machine machine, move the needle bar case all the way to the right and left, and remove oil and dirt around the needle bar guide rail and the shaft of the presser foot from the back of the needle bar case using a cloth. 88 BAS-416A - Brother International BAS-416A | Instruction Manual - English - Page 99
arrow when the machine is used for the first time after unpacking or if left unused for a long period of time. 0 0 0 it • BES-1210AC WSW Add a drop of oil at the rail of the rotary hook. NOTE: Do not lubricate other than the rotary hook. • BAS-416A Supply oil to the needle bars (24 positions - Brother International BAS-416A | Instruction Manual - English - Page 100
with no oil tank, oil can be supplied from this part little by little. Machine rear oil tank ■ BES-1210AC Machine front oil tank ■ BAS-416A Supply oil to the needle bars (24 positions) once a day as shown on the left. Supply oil to the needle bars (18 positions) once a day as shown on the left - Brother International BAS-416A | Instruction Manual - English - Page 101
of the machine should be conducted only by trained engineers. 1. Adjusting needle bar height 180° SWIMS STOP POSMON : •• N.D • KU 0 TT&MN STOP POSITION •:N.H ••N.0 • KU 10.8mm CV oil cap Tighten the screw 0 so that the clearance can be even. Do not hit this section. BAS-416A • BES - Brother International BAS-416A | Instruction Manual - English - Page 102
top dead center stopper (1) toward the cushion rubber®, and tighten the top dead center stopper screw 0 while pressing down the needle bar clamp so that it faces the front. NOTE: Make sure that the top dead center stopper does not hit the needle bar guide rail® at this time. 92 BAS-416A.BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 103
• When using the bottom dead center gauge 180° MALMO STOP POSrPON •: •• .. N.D • N.0 0 RIME STOP POSMON :N.M ••Nz • N.0 Cutting section oil cap ra Cutting section 10.8mm F--71 T Tighten the screw so that the clearance can be even. CID Do not hit this section. BAS-4164 • BES- - Brother International BAS-416A | Instruction Manual - English - Page 104
dead center stopper o toward the cushion rubber 0, and tighten the top dead center stopper screw 0 while pressing down the needle bar clamp so that it faces the front. NOTE: Make sure that the top dead center stopper 0 does not hit the needle bar guide rail 0 at this time. 94 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 105
off. 2. Select the needle bar No. 1 0 . The illustration at the left shows the case of BAS-416A. For BES-1210AC, the No. 12 needle becomes 6. 3. Remove two flat screws© and dismount the needle plate®. 0 4. Turn on the power and lower the presser foot 0 using the lever. BAS-416A- BES-1210AC 95 - Brother International BAS-416A | Instruction Manual - English - Page 106
factory. However, as the belt is used, it becomes run in and may loosen around the machine pulley and motor pulley. Use the following procedure to check the belt is applied. • The machine operating direction is counterclockwise when seen from the machine pulley end. 96 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 107
Needle POS. Error Pulley is not in proper position. Turn pulley till needle bar is in proper position. X ORG. Error Y__.....ORG. Error Over travel (In cap Needle bar is not set properly. Contact your dealer. Turn power off. Move carriages X to center of area manually removed when machine runs in - Brother International BAS-416A | Instruction Manual - English - Page 108
was made, then contact your dealer. When sewing starts from current needle position, sewing pattern is over area. Move the hoop to position where machine. Solution Link with dedicated cable. Turn on power. Set editing system to communication mode. Wait till communication ends. 98 BAS-416A - Brother International BAS-416A | Instruction Manual - English - Page 109
exits from communication mode while machine is communicating with editing system Needle bar case is too tight mechanically, or locked and cannot move. • Electrical failure Solution Position needle bar case properly. (Refer to page 27.) Contact your dealer. Remove load. Contact your dealer. BAS-416A - Brother International BAS-416A | Instruction Manual - English - Page 110
? • Is there looseness or play in the needle bar case? • Is rotary hook holder properly attached so that rotary hook does not rotate? • Is the needle thickness correct? Is the tip of the needle broken? • Does the needle pass through the center of the presser foot hole? 100 BAS-416A • BES-1210AC - Brother International BAS-416A | Instruction Manual - English - Page 111
for good thread trimming operation. • Remove needle plate and reset it in proper position manually as in the figure below. O O o knife- o 1 mm NOTE: When movable knife is in middle of operation, the safety system works so that the upper shaft cannot rotate. BAS-416A • BES-1210AC 101 - Brother International BAS-416A | Instruction Manual - English - Page 112
the shunting position? 10. Stitch cannot be made. • Is needle attached properly? • Is timing of needle and rotary hook correct? 11. When the power is turned problem even if this is done, refer to "Flow chart" in the BAS-416A service manual. 13. Thread breakage detector functions and machine - Brother International BAS-416A | Instruction Manual - English - Page 113
be used in BAS-416A • BES-1210AC even though it can be used in other embroidery machine. When 3.5 2HD floppy disk was made in 2DD format. When 3.5 2DD floppy disk was made in 2HD format. If your problem does not come under case (1), (2) or (3), please consult with Brother's shop. BAS-416A • BES - Brother International BAS-416A | Instruction Manual - English - Page 114
INSTRUCTION MANUAL BROTHER INDUSTRIES,LTD. NAGOYA,JAPAN Printed in Japan 155-C10, 416 S93C10-002 1998.08. H
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EMBROIDERY
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