Dell Latitude D630 XFR Service Manual

Dell Latitude D630 XFR Manual

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  • Dell Latitude D630 XFR | Service Manual - Page 1
    DellTM XFR D630 Fully Rugged Notebook Service Manual
  • Dell Latitude D630 XFR | Service Manual - Page 2
    DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps you make better use of your computer. NOTICE: A NOTICE indicates either potential damage to hardware or loss of data and tells you how to avoid the problem.
  • Dell Latitude D630 XFR | Service Manual - Page 3
    DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 HINGE COVER 37 7.2 INSTALLING THE HINGE COVER 39 8 KEYBOARDS ...39 8.1 STANDARD KEYBOARD ...39 8.2 RUGGED KEYBOARD ...41 9 MEMORY ...51 9.1 DIMM A ...51 9.2 DIMM B ...53
  • Dell Latitude D630 XFR | Service Manual - Page 4
    DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL NETWORK (WWAN) CARD 70 FLASH CACHE MODULE 73 SUBSCRIBER IDENTITY MODULE (SIM) CARD 75 13 COIN-CELL BATTERY 76 13.1 REMOVING THE COIN-CELL BATTERY 76 13.2 INSTALLING THE COIN-CELL BATTERY
  • Dell Latitude D630 XFR | Service Manual - Page 5
    DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2
  • Dell Latitude D630 XFR | Service Manual - Page 6
    XFR D630 Fully Rugged Notebook Service Manual 5-mm hex nut driver • Flash BIOS-update program CD • Processor extraction tool • Torque driver capable of up section, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. CAUTION: Handle components
  • Dell Latitude D630 XFR | Service Manual - Page 7
    DellTM XFR D630 Fully Rugged Notebook Service Manual itself. Some cables have a connector with locking tabs; if you are disconnecting this type of cable, press in on the locking tabs before you disconnect
  • Dell Latitude D630 XFR | Service Manual - Page 8
    DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c. Remove the PC Card or Express Card. d. Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE
  • Dell Latitude D630 XFR | Service Manual - Page 9
    DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK
  • Dell Latitude D630 XFR | Service Manual - Page 10
    DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK
  • Dell Latitude D630 XFR | Service Manual - Page 11
    DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC
  • Dell Latitude D630 XFR | Service Manual - Page 12
    DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY
  • Dell Latitude D630 XFR | Service Manual - Page 13
    DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN HEAD SCREW M2.5X8 PALMREST ASSY 2 2 18634 JACK SCREW FOR VGA PORT COVER 4
  • Dell Latitude D630 XFR | Service Manual - Page 14
    DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Dell does not guarantee compatibility or provide support for hard drives from sources other than Dell. NOTE: You need the Operating System media to install the Microsoft® Windows® operating system. You also need the Drivers
  • Dell Latitude D630 XFR | Service Manual - Page 15
    DellTM XFR D630 Fully Rugged Notebook Service Manual 3. If the 2 optional screws that secure the quarter-turn latches are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. If the 2 security screws are not installed, proceed to step 4.
  • Dell Latitude D630 XFR | Service Manual - Page 16
    DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Remove the compartment cover from the computer. 6. Locate the tab on the hard disk drive and pull it back to disconnect the hard disk drive
  • Dell Latitude D630 XFR | Service Manual - Page 17
    Rugged Notebook Service Manual 9. Slide the hard drive into the bay until it is fully seated. 10. Replace and secure the hard disk drive compartment cover with the quarter-turn latches. 11. Use the Operating System CD to install the operating system for your computer (see the XFR D630 User's Guide
  • Dell Latitude D630 XFR | Service Manual - Page 18
    DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is installed on the handle assembly's end screw on the left or right side of the notebook. The stylus clip provides an eyelet into which the stylus tether can be routed to attach the stylus and stylus tether to the notebook 1
  • Dell Latitude D630 XFR | Service Manual - Page 19
    DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Tighten the screw, ensuring the screw head tether through the loop until tight. 5 Handle The XFR D630 is equipped with a factory installed handle. This section provides instructions for removing and installing the handle if replacement is
  • Dell Latitude D630 XFR | Service Manual - Page 20
    DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle 1. Remove the 4 screws (2 on each handle cover) that secure the handle covers as shown in the figure
  • Dell Latitude D630 XFR | Service Manual - Page 21
    DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Align each of the handle covers over the main handle assembly ends as shown. 5. If your XFR D630 is equipped with the optional Touch Screen, please refer to Replacing the 97H Stylus Clip for instructions regarding installing the stylus clip
  • Dell Latitude D630 XFR | Service Manual - Page 22
    DellTM XFR D630 Fully Rugged Notebook Service Manual 6.1.2 Installing the Comms Door 1. Align the Comms Door with the Comms Door mounting holes on the notebook. 2. Use the 2 screws to secure the Comms Door to the notebook. 6.2 Docking Door The Docking Door is located on the bottom of the notebook
  • Dell Latitude D630 XFR | Service Manual - Page 23
    DellTM XFR D630 Fully Rugged Notebook Service Manual 2. Remove the 2 brackets that secure the Docking Door. 3. Lift the Docking Door away from the notebook. Page 23 of 106 Revision A01
  • Dell Latitude D630 XFR | Service Manual - Page 24
    DellTM XFR D630 Fully Rugged Notebook Service Manual 6.2.2 Installing the Docking Door 1. Place the Docking Door onto the notebook aligning it with the 6 mounting holes. 2. Place the two mounting brackets onto the docking door (see figure below). Page 24 of 106 Revision A01
  • Dell Latitude D630 XFR | Service Manual - Page 25
    DellTM XFR D630 Fully Rugged Notebook Service Manual 3. Secure the docking door with the 6 screws provided. 6.3 VGA Door The VGA Door is located on the rear panel of the notebook, and protects the serial and video connectors. 6.3.1 Removing the VGA Door NOTE: The VGA Door is secured by 3 screws. To
  • Dell Latitude D630 XFR | Service Manual - Page 26
    DellTM XFR D630 Fully Rugged Notebook Service Manual 3. Remove the VGA Door from the notebook. 4. Remove the 2 screw mounts from the VGA Door hinge and set aside for later use. Page 26 of 106 Revision A01
  • Dell Latitude D630 XFR | Service Manual - Page 27
    DellTM XFR D630 Fully Rugged Notebook Service Manual 6.3.2 Installing the VGA Door 1. Place the 2 screw mounts on the VGA Door hinge. NOTE: the left side of the hinge. 2. Place the VGA Door and screw mounts onto the notebook and align with the mounting holes provided. 3. Secure the VGA Door to the
  • Dell Latitude D630 XFR | Service Manual - Page 28
    DellTM XFR D630 Fully Rugged Notebook Service Manual 6.4 Power Door The Power Door is located on the rear panel of the notebook, and protects the notebook's power connector. 6.4.1 Removing the Power Door 1. Remove the 2 screws that secure the Power Door to the notebook. 2. Remove the screw
  • Dell Latitude D630 XFR | Service Manual - Page 29
    XFR D630 Fully Rugged Notebook Service Manual 2. Use the 2 screws provided to secure the screw plate and Power Door to the notebook. 6.5 XBay Door 6.5.1 Removing the XBay Door The XBay Door is located on the notebook's right side, and protects the notebook's optical drive. 1. Turn the notebook
  • Dell Latitude D630 XFR | Service Manual - Page 30
    DellTM XFR D630 Fully Rugged Notebook Service Manual 2. Remove the XBay Door from the notebook. 6.5.2 Installing the XBay Door 1. Place the XBay Door onto the notebook, aligning it with the 2 screw mount holes. Page 30 of 106 Revision A01
  • Dell Latitude D630 XFR | Service Manual - Page 31
    DellTM XFR D630 Fully Rugged Notebook Service Manual 2. Using the 2 screws provided, secure the XBay Door to the notebook. 6.6 Audio Ports/WiFi Door The Audio Ports/WiFi Door is located on the left side of the notebook, and protects the notebook's audio connectors, smart card slot, 1394 connector,
  • Dell Latitude D630 XFR | Service Manual - Page 32
    DellTM XFR D630 Fully Rugged Notebook Service Manual 6.6.2 Installing the Audio Ports/WiFi Door 1. Place the Audio Ports/Wifi Door's onto the notebook, aligning the door hinge into the slot on the notebook. 2. Place the hinge retaining bar over the hinge. 3. Align the holes in the retaining bar with
  • Dell Latitude D630 XFR | Service Manual - Page 33
    DellTM XFR D630 Fully Rugged Notebook Service Manual 6.7.1 Removing the USB Side Door 1. Remove the 2 screws that secure the USB Side Door to the notebook. 2. Remove the USB Side Door from the notebook. 6.7.2 Installing the USB Side Door 1. Place the USB Side Door onto the notebook, aligning it
  • Dell Latitude D630 XFR | Service Manual - Page 34
    DellTM XFR D630 Fully Rugged Notebook Service Manual 6.8 USB Rear Door The USB Rear Door is located on the notebook's rear panel, and protects 2 USB connectors. 6.8.1 Removing USB Rear Door 1. Remove the 2 screws that secure the USB Rear Door to the chassis. Also remove the
  • Dell Latitude D630 XFR | Service Manual - Page 35
    DellTM XFR D630 Fully Rugged Notebook Service Manual 6.8.2 Installing USB Rear Door 1. Position the USB Rear Door onto the notebook, aligning it with the 2 screw mount holes on the notebook. Then align the gasket with the screw holes on the USB Rear Door. 2. Using the 2 screws provided, secure the
  • Dell Latitude D630 XFR | Service Manual - Page 36
    DellTM XFR D630 Fully Rugged Notebook Service Manual 2. Remove the PC Card Slot Door from the notebook. 6.9.2 Installing the PC Card Slot Door 1. Align the PC Card Slot Door with the 3 screw mount holes on the notebook. 2. Using the 3 screws provided, secure the PC Card Slot Door to the notebook.
  • Dell Latitude D630 XFR | Service Manual - Page 37
    DellTM XFR D630 Fully Rugged Notebook Service Manual 7 Hinge Cover CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist
  • Dell Latitude D630 XFR | Service Manual - Page 38
    DellTM XFR D630 Fully Rugged Notebook Service Manual Keyboard/palm rest overlay 3. Remove keyboard/palm rest overlay first. Start in top corners next to each hinge to remove the overlay. The overlay peels off. 4. Remove the 4 M2 x 5-mm screws
  • Dell Latitude D630 XFR | Service Manual - Page 39
    DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Starting on the right side of the notebook, use a plastic scribe inserted in the hinge area to pry up the hinge cover. Lift the right side of the hinge cover away from the notebook. Then go to the left side, and similarly lift the left side of
  • Dell Latitude D630 XFR | Service Manual - Page 40
    DellTM XFR D630 Fully Rugged Notebook Service Manual XFR D630 Product Information Guide and in the XFR D630 User's Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such as a connector on the
  • Dell Latitude D630 XFR | Service Manual - Page 41
    XFR D630 Fully Rugged Notebook Service Manual 8.1.2 Installing the Standard Keyboard 1. Attach the keyboard cable to the motherboard. 2. Lay the keyboard tray in position and tighten down the 15 captive screws. 3. Replace the hinge cover (see Installing the Hinge Cover). 10H 8.2 Rugged Keyboard
  • Dell Latitude D630 XFR | Service Manual - Page 42
    DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Lift up on the rubber lip around the keyboard to lift the keyboard away from the system. Be sure to locate and remove the keyboard stiffener bar located at the top of the keyboard above the power and audio buttons. 6. Rotate the keyboard
  • Dell Latitude D630 XFR | Service Manual - Page 43
    DellTM XFR D630 Fully Rugged Notebook Service Manual 7. Remove the Kapton tape that secures the spliced cable and the backlight power cable in place. 8. Disconnect the keyboard backlight power cable from the back of the keyboard. 9. Disconnect the keyboard backlight cable from the touch screen
  • Dell Latitude D630 XFR | Service Manual - Page 44
    DellTM XFR D630 Fully Rugged Notebook Service Manual 9. Disconnect the rugged keyboard connector from the motherboard connector. 8.2.2 Installing the Rugged Keyboard The following parts are required to assemble the rugged keyboard to the Dell XFR. Page 44 of 106 Revision A01
  • Dell Latitude D630 XFR | Service Manual - Page 45
    DellTM XFR D630 Fully Rugged Notebook Service Manual 1. KYBD, 87, US, ENG, RGD, XFR 2. Rubber keyboard stiffener bar 3. CLMP, SPRT, PLMST, MET, BOTTOM, XFR 4. CLMP, SPRT, PLMST, MET, TOP, XFR 5. CSK CAPTIVE SCREW M2x6 - BLACK (x15) 6. CABLE ASSY, KYBD, BACKLIGHT (not shown in image above)
  • Dell Latitude D630 XFR | Service Manual - Page 46
    DellTM XFR D630 Fully Rugged Notebook Service Manual 2. Connect keyboard backlight cable to the touch screen splice coming from the mother board. 3. Connect keyboard to backlight cable to the touch screen splice coming from the LCD if this is a touch screen system. 4. Connect the keyboard backlight
  • Dell Latitude D630 XFR | Service Manual - Page 47
    DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Place connectors from the spliced cable and the not stack above this level. 6. Assemble the keyboard stiffener bar into the slot above the power and audio buttons. Do this before assembling the keyboard to the palmrest. Page 47 of 106
  • Dell Latitude D630 XFR | Service Manual - Page 48
    DellTM XFR D630 Fully Rugged Notebook Service Manual 7. Assemble the keyboard onto the palmrest. a. Apply pressure around the perimeter to ensure the keyboard lip is properly fitted to the palmrest bucket. b. Apply pressure on the area around the keyboard stiffener bar and near the right hinge to
  • Dell Latitude D630 XFR | Service Manual - Page 49
    DellTM XFR D630 Fully Rugged Notebook Service Manual 8. Assemble the bottom metal bracket paying close attention to the lower right corner. Move the bracket in the direction shown in the image below. The bracket should fit in place, pressing the rubber lip against the palmrest. Make sure the rubber
  • Dell Latitude D630 XFR | Service Manual - Page 50
    DellTM XFR D630 Fully Rugged Notebook Service Manual 9. Fasten the 11 M2x6 screws in the order shown in the image below to secure the bottom metal bracket. As each of the screws around the bracket are secured, ensure that the rubber lip is not folded under the bracket. 4 1 11 10 2 9 8 7 1 1
  • Dell Latitude D630 XFR | Service Manual - Page 51
    DellTM XFR D630 Fully Rugged Notebook Service Manual 12. Fasten the 2 M2x6 screws shown in the image below to complete the installation of the top metal bracket. 13. Replace the hinge cover (see Installing the Hinge Cover). 104H 9 Memory CAUTION: Before you begin any of the procedures in this
  • Dell Latitude D630 XFR | Service Manual - Page 52
    DellTM XFR D630 Fully Rugged Notebook Service Manual 1 memory module (DIMM A) 2 securing clips (2) NOTICE: To prevent damage to the memory module connector, do not use tools to spread the memory-module securing clips. 4. If you are replacing a memory module, ground yourself and remove the
  • Dell Latitude D630 XFR | Service Manual - Page 53
    DellTM XFR D630 Fully Rugged Notebook Service Manual 1 tab 2 notch 6. Replace the keyboard (see Keyboards). 108H 7. Replace the hinge cover (see Installing the Hinge Cover). 109H 9.2 DIMM B NOTICE: If you need to install memory modules in two connectors, install a memory module in the connector
  • Dell Latitude D630 XFR | Service Manual - Page 54
    DellTM XFR D630 Fully Rugged Notebook Service Manual 1 3 2 1 Screws (4) 2 Memory module cover 3 Memory module compartment NOTICE: To prevent damage to the memory module connector, do not use tools to spread the memory-module securing clips. 3. If you are replacing a memory module, ground
  • Dell Latitude D630 XFR | Service Manual - Page 55
    DellTM XFR D630 Fully Rugged Notebook Service Manual b. Slide the module firmly into the slot at a 45-degree angle, and rotate the module down until it clicks into place. If you do not feel the click, remove the module and reinstall it. NOTE: If the memory module is not installed properly, the
  • Dell Latitude D630 XFR | Service Manual - Page 56
    DellTM XFR D630 Fully Rugged Notebook Service Manual 10.1 Removing the Display Assembly CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. NOTICE: To avoid electrostatic discharge, ground yourself
  • Dell Latitude D630 XFR | Service Manual - Page 57
    DellTM XFR D630 Fully Rugged Notebook Service Manual 6. Carefully remove the antenna cables and the display cable from their routing guides. 7. Close the display. 8. Turn the computer upside-down with the back of the computer facing you. 9. From the back of the computer, remove the two
  • Dell Latitude D630 XFR | Service Manual - Page 58
    DellTM XFR D630 Fully Rugged Notebook Service Manual 12. Lift the display assembly out of the base. NOTE: The display grommets only need to be removed if you are replacing the display assembly
  • Dell Latitude D630 XFR | Service Manual - Page 59
    DellTM XFR D630 Fully Rugged Notebook Service Manual iii. Open the grommet tool, to allow the tool to stretch the grommet open. iv. With the grommet stretched, pull the ends of the cables
  • Dell Latitude D630 XFR | Service Manual - Page 60
    DellTM XFR D630 Fully Rugged Notebook Service Manual 10.2 Installing the Display Assembly NOTICE: To avoid damage to your computer, when replacing the display assembly be careful to reroute the cables in the
  • Dell Latitude D630 XFR | Service Manual - Page 61
    DellTM XFR D630 Fully Rugged Notebook Service Manual Location of left and right display grommets 2. From the bottom of the computer, install the two M2.5 x 8-mm screws. 3. From the back of the computer,
  • Dell Latitude D630 XFR | Service Manual - Page 62
    DellTM XFR D630 Fully Rugged Notebook Service Manual Grommets 8. Install the keyboard (see Keyboards). 18H 9. Install the hinge cover (see Installing the Hinge Cover). 19H 10.3 Removing the Display Bezel CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630
  • Dell Latitude D630 XFR | Service Manual - Page 63
    DellTM XFR D630 Fully Rugged Notebook Service Manual 1 display bezel overlay 4 display back cover 2 display bezel 3 display panel PART NUMBER 18428 18417 18114 SCREW TYPE CSK SCREW M2 X 8-BLACK PAN HEAD SCREW M2 X 12-BLACK SHOULDER SCREW M2.5 QUANTITY 2 7 6 4. Remove the fifteen (15) screws
  • Dell Latitude D630 XFR | Service Manual - Page 64
    DellTM XFR D630 Fully Rugged Notebook Service Manual CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or
  • Dell Latitude D630 XFR | Service Manual - Page 65
    DellTM XFR D630 Fully Rugged Notebook Service Manual 6. For the optional Touch Screen displays, pull the touch controller cable through the rubber grommet in the antenna cable assembly on the left side hinge. These antenna cables are part of the back cover assembly and must be separated from the
  • Dell Latitude D630 XFR | Service Manual - Page 66
    XFR D630 Fully Rugged Notebook Service Manual the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. NOTICE: To , remove the replacement display top cover from its packaging. The new part will have a mylar covering. The antenna cable will be taped to
  • Dell Latitude D630 XFR | Service Manual - Page 67
    XFR D630 Fully Rugged Notebook Service Manual 1. Follow the instructions safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. NOTICE the base. NOTE: Replacement keyboard/palm rest overlays are not included in the latch service kits. 1. Follow the procedures
  • Dell Latitude D630 XFR | Service Manual - Page 68
    DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Remove the latch spring from the top cover and slide the latch out of the top cover. 10.10 Installing the Display Latch 1. Install the latch and secure with the 2 screws and washers. Do not fully tighten screws at this time. 2. Apply the spring
  • Dell Latitude D630 XFR | Service Manual - Page 69
    DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Lift the card from the compartment, ensuring that you do not pull on the card cable with excessive force. 2 1 1 Wireless card 2 Wireless card cable 6. Disconnect
  • Dell Latitude D630 XFR | Service Manual - Page 70
    DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Install the keyboard (see Keyboards). 145H 5. Install the hinge cover (see Installing the Hinge Cover). 146H 12 WWAN, FCM & SIM Cards 12.1 Mobile Broadband Network (WWAN) Card NOTE: Mobile Broadband network cards may not be available in
  • Dell Latitude D630 XFR | Service Manual - Page 71
    DellTM XFR D630 Fully Rugged Notebook Service Manual 1 WWAN card 2 antenna cable connectors 1 metal securing tabs (2) Page 71 of 106 Revision A01
  • Dell Latitude D630 XFR | Service Manual - Page 72
    DellTM XFR D630 Fully Rugged Notebook Service Manual WWAN with Passthu Board & Passthru Cable 5. To install a Mobile Broadband network card: a. Move any antenna cables out of the way to make space for the Mobile Broadband network card. NOTICE: To avoid damaging the Mobile Broadband network card,
  • Dell Latitude D630 XFR | Service Manual - Page 73
    XFR D630 Fully Rugged Notebook Service Manual 7. Install the keyboard (see Keyboards). 150H 8. Install the hinge cover (see Installing the Hinge Cover). 15H 12.2 Flash Cache Module CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in the XFR D630
  • Dell Latitude D630 XFR | Service Manual - Page 74
    DellTM XFR D630 Fully Rugged Notebook Service Manual NOTE: If you leave the area, ground yourself again when you return to the computer. 4. Release the FCM by pushing the metal securing brackets away
  • Dell Latitude D630 XFR | Service Manual - Page 75
    DellTM XFR D630 Fully Rugged Notebook Service Manual 1. To install a FCM card: a. Move any antenna cables out of the way to make space for the FCM card. NOTICE: To avoid damaging the FCM
  • Dell Latitude D630 XFR | Service Manual - Page 76
    DellTM XFR D630 Fully Rugged Notebook Service Manual 1 SIM card 2 metal brackets (2) NOTICE: battery and battery cover. 13 Coin-Cell Battery CAUTION: Before working inside your computer, follow the safety instructions in your XFR D630 Product Information Guide and in the XFR D630 User's Guide
  • Dell Latitude D630 XFR | Service Manual - Page 77
    DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Remove the battery cable connector from the connector on the system board. 5. Being careful not to break the plastic, lift the battery slightly and slide the battery out from under the plastic tab until it has been removed from the battery
  • Dell Latitude D630 XFR | Service Manual - Page 78
    DellTM XFR D630 Fully Rugged Notebook Service Manual 14 Palm Rest CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist
  • Dell Latitude D630 XFR | Service Manual - Page 79
    DellTM XFR D630 Fully Rugged Notebook Service Manual 8. Turn the computer upside-down. NOTE: Before proceeding, ensure that the main battery has been removed from the system (see Before Working Inside Your Computer). One of the palm rest screws is located in the battery 170H bay. NOTE: Open the
  • Dell Latitude D630 XFR | Service Manual - Page 80
    DellTM XFR D630 Fully Rugged Notebook Service Manual Touch pad connector 1 touch pad connector 14.2 Installing the Palm Rest NOTICE: When screws. 2. Turn the system over. 3. Install the 11 bottom screws. 4. Reconnect the coin-cell battery (see Coin-Cell Battery). 172H Page 80 of 106 Revision A01
  • Dell Latitude D630 XFR | Service Manual - Page 81
    DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Replace the display assembly (see Installing the Display Assembly). 173H 6. Replace the keyboard (see Keyboards). 174H 7. Replace the XBay device (see XBay Devices). 175H 8. Replace the hinge cover (see Installing the Hinge Cover). 176H 9.
  • Dell Latitude D630 XFR | Service Manual - Page 82
    DellTM XFR D630 Fully Rugged Notebook Service Manual NOTICE: The card connector is keyed to ensure correct insertion. If you feel resistance, check the connector and realign the card. NOTICE: Do not insert a Mobile Broadband network (WWAN) card into the WLAN card connector. 1 WLAN card 2 antenna
  • Dell Latitude D630 XFR | Service Manual - Page 83
    DellTM XFR D630 Fully Rugged Notebook Service Manual 15.2 Installing the WLAN Card 1. Move any cables to the WLAN card, ensuring that you route the cables correctly. NOTE: For more specific information about which cable to connect to which connector, see the documentation that came with your
  • Dell Latitude D630 XFR | Service Manual - Page 84
    DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Replace the palm rest (see Installing the Palm Rest). 182H 5. Replace the display assembly (see Installing the Display Assembly). 183H 6. Replace the keyboard (see Keyboards). 184H 7. Replace the hinge cover (see Installing the Hinge Cover).
  • Dell Latitude D630 XFR | Service Manual - Page 85
    DellTM XFR D630 Fully Rugged Notebook Service Manual 1 modem pull-tab 4 system board connector 2 M2 x 3-mm screw Replace the display assembly (see Installing the Display Assembly). 194H 6. Replace the keyboard (see Keyboards). 195H 7. Replace the hinge cover (see Installing the Hinge Cover). 196H
  • Dell Latitude D630 XFR | Service Manual - Page 86
    DellTM XFR D630 Fully Rugged Notebook Service Manual 17.1 Removing the Processor Thermal-Cooling Assembly CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. NOTICE: To avoid electrostatic discharge,
  • Dell Latitude D630 XFR | Service Manual - Page 87
    DellTM XFR D630 Fully Rugged Notebook Service Manual 9. Lift the processor thermal-cooling assembly out of the computer. 17.2 Installing the Processor Thermal-Cooling Assembly CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and
  • Dell Latitude D630 XFR | Service Manual - Page 88
    XFR D630 Fully Rugged Notebook Service Manual battery. 18 Processor 18.1 Removing the Processor CAUTION: Before working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide 4. Remove the keyboard (see Keyboards). 21H 5. Remove
  • Dell Latitude D630 XFR | Service Manual - Page 89
    DellTM XFR D630 Fully Rugged Notebook Service Manual 7. Remove the processor thermal-cooling assembly (see the processor. 18.2 Installing the Processor NOTICE: Ensure that the cam lock is in the fully open position before seating the processor. Seating the processor properly in the ZIF socket does
  • Dell Latitude D630 XFR | Service Manual - Page 90
    DellTM XFR D630 Fully Rugged Notebook Service Manual NOTICE: To prevent intermittent contact between the ZIF-socket cam screw and the processor when removing or replacing the processor, press to apply slight pressure
  • Dell Latitude D630 XFR | Service Manual - Page 91
    DellTM XFR D630 Fully Rugged Notebook Service Manual periodically touching an unpainted metal surface (such as a connector on the back of the computer). 19.1 Removing the PC Card Cage 1. Follow the instructions in Before You Begin. 24H 2. Remove the hinge cover (see Removing the Hinge Cover). 25H 3.
  • Dell Latitude D630 XFR | Service Manual - Page 92
    DellTM XFR D630 Fully Rugged Notebook Service Manual NOTICE: If you are servicing the system board, RF Passthru board or bottom chassis, continue with next steps to remove the PC Card interface board. 10. Remove the screw and
  • Dell Latitude D630 XFR | Service Manual - Page 93
    DellTM XFR D630 Fully Rugged Notebook Service Manual 6. Remove the palm rest (see Removing the Palm Rest). 241H 7. Disconnect the speaker connector from the system board. 2 1 1 Speaker 2 Speaker connector NOTICE: Handle the speakers
  • Dell Latitude D630 XFR | Service Manual - Page 94
    DellTM XFR D630 Fully Rugged Notebook Service Manual 1. Follow the instructions in Before You Begin. 248H 2. Remove the hinge cover (see Removing the Hinge Cover). 249H 3. Remove any installed media bay device (see XBay Devices). 250H 4. Remove the keyboard (see Keyboards). 251H 5. Remove the
  • Dell Latitude D630 XFR | Service Manual - Page 95
    DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Replace the display assembly (see Installing the Display Assembly). 258H 6. Replace the keyboard (see Keyboards). 259H 7. Replace the media bay device (see XBay Devices). 260H 8. Replace the hinge cover (see Installing the Hinge Cover). 261H
  • Dell Latitude D630 XFR | Service Manual - Page 96
    DellTM XFR D630 Fully Rugged Notebook Service Manual 1 1 smart card slot 12. Remove the processor thermal-cooling assembly (see Removing the Processor Thermal- 275H Cooling Assembly). 13. Remove the processor (see Removing the
  • Dell Latitude D630 XFR | Service Manual - Page 97
    DellTM XFR D630 Fully Rugged Notebook Service Manual System Board Screw Locations 17. Remove the VGA Door from the rear panel of the notebook (see Removing the VGA Door). 27H 18. Remove the four 5-mm hex screws on the back of the computer. 19. To remove the system board: a.
  • Dell Latitude D630 XFR | Service Manual - Page 98
    DellTM XFR D630 Fully Rugged Notebook Service Manual 22.2 Installing the System Board NOTE: If a new system board is installed, the kit includes a new system board and separate new IO dash board, with instructions. 1. If you are installing a new system board, follow these instructions: a. Remove the
  • Dell Latitude D630 XFR | Service Manual - Page 99
    DellTM XFR D630 Fully Rugged Notebook Service Manual Three gaskets d. Install these 3 gaskets from the original system board onto the new system board. NOTICE: When installing the system board, ensure that the fan
  • Dell Latitude D630 XFR | Service Manual - Page 100
    DellTM XFR D630 Fully Rugged Notebook Service Manual Ensure cables are properly routed. 2. Complete the seating of the system board and again verify the cables are in the correct positions, and the 3 gaskets
  • Dell Latitude D630 XFR | Service Manual - Page 101
    DellTM XFR D630 Fully Rugged Notebook Service Manual 18. Insert the battery into the battery bay (see Before Working Inside Your Computer). 291H 19. Connect the AC adapter to the computer and to an electrical outlet. NOTICE: Before turning on
  • Dell Latitude D630 XFR | Service Manual - Page 102
    DellTM XFR D630 Fully Rugged Notebook Service Manual 3. Locate the latest BIOS update file for your computer at support.dell.com. 4. Click Download Now to computer, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. NOTICE: To avoid
  • Dell Latitude D630 XFR | Service Manual - Page 103
    DellTM XFR D630 Fully Rugged Notebook Service Manual RF Passthru Board WWAN Board 3. Remove the 2 screws from the base and lift the RF Passthru Board from the base. If the gasket is not
  • Dell Latitude D630 XFR | Service Manual - Page 104
    DellTM XFR D630 Fully Rugged Notebook Service Manual 3. Attach the 2 antenna cables. Refer to the antenna cable working inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. NOTICE: To avoid electrostatic discharge, ground
  • Dell Latitude D630 XFR | Service Manual - Page 105
    DellTM XFR D630 Fully Rugged Notebook Service Manual 6. If your XFR D630 is equipped with the optional Touch Screen, remove inside your computer, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. NOTICE: To avoid electrostatic discharge,
  • Dell Latitude D630 XFR | Service Manual - Page 106
    DellTM XFR D630 Fully Rugged Notebook Service Manual Modem Cable 2. Replace the system board (see Installing the System Board). 309H Page 106 of 106 Revision A01
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Dell
TM
XFR D630
Fully Rugged Notebook
Service Manual