Frigidaire FGSS2335TF Installation Instructions - Page 1

Frigidaire FGSS2335TF Manual

Page 1 highlights

FF DOOR SW. SENSE REFRIGERATOR LIGHTS FZR DOOR SW. SENSE FREEZER LIGHTS NEUTRAL DAMPER MOTOR OUT 1A OUT 2A OUT 1B OUT 1B J4-B1-6 J4-B1-1 J4-B1-2 ERF-2500++ V5 REFRIGERATOR CONTROL INCANDESCENT LIGHTING MODELS ONLY M +5V NTC 1 - FF +5V NTC 2 - FF +5V NTC - FZ J4-B1-3 J4-A1-9 J4-A1-3 J4-A1-10 J4-A1-4 J4-A1-11 J4-A1-5 LINE AMBIENT NTC J3-9 J3-10 J2-12 J3-8 J3-11 J2-6 J1-1 J2-9 J2-10 J3-13 J3-14 J3-15 J3-16 J1-3 J2-7 FF DOOR SW. SENSE REFRIGERATOR LIGHTS J3- 3 FZR DOOR SW. SENSE FREEZER LIGHTS LED POWER BOARD J3- 4 NEUTRAL J3- 1 NEUTRAL (SERVICE CORD) NEUTRAL (CONDENSER FAN) NEUTRAL (WATER VALVE 1) NEUTRAL (NOT USED) NEUTRAL (COMPRESSOR) NEUTRAL (LED POWER SUPPLY) NEUTRAL (DISPENSER & ICE MAKER VALVE) LINE (SERVICE CORD) LINE (Vcc COMPRESSOR) DEFROST HEATER NEUTRAL DEFROST THERM. ICE FLAPPER SOLENOID DC EVAPORATOR FAN CONTROL GROUND FG J2- 1 J4-B1-4 J4-A1-6 J4-A1-7 J4-B1-5 J4-A1-13 J4-A1-14 DEFROST SENSE LINE G5LE RELAY PERFORMANCE DATA NO LOAD & NO DOOR OPENINGS AT 0° F FREEZER & 37° F FRESH FOOD (2500 ++ V5) Type A with Run/ Start Capacitor 65°F (18°C) Ambient Variable Speed Standard 90°F (32°C) Ambient Variable Speed Standard Operating Time 74 to 84% 32 to 40% 100% 55 to 65% Freezer Temperature -2° to 2° F -19° to -17° C 0° to 4° F -18° to -16° C -1° to 3° F -18° to -16° C -1° to 3° F -18° to -16° C Refrigerator Temperature 34° to 39° F 1° to 4° C 34° to 39° F 1° to 4° C 34° to 39° F 1° to 4° C 34° to 39° F 1° to 4° C Low Side Pressure (cut-in) 5 to 12 psig 43 to 83 kPa 5 to 12 psig 43 to 83 kPa N/A 5 to 12 psig 43 to 83 kPa Low Side Pressure (cut-out) -2 to 2 psig -14 to 14 kPa -2 to 2 psig -14 to 14 kPa -2 to 2 psig -14 to 14 kPa -2 to 2 psig -14 to 14 kPa High Side Pressure (last 1/3 cycle) Wattage (last 1/3 cycle) Amps (running) 90 to 105 psig 621 to 724 kPa 50 to 60 0.5 to 0.9 90 to 115 psig 621 to 793 kPa 90 to 130 0.7 to 1.1 120 to 135 psig 827 to 931 kPa 60 to 70 0.6 to 1.0 130 to 155 psig 896 to 1069 kPa 100 to 140 0.8 to 1.2 Base Voltage 115 vac (127 vac max) DEFROST SPECIFICATIONS Cabinet Size Thermostat Cut-in Cut-out Watts Heater Ohms 23' CD, 26' 25° F (-4° C) 47° F (8° C) 450 30 Electronic Timer - (ADC) Defrost 24 minutes every 6-96 hours of compressor run time. CONDENSER FAN MOTOR Watts RPM Amps 3.1 1100 CW Opposite Shaft 0.03 Running VCC(+12) M COM VS VCC COMPRESSOR COMMON HIGH J3- 2 J3-1 CONDENSER J9A-1 J9A-2 J9A-3 J8- 5 J8- 6 J8- 7 J8- 8 JF- 1 JF- 2 JF- 3 JF- 4 VEE (+12V) COMM GROUND ASSY_OUT ASSY_IN +5V GROUND +5V RESET_FLASH BKGD/MSJ GROUND USER INTERFACE ISOLATED FAN M J2-2 LINE J1-4 LINE STANDARD COMPRESSOR G8P RELAY J3- 7 LINE ICE & WATER DISPENSER CONTROL NEUTRAL DISPENSER VALVE PRIMARY VALVE ICE MAKER FILL VALVE LINE ICE MAKER FILL SWITCH J3-16 J3-3 J3-3 NEUTRAL CUBE/CRUSHED ICE GATE CONTROL M AUGER MOTOR DOOR SWITCH → Check at the connector → Remove inverter box → Check connections from main control into from the compressor from Inverter to SERVICE DATA SHEET ICE & WATER - AUTOMATIC DEFROST SIDE BY SIDE - R134a A01461102 IMPORTANT: PLEASE RETURN THIS SHEET TO ITS ORIGINAL LOCATION ERROR CODES SPECIAL MODES Display FZ FF Interpretation Mode Display FZ FF Activate/Deactivate (press for up to 10 sec. simultaneously) -- OP- Open FF Manual d F + and -/same to deactivate mid-level thermistor Defrost OP -- Open FZ thermistor Display/ 77 Showroom 77 ^ and -/set Sabbath Sb Sb V and +/same to deactivate -- SH- Shorted FF mid-level thermistor Diagnostic No FF or FZ display, ^ and V/+ to deactivate all UI LEDs on. SH -- Shorted FZ thermistor Notes: UI to Main Control SY CF Board communication • Always check for pin back-outs, pinched or damaged wires before replacing components. failure; on start up • Determine whether failure is caused by the component, main control SY CE UI Main Control Board board or wiring. Contact TID before replacing main control board. communication error; • Refer to Service Manual for additional information. after a period in operation SY EF Evaporator fan failure the inverter (typically and check resistance Compressor BLK and RED wires) across compressor yes yes yes winding pairs as shown. yes Replace Inverter Is Inverter receiving 10-15 VAC and 1-5 VDC from Are connections from Inverter to Compressor intact? Is resistance across all winding pairs Main Control? equal? no no → Check at Main Control Board Replace Compressor Replace Main Control (BLK/WHT and RED/BLK wires) no no Identify and repair damaged wires or poor connections between Inverter and Compressor. VCC Resistance Check Check resistance between terminals 1 and 2, 2 and 3, 3 and 1. If all resistances are equal, compressor is operative. Is Main Control sending 10-15 VAC and 1-5 VDC to Inverter? yes Identify and repair damaged wires or poor connections between Main Control and Inverter DIAGNOSTIC MODE Activate: Press ^ and V temperature pads for up to 10 sec. simultaneously. Press + to advance through tests. Deactivate: Press + for up to 10 sec. Diagnostic Mode will automatically deactivate after 5 min. of inactivity. Note: Silence alarm. • Tests marked with "*" may not be applicable to this unit and will not be displayed in Diagnostic Mode. • Tests displayed in diagnostic mode but not described below are for internal purposes only; advance through. • View UI display for "on," "off," "CL," "OP," "SH," "LO," "HI" or numerical results of tests. • Listen for operating sounds; feel for heat or air flow as appropriate to determine results of tests. Test To activate test: Passing result -- First Screen -- All LED lights on UI illuminated -- Second Screen -- All segments on UI temperature displays illuminated -- Third Screen -- Blank UI display, no lights illuminated, no shadowing; "-" and "+" blinking on FF display side to show location. 28 Dispenser Paddle Press disp. paddle "on" on UI when depressed; "off" when released 46 Humidity Sensor Activates automatically "OP" if open, "SH" if short AC Heater System: Displays %RH DC Heater System: "HI" - heater should be on "Lo" - heater should be off %RH is displayed when humidity is between "Lo" and "HI" values; heater could be on or off. 47* Dispenser Pocket Heater Press set AC Heater System: "--" ; test not available DC Heater System: heater on when "on", off when "off" 1* Standard Compressor Press set and Condenser Fan Compressor and Condenser Fan running when "on"; stopped when "off" 2 Defrost Heater Press set Defrost limit switch must be closed; verify "CL" in test 26. Feel for heat from defrost heater when "on". If "OP" in test 26, heater will not activate. 8 Water Valve (Dispenser) Press set Be prepared to collect water at dispenser. Water dispenses when "on"; stops when "off" 10 Auger Motor Press set FZ door must be closed. Motor running when "on"; motor stopped when "off" 11 Cube/Crush Solenoid Press set Do not leave solenoid in activated state. Solenoid activated when "on"; deactivated when "off" 41* Perfect Temp Drawer (PTD) Press set PTD UI illuminated when "on", off when "off" 12* VCC Condenser Fan Press set Fan running when "on"; stopped when "off" 38* VCC Compressor Press set Compressor running when "on"; stopped when "off" 13 FF Light (LED Models) Press set FF Lights on when "on"; off when "off" 15 Evaporator Fan Press set Fan running for minimum of 10 sec. when "LO" or "HI"; stopped when "off". Feedback failure if fan starts but runs less than 10 sec. Listen for speed change from "LO" to "HI". 20 FZ Light (LED Models) Press set FZ Lights on when "on"; off when "off" 22 Damper Press set With inspection mirror, observe damper open when "OP"; closed when "CL" 36 Ice Chute Door Depress ice chute door or press set "OP" on UI when manually opened; "CL" when closed. Or, using "set", "OP" on UI when fully opened or "CL" when fully closed by the motor. 23 FF Door Open/close FF door "CL" on UI when door closed; "OP" when open 24 FZ Door Open/close FZ door "CL" on UI when door closed; "OP" when open 26 Defrost Limit Switch Activates automatically "CL" on UI when closed; "OP" when open 29 FF Thermistor Activates automatically UI shows temperature sensed by FF thermistor; pass if within 10°F of temperature measured with gauge at mid-level FF thermistor location. "OP-" if open; "SH-" if short 30 FZ Thermistor Activates automatically UI shows temperature sensed by FZ thermistor; pass if within 10°F of temperature measured with gage at FZ thermistor location. "OP" if open; "SH" if short 33 Ambient Thermistor @ Main Board Activates automatically UI shows temperature sensed at main board; pass if within +20°F/-10°F of temperature measured with gauge at main board location. "OP" if open; "SH" if short 34 Ambient Thermistor Activates automatically UI shows temperature sensed at UI; pass if within +20°F/-10°F of tem- @ UI perature measured with gauge at UI location. "OP" if open; "SH" if short 39 Evaporator Thermis- Activates automatically UI shows temperature sensed at main board; pass if within +20°F/ tor -10°F of temperature measured with gauge at evaporator thermistor location. "OP" if open; "SH" if short 0- Firmware Parameters Press set Displays digit sequence; record 2- Main Board Firmware Press set Displays digit sequence; record 4- UI Firmware Press set Displays digit sequence; record IMPORTANT SAFETY NOTE The information provided herein is designed to assist qualified repair personnel only. Untrained persons should not attempt to make repairs due to the possibility of electrical shock. Disconnect power cord before servicing this appliance. IMPORTANT If any green grounding wires are removed during servicing, they must be returned to their original position and properly secured. LINE Variable Capacity Compressor (VCC) Diagnostics (select models) If test 38 fails, diagnose as follows: no • Check voltage supply. • Check and repair service cord wiring and connections. Is Inverter receiving 115 VAC from power supply? inverter (typically PUR and WHT wires.) the service cord into the → Check at the connector from CAUTION All electrical parts and wiring must be shielded from torch flame. DO NOT allow torch to touch insulation; it will char at 200°F and flash ignite (burn) at 500°F. Excessive heat will distort the plastic liner.

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SERVICE DATA SHEET
A01461102
ICE & WATER - AUTOMATIC DEFROST
SIDE BY SIDE - R134a
CAUTION
All electrical parts and wiring must be shielded from torch flame. DO NOT allow torch to touch insulation;
it will char at 200°F and flash ignite (burn) at 500°F. Excessive heat will distort the plastic liner.
DIAGNOSTIC MODE
Activate:
Press ^ and
V
temperature pads for up to 10 sec. simultaneously. Press
+
to advance through tests.
Deactivate:
Press
+
for up to 10 sec. Diagnostic Mode will automatically deactivate after 5 min. of inactivity.
Note: Silence alarm.
• Tests marked with “*” may not be applicable to this unit and will not be displayed in Diagnostic Mode.
• Tests displayed in diagnostic mode but not described below are for internal purposes only; advance through.
• View UI display for “on,” “off,” “CL,” “OP,” “SH,” “LO,” “HI” or numerical results of tests.
• Listen for operating sounds; feel for heat or air flow as appropriate to determine results of tests.
Test
To activate test:
Passing result
--
First Screen
--
All LED lights on UI illuminated
--
Second Screen
--
All segments on UI temperature displays illuminated
--
Third Screen
--
Blank UI display, no lights illuminated, no shadowing; “-” and “+”
blinking on FF display side to show location.
28
Dispenser Paddle
Press disp. paddle
“on” on UI when depressed; “off” when released
46
Humidity Sensor
Activates automatically
“OP” if open, “SH” if short
AC Heater System: Displays %RH
DC Heater System: “HI” – heater should be on
“Lo” – heater should be off
%RH is displayed when humidity is between “Lo” and “HI” values;
heater could be on or off.
47*
Dispenser
Pocket Heater
Press set
AC Heater System: “--” ; test not available
DC Heater System: heater on when “on”, off when “off”
1*
Standard Compressor
and Condenser Fan
Press set
Compressor and Condenser Fan running when “on”; stopped when “off”
2
Defrost Heater
Press set
Defrost limit switch must be closed; verify “CL” in test 26.
Feel for heat from defrost heater when “on”.
If “OP” in test 26, heater will not activate.
8
Water Valve
(Dispenser)
Press set
Be prepared to collect water at dispenser.
Water dispenses when “on”; stops when “off”
10
Auger Motor
Press set
FZ door must be closed.
Motor running when “on”; motor stopped when “off”
11
Cube/Crush
Solenoid
Press set
Do not leave solenoid in activated state.
Solenoid activated when “on”; deactivated when “off”
41*
Perfect Temp
Drawer (PTD)
Press set
PTD UI illuminated when "on", off when "off"
12*
VCC Condenser Fan
Press set
Fan running when “on”; stopped when “off”
38*
VCC Compressor
Press set
Compressor running when “on”; stopped when “off”
13
FF Light (LED Models)
Press set
FF Lights on when "on"; off when "off"
15
Evaporator Fan
Press set
Fan running for
minimum of 10 sec.
when “LO” or “HI”; stopped when
“off”. Feedback failure if fan starts but runs less than 10 sec. Listen for
speed change from “LO” to “HI”.
20
FZ Light (LED Models)
Press set
FZ Lights on when "on"; off when "off"
22
Damper
Press set
With inspection mirror, observe damper open when “OP”; closed when “CL”
36
Ice Chute Door
Depress ice chute
door or press set
“OP” on UI when manually opened; “CL” when closed. Or, using “set”,
“OP” on UI when fully opened or "CL" when fully closed by the motor.
23
FF Door
Open/close FF door
“CL” on UI when door closed; “OP” when open
24
FZ Door
Open/close FZ door
“CL” on UI when door closed; “OP” when open
26
Defrost Limit Switch
Activates automatically
“CL” on UI when closed; “OP” when open
29
FF Thermistor
Activates automatically
UI shows temperature sensed by FF thermistor; pass if within 10°F of
temperature measured with gauge at mid-level FF thermistor location.
“OP-” if open; “SH-” if short
30
FZ Thermistor
Activates automatically
UI shows temperature sensed by FZ thermistor; pass if within 10°F of tempera-
ture measured with gage at FZ thermistor location.
“OP” if open; “SH” if short
33
Ambient Thermistor
@ Main Board
Activates automatically
UI shows temperature sensed at main board; pass if within +20°F/-10°F
of temperature measured with gauge at main board location.
“OP” if open; “SH” if short
34
Ambient Thermistor
@ UI
Activates automatically
UI shows temperature sensed at UI; pass if within +20°F/-10°F of tem-
perature measured with gauge at UI location. “OP” if open; “SH” if short
39
Evaporator Thermis-
tor
Activates automatically
UI shows temperature sensed at main board; pass if within +20°F/
-10°F of temperature measured with gauge at evaporator thermistor
location. “OP” if open; “SH” if short
0-
Firmware Parameters
Press set
Displays digit sequence; record
2-
Main Board Firmware
Press set
Displays digit sequence; record
4-
UI Firmware
Press set
Displays digit sequence; record
Variable Capacity Compressor (VCC) Diagnostics (select models)
If test 38 fails, diagnose as follows:
Replace Inverter
Check at the connector
from main control into
the inverter (typically
BLK and RED wires)
Is Inverter receiving
10-15 VAC
and 1-5 VDC from
Main Control?
Check at Main Control
Board
(BLK/WHT and RED/BLK wires)
Is Main Control
sending 10-15 VAC
and 1-5 VDC to
Inverter?
no
Check at the connector from
the service cord into the
inverter (typically PUR and
WHT wires.)
Is Inverter receiving 115
VAC from power supply?
yes
Check voltage supply.
Check and repair
service cord
wiring
and connections.
no
Identify and repair
damaged wires or
poor
connections between
Main Control and
Inverter
yes
Remove inverter box
from the compressor
and check resistance
across compressor
winding pairs as shown.
Is resistance across
all winding pairs
equal?
yes
Replace Compressor
no
Check connections
from Inverter
to
Compressor
Are connections
from Inverter to
Compressor intact?
yes
yes
Identify and repair
damaged wires or poor
connections between
Inverter and Compressor.
no
VCC Resistance Check
Check resistance between terminals
1 and 2, 2 and 3, 3 and 1.
If all resistances are equal,
compressor is operative.
Replace Main Control
no
PERFORMANCE DATA NO LOAD & NO DOOR OPENINGS AT
0
° F FREEZER & 37° F FRESH FOOD
(2500 ++ V5)
Type A with Run/
Start Capacitor
65°F (18°C) Ambient
90°F (32°C) Ambient
Variable Speed
Standard
Variable Speed
Standard
Operating Time
74 to 84%
32 to 40%
100%
55 to 65%
Freezer Temperature
-2° to 2° F
-19° to -17° C
0° to 4° F
-18° to -16° C
-1° to 3° F
-18° to -16° C
-1° to 3° F
-18° to -16° C
Refrigerator Temperature
34° to 39° F
1° to 4° C
34° to 39° F
1° to 4° C
34° to 39° F
1° to 4° C
34° to 39° F
1° to 4° C
Low Side Pressure (cut-in)
5 to 12 psig
43 to 83 kPa
5 to 12 psig
43 to 83 kPa
N/A
5 to 12 psig
43 to 83 kPa
Low Side Pressure
(cut-out)
-2 to 2 psig
-14 to 14 kPa
-2 to 2 psig
-14 to 14 kPa
-2 to 2 psig
-14 to 14 kPa
-2 to 2 psig
-14 to 14 kPa
High Side Pressure
(last
1
/
3
cycle)
90 to 105 psig
621
to 724 kPa
90 to 115 psig
621 to 793 kPa
120 to 135 psig
827 to 931 kPa
130 to 155 psig
896 to 1069 kPa
Wattage (last
1
/
3
cycle)
50 to 60
90 to 130
60 to 70
100 to 140
Amps (running)
0.5 to 0.9
0.7 to 1.1
0.6 to 1.0
0.8 to 1.2
Base Voltage
115 vac (127 vac max)
DEFROST SPECIFICATIONS
Cabinet Size
Thermostat
Heater
Cut-in
Cut-out
Watts
Ohms
23’ CD, 26’
25° F (-4° C)
47° F (8° C)
450
30
Electronic Timer - (ADC) Defrost 24 minutes every 6-96 hours of compressor run time.
CONDENSER FAN MOTOR
Watts
RPM
Amps
3.1
1100 CW Opposite Shaft
0.03 Running
ERROR CODES
SPECIAL MODES
Display
Interpretation
Mode
Display
Activate/Deactivate
(press for up to 10 sec. simultaneously)
FZ
FF
FZ
FF
--
OP-
Open FF
mid-level thermistor
Manual
Defrost
d
F
+
and
-
/same to deactivate
OP
--
Open FZ thermistor
Display/
Showroom
77
77
^
and
-
/set
Sabbath
Sb
Sb
V
and
+
/same to deactivate
--
SH-
Shorted FF
mid-level thermistor
Diagnostic
No FF or FZ display,
all UI LEDs on.
^
and
V
/+ to deactivate
Notes:
• Always check for pin back-outs, pinched or damaged wires before
replacing components.
• Determine whether failure is caused by the component, main control
board or wiring. Contact TID before replacing main control board.
• Refer to Service Manual for additional information.
SH
--
Shorted FZ thermistor
SY
CF
UI to Main Control
Board communication
failure; on start up
SY
CE
UI Main Control Board
communication error;
after a period in operation
SY
EF
Evaporator fan failure
OUT 1A
OUT 2A
OUT 1B
OUT 1B
ERF-2500++ V5
REFRIGERATOR
CONTROL
NTC 1 - FF
NTC 2 - FF
NTC
- FZ
DEFROST HEATER
DEFROST THERM.
NEUTRAL
CONTROL
GROUND
ICE FLAPPER
SOLENOID
+5V
+5V
+5V
DC
EVAPORATOR
FAN
M
DAMPER
MOTOR
M
FG
VCC(+12)
COM
VS
VCC
COMPRESSOR
CONDENSER
FAN
STANDARD
COMPRESSOR
M
COMMON
HIGH
LINE
AMBIENT
NTC
DEFROST SENSE
LINE
G5LE RELAY
LINE
NEUTRAL
AUGER
MOTOR
LINE
CUBE/CRUSHED
ICE GATE CONTROL
M
DOOR
SWITCH
NEUTRAL
LINE
LINE
J3-16
J3-3
J3-3
J3-
7
DISPENSER VALVE
PRIMARY VALVE
ICE MAKER
FILL VALVE
ICE MAKER FILL SWITCH
G8P RELAY
J4-B1-6
J4-B1-1
J4-B1-2
J4-B1-3
J4-A1-9
J4-A1-3
J4-A1-10
J4-A1-4
J4-A1-11
J4-A1-5
J2-
1
J3-
2
J3-1
J2-2
J1-4
J4-B1-4
J4-A1-6
J4-A1-7
J4-B1-5
J4-A1-13
J4-A1-14
J8-
5
J8-
6
J8-
7
J8-
8
JF-
1
JF-
2
JF-
3
JF-
4
ASSY_OUT
ASSY_IN
+5V
GROUND
+5V
RESET_FLASH
BKGD/MSJ
GROUND
J9A-1
J9A-2
J9A-3
VEE (+12V)
COMM
GROUND
ISOLATED
USER
INTERFACE
J1-1
J2-9
J2-10
J3-13
J3-14
J3-15
J3-16
J1-3
J2-7
NEUTRAL (SERVICE CORD)
NEUTRAL (CONDENSER FAN)
NEUTRAL (WATER VALVE 1)
NEUTRAL (NOT USED)
NEUTRAL (COMPRESSOR)
NEUTRAL (LED POWER SUPPLY)
NEUTRAL (DISPENSER & ICE MAKER VALVE)
LINE (SERVICE CORD)
LINE (Vcc COMPRESSOR)
ICE & WATER
DISPENSER
CONTROL
LED POWER
BOARD
J3-
1
J3-
4
J3-
3
NEUTRAL
FREEZER
LIGHTS
REFRIGERATOR
LIGHTS
FZR DOOR SW. SENSE
J3-9
J3-10
J2-12
J3-8
J3-11
J2-6
LINE
FF DOOR SW. SENSE
INCANDESCENT LIGHTING MODELS ONLY
FF DOOR SW. SENSE
REFRIGERATOR LIGHTS
FZR DOOR SW. SENSE
FREEZER LIGHTS
NEUTRAL
IMPORTANT: PLEASE RETURN THIS SHEET TO ITS ORIGINAL LOCATION
IMPORTANT SAFETY NOTE
The information provided herein is designed to assist qualified repair personnel only. Untrained persons should not
attempt to make repairs due to the possibility of electrical shock. Disconnect power cord before servicing this appliance.
IMPORTANT
If any green grounding wires are removed during servicing, they must be returned to their original position and
properly secured.