Hayward Variable Speed Pump Owners Manual

Hayward Variable Speed Pump Manual

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  • Hayward Variable Speed Pump | Owners Manual - Page 1
    EcoStar® by Owner's Manual IS3401VSP Rev-2 Models SP3400VSP, SP3400VSPVR EcoStar Variable Speed Pump Hayward EcoStar is the industry's most energy efficient variable speed pump. The totally enclosed, permanent magnet motor combined with its advanced hydraulic design provides unparalleled energy
  • Hayward Variable Speed Pump | Owners Manual - Page 2
    14 5. Wiring Diagrams...14 5.1. Input Power/Motor Wiring (Required) 14 5.2. Wall Mounted Digital Control Interface Wiring (Optional) 15 5.3. Hayward Control Wiring (For remote control of pump speed) 15 5.4. External Relay Speed Control Wiring (For remote selection of pump speed) 16
  • Hayward Variable Speed Pump | Owners Manual - Page 3
    Parts ...29 10.1. Parts Diagram 29 10.2. Parts Listing 29 11. Troubleshooting...31 11.1. General Problems 31 11.2. Error Codes 33 12. Warranty...34 13. Product Registration...35 Page 3 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 4
    NON-HAYWARD REPLACEMENT PARTS VOIDS WARRANTY. ATTENTION INSTALLER - THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND SAFE USE OF THIS VARIABLE SPEED PUMP THAT MUST BE FURNISHED TO THE END USER OF THIS PRODUCT. FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD RESULT
  • Hayward Variable Speed Pump | Owners Manual - Page 5
    caught in an opening of a suction outlet cover resulting in mechanical entrapment. Note: See section 4.11 for SVRS-related notes. Page 5 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 6
    motor to cool for at least 20 minutes prior to maintenance to minimize the risk for burns. WARNING - Failure to install according to defined instructions may result in severe personal injury or death. Page 6 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP
  • Hayward Variable Speed Pump | Owners Manual - Page 7
    contains information for the proper installation and operation of the Hayward EcoStar Variable Speed Pump. The instructions in this manual MUST be followed precisely. 2.2. Primary Features  Totally enclosed, permanent magnet motor  Advanced hydraulic design  SVRS model available compliant to ASME
  • Hayward Variable Speed Pump | Owners Manual - Page 8
    minimum flows to operate correctly. Refer to individual equipment manuals for specific flow requirements. After setting the pump speed(s), it .  Allow adequate access for servicing pump and piping. Page 8 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 9
    electrical supply available agrees with the pump's voltage, phase, and cycle, and that the wire size is adequate for the amps rating and distance from the power source. Use copper conductors only. Page 9 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 10
    be set to power the equipment during a time cycle when the EcoStar pump is operating at an appropriate flow rate to operate the other equipment, as defined by the timers set in the Timer Menu. See section 6.7 Page 10 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump
  • Hayward Variable Speed Pump | Owners Manual - Page 11
    . 5. One SVRS device shall be installed for each circulating pump plumbed directly to the suction outlet(s) without the use of valves that could isolate the SVRS device from the suction system. Page 11 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 12
    , using the two screws. (Figure 4.13-3) 8. Apply power to the system and resume normal operation. The following diagrams on the next page help illustrate the interface wall mounting procedure. Page 12 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 13
    Figure 4.13-1: Removing the Digital Control Interface for Wall Mounting Figure 4.13-2: Adding the Blank Cover Figure 4.13-3: Wall Mounting the Interface Page 13 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 14
    the supplied screw on the access cover. 9. Apply power to the system, and proceed to "Configuration Menu", section 6.6. 5. Wiring Diagrams 5.1. Input Power/Motor Wiring (Required) Figure 5.1-1 Page 14 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 15
    to display and motor drive board taking care to note the wire colors and corresponding numbers next to the connectors. Do not connect to the upper input terminals shown as light gray above. 5.3. Hayward Control Wiring (For remote control of pump speed) Note: For software compatible Hayward controls
  • Hayward Variable Speed Pump | Owners Manual - Page 16
    of pump speed) Note: For third party controls and Hayward controls that are NOT software compatible. Figure 5.4-1 Connection wire must be rated for a minimum of 300V. See section 6.6.11 for more details. Do not connect to the lower "COMBUS" or wall mount "DISPLAY" data terminals. The EcoStar pump
  • Hayward Variable Speed Pump | Owners Manual - Page 17
    for the mechanical shaft seal. NEVER run pump dry. Running pump dry may damage seals, causing leakage, flooding, and voids warranty. Fill strainer housing with water before starting motor. Page 17 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 18
    the new speed setting. When a speed is selected, the LED beside the button will illuminate to indicate operation. a. Default Speeds:  Speed 1: 1000 rpm  Speed 2: 1750 rpm  Speed 3: 2500 rpm  Speed 4: 3250 rpm Page 18 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump
  • Hayward Variable Speed Pump | Owners Manual - Page 19
    Serial Number b. Motor Drive/Display Firmware Revisions c. Input Voltage Status d. Motor Current e. Power Usage f. Driver/Heatsink Temperatures g. COMM Bus Status h. Event Log (if applicable) Page 19 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 20
    startup After plumbing and wiring are complete, the variable speed drive must be configured prior to use. When power is applied to the drive for the first time, the following informational screens are displayed. Screen Comments 1. Hayward EcoStar Pump SP3400VSP Pump SKU will be shown at the
  • Hayward Variable Speed Pump | Owners Manual - Page 21
    controlled. Low temperature operation is NOT intended to protect the pump, system plumbing, or pool from freezing. If Low Temp Operation is disabled, the speed and temperature setting screens are not shown. Page 21 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump
  • Hayward Variable Speed Pump | Owners Manual - Page 22
    am to 2:00 pm, the pump will run Timer 1 from 8:00 am to 12:00 pm, and will then switch to run Timer 2 until 2:00 pm. Default setting for Timer 1 is to start at 12:00 am, and end at 11:45 pm. Page 22 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 23
    to drive (within range, too high, or too low). 6. Motor Current 1.1A (0-13.0A) Real-time display of motor input current. 7. Power Usage 225W (0-2650W) Real-time display of pump power usage. Page 23 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP
  • Hayward Variable Speed Pump | Owners Manual - Page 24
    Comm Bus Online (Addr: 1) Display showing COMM Bus communication status between the motor drive and Hayward control. 10. Event log Press + to view +- Use + to view event log Note: For troubleshooting purposes, the Event Log will record the last twenty error and/or trip conditions, as well
  • Hayward Variable Speed Pump | Owners Manual - Page 25
    instructions below). Gravity drain system as far as possible. Keep motor dry and covered during storage. To avoid condensation/corrosion problems, do NOT cover or wrap pump with plastic film or bags. Page 25 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP
  • Hayward Variable Speed Pump | Owners Manual - Page 26
    Diagram" in section 10.1 of this manual for pump component locations.) 3. Disconnect pump from mounting pad, wiring (after power has been turned OFF), and piping. 4. Once the pump if necessary. Page 26 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 27
    ceramic surface facing out. 9. Reassemble the motor to the seal plate (item #15) using the four (4) 3/8" x 1" bolts (item #18), and re-attach the motor support (item #20) to the seal plate (item #15 Page 27 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 28
    new drive is mounted. Take care to ensure that the motor leads are not pinched between the drive enclosure and the motor during assembly. The drive mounting screws must be tightened to 30 inch-pounds. Page 28 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP
  • Hayward Variable Speed Pump | Owners Manual - Page 29
    O-Ring 10 6 SPX3200M Strainer Basket 15 7 SPX3200Z8 Diffuser Screw 1 8 SPX4000Z1 Diffuser O-Ring 10 9 SPX3200B3 Diffuser 1 10 SPX3200Z1 Impeller Screw 1 Page 29 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 30
    SPX3200Q Adapter-Motor Support 100 23 SPX3400Z1ECM Motor Assembly 1 24 SPX3400FAN Motor Fan Shroud 5 SPX3400DR Motor Drive 1 25 SPX3400DRVR Motor Drive, SVRS 1 26 SPX3400DR4 Motor Drive Display Cover 5 27 SPX3400DR2 Motor Drive Wiring Cover 5 - SPX3400LCD Digital Control Interface
  • Hayward Variable Speed Pump | Owners Manual - Page 31
    . Troubleshooting 11.1. General Problems  Motor Will NOT Start: 1. Make sure the terminal board connections agree with the wiring diagram on the pump data plate label. 2. Be sure the pump is wired for the available field supply voltage (230VAC). 3. Check for and correct any improper or loose wiring
  • Hayward Variable Speed Pump | Owners Manual - Page 32
    pump data plate label. 2. Check for and correct any improper or loose wiring connections. 3. Install noise filter (from home automation/power line communication equipment vendor) to prevent equipment interference. Page 32 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump
  • Hayward Variable Speed Pump | Owners Manual - Page 33
    drive software has been corrupted, and that the motor drive may need to be replaced. Indicates that there is a problem with the motor drive temperature sensors, and that the motor drive may need to be replaced. Page 33 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump
  • Hayward Variable Speed Pump | Owners Manual - Page 34
    12. Warranty Page 34 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 35
    . Product Registration DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL *Retain this Warranty Certificate in a safe and convenient location for your records Page 35 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2
  • Hayward Variable Speed Pump | Owners Manual - Page 36
    out bottom portion completely and mail within 10 days of purchase/installation or register online. EcoStar Variable Speed Pump Warranty Card Registration Please Print Clearly: Years Pool has been in service First Name Last Name 1 year 1-3 4-5 6-10 11-15 >15 Street Address Purchased from
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IS3401VSP Rev-2
Hayward Pool Products
620 Division St, Elizabeth, NJ 07201
Phone: (908) 351-5400
www.haywardpool.com
EcoStar
®
by
Owner’s Manual
Models
SP3400VSP, SP3400VSPVR
EcoStar Variable Speed Pump
Hayward EcoStar is the industry’s most energy efficient variable speed pump. The totally enclosed,
permanent magnet motor combined with its advanced hydraulic design provides unparalleled energy
savings.
EcoStar is easily installed either as a programmable stand-alone pump or with a Hayward or
third party controller and features an easy-to-use digital control interface that can be mounted in four
different positions on the pump or removed and mounted on the wall for total user convenience. The
EcoStar SVRS model provides an added layer of protection from suction entrapment without additional
devices, plumbing or wiring.
NOTE
- To prevent potential injury and to avoid unnecessary service calls, read this manual carefully and
completely.
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