HP 2200 Service Manual
HP 2200 - LaserJet B/W Laser Printer Manual
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- HP 2200 | Service Manual - Page 1
hp LaserJet 2200 service - HP 2200 | Service Manual - Page 2
- HP 2200 | Service Manual - Page 3
HP LaserJet 2200 Series Printer Service Manual - HP 2200 | Service Manual - Page 4
Adobe® and PostScript® are trademarks of Adobe Systems Incorporated which may be registered in certain jurisdictions. ENERGY STAR® is a U.S. registered service mark of the United States Environmental Protection Agency. Hewlett-Packard Company 11311 Chinden Boulevard Boise, Idaho 83714 U.S.A. - HP 2200 | Service Manual - Page 5
10 Safety information 11 Toner safety 11 Laser safety 12 LED safety 12 Regulatory information 12 FCC regulations 12 Declaration of conformity 12 Environmental Product Stewardship Program 13 Protecting the environment 13 Service approach 15 Bench repair warranty 15 HP Express Exchange 15 - HP 2200 | Service Manual - Page 6
mode 52 Entering service mode 52 Entering escape characters 52 Setting the page count 53 Setting the cold reset default 54 Resetting the printer 55 Cold reset 55 NVRAM initialization 55 EIO card reset 55 Network printing 56 Installing an HP JetDirect EIO card 56 IR printing 58 Fast - HP 2200 | Service Manual - Page 7
4 Printer maintenance Service check points 60 Periodic inspection of parts 60 Cleaning the printer and accessories 61 General cleaning 61 Internal cleaning 62 Engine cleaning 64 Toner cartridge information 65 Storage 65 Handling instructions 65 Refilled toner cartridges 66 Recycling toner - HP 2200 | Service Manual - Page 8
output delivery roller 126 Remove lower output delivery rollers 127 Remove laser/scanner assembly 128 Remove transport belts and rollers 130 Remove ribbon cable harness 132 Remove duplexer reverse motor 133 Remove printer drive assembly 134 Remove engine controller assembly 135 Remove main - HP 2200 | Service Manual - Page 9
201 Repetitive defect ruler 207 Half self test functional check 208 Drum-rotation functional check 208 Media troubleshooting 209 Determine the problem source: print media or printer 209 Isolate a paper path 209 Isolate a media brand 210 Isolate a media type 211 Evaluate media use practices - HP 2200 | Service Manual - Page 10
viii Table of contents C7058-90936 - HP 2200 | Service Manual - Page 11
41. Photosensitive drum 81 Figure 42. Cleaning stage 82 Figure 43. Primary charging roller 82 Figure 44. Laser/scanner system 83 Figure 45. Latent electrostatic image formation 84 Figure 46. Transferring the toner image on the drum 85 Figure 47. Fuser film and pressure roller 85 Figure 48 - HP 2200 | Service Manual - Page 12
Open the toner cartridge door 96 Figure 53. Remove the toner cartridge 96 105 Figure 70. Disconnect tray 1 support springs 106 Figure 71. Disconnect tray 81. Fuser assembly (under the reverse guide 114 Figure 82 laser/scanner assembly mount screws 129 Figure 101. Remove the laser/scanner - HP 2200 | Service Manual - Page 13
clip 138 Figure 112. Remove printer drive-assembly gears 139 Figure Remove rollers 152 Figure 130. Replace rollers 152 Figure 131. Remove toner-cartridge guide pin 162 Figure 142. Remove toner-cartridge guide drive assembly 174 Figure 154. Troubleshooting process flow 180 Figure 155. Control - HP 2200 | Service Manual - Page 14
5 239 Figure 181. Internal components (4 of 5 241 Figure 182. Internal components (5 of 5 243 Figure 183. Power supply assembly 245 Figure 184. Printer drive assembly 247 Figure 185. Cassette pickup assembly 249 Figure 186. Fusing assembly 251 Figure 187. PCB assembly location 253 Figure 188 - HP 2200 | Service Manual - Page 15
Table 1. Printer features for the HP LaserJet 2200 series printers 2 service mode commands 53 Table 22. Setting the page count 53 Table 23. Setting the cold reset default 54 Table 24. Storing toner cartridges 65 Table 25. Print period descriptions 71 Table 26. Major steps for troubleshooting - HP 2200 | Service Manual - Page 16
Table 50. Internal components (5 of 5 244 Table 51. Power supply assembly 246 Table 52. Printer drive assembly 248 Table 53. Cassette pickup assembly 250 Table 54. Fusing assembly 252 Table 55. PCB assembly location 254 Table 56. 250-sheet feeder - HP 2200 | Service Manual - Page 17
10 Safety information 11 Toner safety 11 Laser safety 12 LED safety 12 Regulatory information 12 FCC regulations 12 Declaration of conformity 12 Environmental Product Stewardship Program 13 Protecting the environment 13 Service approach 15 Bench repair warranty 15 HP Express Exchange 15 - HP 2200 | Service Manual - Page 18
percent coverage. l EconoMode capability (saves up to 50 percent of toner at 600 dpi). HP LaserJet 2200d and 2200dn printers: l Tray 1 is a 100-sheet or 10-envelope multipurpose tray for automatic and manual feeding of letterhead, envelopes, labels, transparencies, customsized media, postcards, and - HP 2200 | Service Manual - Page 19
JetDirect EIO print servers for fast and easy connectivity. HP 610N JetDirect print server included with HP LaserJet 2200dn and 2200dtn. Enhanced memory and memory expansion l The HP LaserJet 2200 series printers come with 8 MB of memory and can be expanded to 72 MB with the two available memory - HP 2200 | Service Manual - Page 20
number are listed on an identification label located on the rear output bin. The model number is alphanumeric, such as C7058A for the HP LaserJet 2200 printer. The serial number contains information about the country of origin, the revision level, the production code, and canon serial number of the - HP 2200 | Service Manual - Page 21
HP LaserJet 2200d/ 2200dn Height 259.2 mm (10.25 in) Width 417.9 mm (16.45 in) Depth 434.6 mm (17.11 in) Weight (with toner cartridge) 12.8 kg (28.219 lb) HP LaserJet 2200dt requirements are based on the region where the printer is sold. Do not convert operating voltages. This can damage the - HP 2200 | Service Manual - Page 22
chemicals, including ammonia-based cleaning solutions. l Ensure that an adequate power supply is used. l Install the printer in a stable environment changes. Table 5. Environmental specifications Operating/printing Temperature (printer and toner cartridge) 10 degrees to 32.5 degrees C (50 - HP 2200 | Service Manual - Page 23
Product overview External assembly locations Top cover Tray 1 Top output bin Tray 1 extensions Figure 2. DIMM cover External assembly locations (1 of 5) Rear output bin I/O cover Control panel Figure 3. Power receptacle External assembly locations (2 of 5) Power switch C7058-90936 Product - HP 2200 | Service Manual - Page 24
Toner cartridge 1537 Duplexer Tray 2 Figure 4. Fast Infrared Receiver (FIR) port External assembly locations (3 of 5) Tray 3 250-sheet feeder 1538 Tray 3 cassette Figure 5. External assembly locations (4 of 5) 8 Chapter 1 Product information C7058-90936 - HP 2200 | Service Manual - Page 25
Tray 3 500-sheet feeder 1539 Tray 3 cassette Figure 6. External assembly locations (5 of 5) C7058-90936 Product overview 9 - HP 2200 | Service Manual - Page 26
Internal assembly locations Laser/scanner assembly Developing cylinder Delivery rollers Primary charging roller Toner cartridge Registration rollers Figure 7. Internal assembly locations (1 of 2) Fuser Photosensitive drum Tray 1 pickup roller Registration shutter Transfer charging roller - HP 2200 | Service Manual - Page 27
fuse to clothing. Clothing is best cleaned by removing as much toner as possible with a dry tissue, and then washing with cold water. Air-dry clothing. Additional information The Toner Cartridge/Drum Material Safety Data Sheet (MSDS) can be obtained by contacting HP at the following website: http - HP 2200 | Service Manual - Page 28
printer is completely confined within protective housings and external covers, the laser beam cannot escape during any phase of normal user operation. WARNING! Using controls, making adjustments, bypassing safety switches, or performing procedures other than those specified in this service manual - HP 2200 | Service Manual - Page 29
money without affecting the performance of the printer. This product qualifies for ENERGY STAR ® which is a voluntary program established to encourage the development of energy-efficient office products. ENERGY STAR ® is a U.S. registered service mark of the United States Environmental Protection - HP 2200 | Service Manual - Page 30
example: toner cartridge, drum, fuser) can be returned to HP through the HP Printing Supplies Returns and Recycling Program. An easy-to-use takeback program is available in more than 25 countries. Multilingual program information and instruction are included in every new HP LaserJet toner cartridge - HP 2200 | Service Manual - Page 31
user guide. Ordering information "Ordering parts" in chapter 8 of this manual contains factory replacable unit (FRU) and accessory part numbers. Replacement parts can be ordered from the HP Customer Services and Support Organization. Use only accessories specifically designed for this printer. Order - HP 2200 | Service Manual - Page 32
Description Hp Laserjet Printer Family Print A guide to using paper and other print Media Guide media with HP LaserJet printers. Laserjet User Guide A printed copy of the user guide Hp Laserjet 2200 Getting Started Guide A printed copy of the getting started guide Hp Laserjet 2200 User - HP 2200 | Service Manual - Page 33
and toner cartridges can be ordered directly from Hewlett-Packard. See "HP Direct ordering for genuine HP parts" on page 16. World Wide Web Printer drivers, updated HP printer software, and product and support information can be obtained from the following URL: in the U.S. http://www.hp.com/support - HP 2200 | Service Manual - Page 34
service offices Before calling an HP sales and service office, be sure to contact the appropriate HP Customer Care Center. Products should not be returned to these offices. Product return information is also available through the appropriate HP (3) 272-8000 Extended Warranty Support: Phone: (61) (3) - HP 2200 | Service Manual - Page 35
17500 Trans Canada Highway South Service Road Kirkland, Québec H9J Los Condes Santiago, Chile China Hewlett-Packard Co. Ltd. 9/F, HP Building No.2 Dong San Huan Nan Lu Chao Yang District Beijing 100022 Phone: (852) 2599-7000 Extended Warranty Support: Phone: (852) 2599-7000 Customer Information Center: - HP 2200 | Service Manual - Page 36
Business Centre 21 Nehru Place New Delhi 110 019 Phone: (91) (11) 647-2311 Fax: (91) (11) 646-1117 Hardware Repair Center and Extended Warranty Support: Phone: (91) (11) 642-5073 (91) (11) 682-6042 Israel Hewlett-Packard Israel 11Hashlosha St. Tel-Aviv 67060 Phone: 972 3 5380300 Fax: 972 3 5380351 - HP 2200 | Service Manual - Page 37
) (2) 3270-0700 (82) (2) 707-2174 (82) (2) 3270-0710 Extended Warranty Support: Phone: (82) (2) 3770-0365 (82) (2) 769-0500 Latin American Headquarters Mé -22147 Outside México City Phone: 01-800-90529 Middle East/Africa ISB HP Response Center Hewlett-Packard S.A. Rue de Veyrot 39 P.O. Box 364 CH- - HP 2200 | Service Manual - Page 38
(119960) Phone: (65)275-3888 Fax: (65)275-6839Hardware Repair Center and Customer Information Center: Phone: (65) 272-5300 Extended Warranty Support: Phone: (65) 272-5333 Slovakia Hewlett-Packard Slovakia s.r.o. Kutlikova 17 85250 Bratislava Phone: (42) (1) 7 682-090 Fax: (42) (1) 382-6777 22 - HP 2200 | Service Manual - Page 39
offices South Africa Hewlett-Packard South Africa 9 Eastern Services Road Eastgate Ext.3 Sandton 2148 Private Bag Wendwood 8902 Urdorf/Zürich Phone: (41) (0848) 88 44 66 Fax: (41) (1) 735-77 0 Warranty Support: (41) (0848) 80 11 11 Taiwan Hewlett-Packard Taiwan Ltd. 8th Floor 337, Fu-Hsing North - HP 2200 | Service Manual - Page 40
Table 8. Worldwide offices Ukraine United Arab Emirates United Kingdom Venezuela Hewlett-Packard Trading S. A. 14, Bekhterevskiy Pereulok, Block E 04053 Kiev Phone: (380) 44 490 61 20 Fax: (380) 44 490 61 21 Hewlett-Packard Middle East P.O. Box 17295 Jebel Ali Free Zone Dubai,U.A.E Phone: (97) 14 - HP 2200 | Service Manual - Page 41
2 Operating requirements Chapter contents Site requirements 26 Operating environment 26 Printer space requirement 27 Media specifications 28 General media specifications 28 Guidelines for selecting paper 29 Media input options 30 Tray 1 media sizes 31 Tray 2 and - HP 2200 | Service Manual - Page 42
on a level, flat, and continuous surface that can support the printer's weight. Make sure all four printer feet are level. Do not install on carpet or other and devices that emit a magnetic field. If the printer is placed near a window, make sure the window has a curtain or blind to block any direct - HP 2200 | Service Manual - Page 43
636mm (25 in) Printer space requirement 110mm (4.3 in) Figure 9. Top view 300mm (11.8 in) 100mm (4 in) 1500mm (59 in) 207mm (8 in) 629mm (24.8 in) Figure 10. Side view 407mm (16 in) 283mm (11 in) 215mm (8.5 in) 489.9mm (19.2 in) 542.9mm (21.4 in) C7058-90936 Site requirements 27 - HP 2200 | Service Manual - Page 44
Media specifications Note General media specifications The HP LaserJet 2200 series printers accept a variety of media, such as cut- the paper meets the requirements specified in this service manual and in the HP LaserJet Printer Family Print Media Guide. See "Supplemental documentation" on page 16 - HP 2200 | Service Manual - Page 45
with paper can cause print quality deviations, jamming, or even damage to the printer. Table 9. Guidelines for selecting paper Symptom Problem with paper Solution Poor print quality, toner adhesion, or problems with feeding Too moist, too rough, too heavy, too Try another kind of paper - HP 2200 | Service Manual - Page 46
tray 2. Tray 3 is an optional tray that can be added to the printer. By default, the printer draws first from tray 1. If tray 1 is empty, the printer draws from tray 2. If tray 1 is empty and tray 3 is installed, the printer draws from tray 3 first and then tray 2. Tray 1 Tray 2 Tray 3 Figure 11 - HP 2200 | Service Manual - Page 47
a wide range of media sizes. Check the printer software for supported sizes. Capacity can vary depending on media weight and thickness and on environmental conditions. Smoothness should be between 100 and 250 (Sheffield). l For information about - HP 2200 | Service Manual - Page 48
Tray 2 and tray 3 (250-sheet feeder) Tray 2 and the tray 3 (250-sheet feeder) have settings for the paper sizes shown in table 11. Use only standard copier paper when printing from tray 2 or tray 3 (250-sheet feeder). Other types of print media might jam when printing from tray 2 or tray 3 (250- - HP 2200 | Service Manual - Page 49
meet the paper specifications listed in this manual and the HP LaserJet Printer Family Print Media Guide (except for those listed below). 60 Furnish (fiber composition) field test" on page 40 Fusing compatibility All inks, adhesives, and other materials used in the envelope must be compatible with - HP 2200 | Service Manual - Page 50
folds over to seal must use adhesives compatible with the heat and pressure in the printer. The extra flaps and strips might cause wrinkling, creasing, or jams and can even damage the fuser. Envelope storage Proper storage of envelopes contributes to good print quality. Envelopes should be stored - HP 2200 | Service Manual - Page 51
vendor to ensure the paper's fusing compatibility with HP LaserJet printers." on page 40 Volume resistivity 1.2 to 15 by 10 to the 11th ohm-centimeter. See "Inspect the rollers for colored ink buildup from preprinted logos or letterhead, and for toner buildup or spots. Inspect printed output for - HP 2200 | Service Manual - Page 52
to ensure the paper's fusing compatibility with HP LaserJet printers." on page 40 Volume resistivity 1.2 to 15 by 10 to the 11th ohm-cm. See "Inspect the rollers for colored ink buildup from preprinted logos or letterhead, and for toner buildup or spots. Inspect printed output for repetitive - HP 2200 | Service Manual - Page 53
clean the printer according to procedures. See "Cleaning the printer and accessories" in chapter 4. Testing media specifications The following tests describe ways to qualify the media with respect to the specifications listed in this manual and the HP LaserJet Printer Family Print Media Guide - HP 2200 | Service Manual - Page 54
Note Note Example: 10 sheets weigh 1.6 ounces 0.16 ounce x 2000 = 320 ounces 320 ounce ÷ 16 ounce/lb = 20lb paper Paper weight equivalence table Use this table to determine approximate equivalent points in weight specifications other than U.S. bond weight. For example, to determine the equivalent - HP 2200 | Service Manual - Page 55
it is recommended that users do not continually use this paper in the printer. Moisture-content field test Specification: Use paper with 4 percent to 6 to determine if excess moisture or dryness is the cause of a problem with paper. Grain field test The grain direction is usually specified on - HP 2200 | Service Manual - Page 56
for copiers or laser printers) or cotton ink buildup from preprinted logos or letterhead, and for toner buildup or spots. Inspect printed output for repetitive defects and smearing. If necessary, have users contact the forms vendor to ensure the paper's fusing compatibility with HP LaserJet printers - HP 2200 | Service Manual - Page 57
or tool. Products are subject to change and HP has no control over such changes. However, the gauge Wood-pulp test kit pH test kit Resistivity test tool: precision 1570DDD Cheroke St. San Marcos, CA 92069-2433 Industrial Motor Service 2000 Albright Montgomery, IL 60538 TMI Testing Machines Inc. 400 - HP 2200 | Service Manual - Page 58
42 Chapter 2 Operating requirements C7058-90936 - HP 2200 | Service Manual - Page 59
mode 52 Entering service mode 52 Entering escape characters 52 Setting the page count 53 Setting the cold reset default 54 Resetting the printer 55 Cold reset 55 NVRAM initialization 55 EIO card reset 55 Network printing 56 Installing an HP JetDirect EIO card 56 IR printing 58 Fast - HP 2200 | Service Manual - Page 60
Other printer configurations must be performed using printer job language (PJL) commands or the LaserJet configuration utility. See "Service mode" patterns. See "Troubleshooting with control-panel messages" in chapter 7. Job Cancel Press JOB CANCEL to cancel a job the printer is currently printing. - HP 2200 | Service Manual - Page 61
Printing a demo page To print the demo page, press GO when the printer is ready (Ready light is on). Figure 17. Demo page (front) C7058-90936 Using the control panel 45 - HP 2200 | Service Manual - Page 62
Figure 18. Demo page (back) 46 Chapter 3 Printer configuration C7058-90936 - HP 2200 | Service Manual - Page 63
when the printer is ready (Ready light is on). If you have an EIO print-server card installed, a second page, the JetDirect Page, will print listing all of the HP JetDirect information. The demo and self test/configuration pages can also be printed from the HP LaserJet device configuration - HP 2200 | Service Manual - Page 64
service ID, firmware datecode, total pages printed, duplex page count, pages jammed in printer, pages mispicked in printer, and PS wait timeout. 2 Installed personalities and options lists the installed printer languages (PCL, PCL continue, orientation, form, manual feed, Resolution Enhancement - HP 2200 | Service Manual - Page 65
JetDirect configuration page 2 1 2 2 2 3 Figure 20. JetDirect configuration page C7058-90936 Using the control panel 49 - HP 2200 | Service Manual - Page 66
3 Protocol information lists TCP/IP status and configuration, the HP Web JetAdmin server name, Novell NetWare status and configuration, test To initiate a continuous self test: l Turn the printer power off. l Press and hold GO. l Turn the printer power back on and continue to hold GO until the - HP 2200 | Service Manual - Page 67
print engine is functioning correctly. The formatter PCB is completely bypassed during an engine test; therefore, this test is useful for isolating problems. Because the engine test prints a full page of horizontal lines across the entire printable area, it is also useful for checking registration - HP 2200 | Service Manual - Page 68
diagnostic functions on or off (for software developers' use only). Entering service mode Use PJL commands to enter service mode and perform various service-mode configurations. See table 21. Users must use the exact character and case specified for PCL printer commands. The following are elements - HP 2200 | Service Manual - Page 69
OFF/ON] (for ISV use) Exit service mode Select user paper-size default Perform PJL reset Exit PJL mode Print self test/configuration page Reset the printer Setting the page count The page count is stored in the printer's NVRAM. If it is necessary to replace the formatter PCB, the page count should - HP 2200 | Service Manual - Page 70
the manufacturer. This variable might need to be reset when the formatter is replaced. Table 23. Setting the cold reset default PJL Command EC%-12345X@PJL @ ECZ ECE Description Start PJL job Enter service mode Set cold-reset page size [=Letter/A4] Exit service mode Perform PJL reset Exit PJL mode - HP 2200 | Service Manual - Page 71
until completion and the device will go to the ready state. EIO card reset To perform a EIO card reset: l Turn the printer power off. l Press and hold GO. l Turn the printer power back on and continue to hold GO until the Attention light turns on. l Release GO. l The device lights will begin - HP 2200 | Service Manual - Page 72
by pressing on the release tabs. Disconnect all interface cables. Figure 23. Interface cables. Step 3 Locate the EIO slot. Firmly insert the HP JetDirect EIO card into the EIO slot. Install the retaining screws. Figure 24. HP JetDirect EIO card. 56 Chapter 3 Printer configuration C7058-90936 - HP 2200 | Service Manual - Page 73
5 Reinstall the interface cable(s), close the interface cable door, reinstall power cord, and turn the printer on. Figure 26. Interface cable door. Note Print a self test/configuration page to verify that the HP JetDirect EIO card appears as an installed option. C7058-90936 Network printing 57 - HP 2200 | Service Manual - Page 74
that the printer can print. Check with your computer hardware or operating system manufacturer for the correct port driver. To operate the FIR port, you need to meet the following conditions: l A portable computer (or other portable device equipped with an IrDA-compliant IR window) aligned within - HP 2200 | Service Manual - Page 75
4 Printer maintenance Chapter contents Service check points 60 Periodic inspection of parts 60 Cleaning the printer and accessories 61 General cleaning 61 Internal cleaning 62 Engine cleaning 64 Toner cartridge information 65 Storage 65 Handling instructions 65 Refilled toner cartridges 66 - HP 2200 | Service Manual - Page 76
can seriously affect the printer's performance. These parts should be inspected during a regular service visit near the end of the part's expected life and replaced if found to be information about suitable media, environment, and usage conditions. 60 Chapter 4 Printer maintenance C7058-90936 - HP 2200 | Service Manual - Page 77
pad • registration shutter • transfer guide unit • feed belt/feed guide unit • fusing assembly entrance guide Cleaning spilled toner Defective toner cartridges can develop leaks. After a jam has occurred, some toner might remain on the rollers and guides inside the printer. The pages that print - HP 2200 | Service Manual - Page 78
. Over time, this buildup can cause print quality problems such as toner specks or smearing. This printer has an internal cleaning mode that can correct and prevent these types of problems. WARNING! Before you begin these steps, turn the printer off and unplug all power cords to avoid shock hazard - HP 2200 | Service Manual - Page 79
wipe any residue from the paper-path area and the toner cartridge cavity. Figure 30. Wipe residue Step 4 Replace the toner cartridge and close the top cover. Plug in the power cable, and turn the printer on. Figure 31. Replace toner cartridge C7058-90936 Cleaning the printer and accessories 63 - HP 2200 | Service Manual - Page 80
will cycle from front to back until the cleaning process has completed. If GO is not held long enough the device will print a demo page rather than performing the cleaning process. Step 4 Discard the blank page produced from the engine cleaning process. 64 Chapter 4 Printer maintenance C7058-90936 - HP 2200 | Service Manual - Page 81
toner to leak, contaminating the printer. Never expose the toner cartridge to direct sunlight, or to room light. Bright light and direct sunlight can permanently damage a toner cartridge. Handling instructions drum. Replace the cartridge. l Never manually rotate the drum, especially in the - HP 2200 | Service Manual - Page 82
instructions are included in every new HP LaserJet toner driver or HP LaserJet device configuration. l EconoMode functions in portrait orientation only. l EconoMode does not function at 1200 dpi. l Some software applications might refer to EconoMode as "draft mode." 66 Chapter 4 Printer maintenance - HP 2200 | Service Manual - Page 83
appear on a printed page. To temporarily improve print quality, redistribute the toner. The cartridge will need to be replaced soon. Use the following procedures to redistribute toner. WARNING! Avoid reaching too far into the printer. The adjacent fusing area can be hot. CAUTION To prevent damage - HP 2200 | Service Manual - Page 84
68 Chapter 4 Printer maintenance C7058-90936 - HP 2200 | Service Manual - Page 85
5 Theory of operation Chapter contents Basic operations 70 Power-on sequence 70 Basic print-period operating sequences 71 Printer timing 72 Printer functionality and operation 73 Formatter system 74 Formatter hardware 75 Formatter subsystem 75 Engine control system 77 Engine control - HP 2200 | Service Manual - Page 86
. 6 High-voltage control-Detects the cartridge presence and cleans the transfer charging roller after the primary charging ac bias printer assesses a jam or automatically delivers the residual media, according to the situation. 8 Failure or abnormality check-Detects door-open, fan-motor, and fuser - HP 2200 | Service Manual - Page 87
printing until the main motor stops rotating. Delivers the final page out If a print instruction of the printer and cleans command is received from the transfer charging the formatter, the printer roller. bypasses the WAIT and STANDBY periods and immediately enters the INTR period. C7058 - HP 2200 | Service Manual - Page 88
Printer timing Figure 34. Timing chart 72 Chapter 5 Theory of operation C7058-90936 - HP 2200 | Service Manual - Page 89
function, and how they interact with each other is the key to troubleshooting any problem. See "Troubleshooting process" in chapter 7 for detailed information about the HP LaserJet 2200. The HP LaserJet 2200 printer's four major systems are as follows: l "Formatter system" page 74-Receives print - HP 2200 | Service Manual - Page 90
processing data from the various printer interfaces l monitoring control panel input and relaying printer status information (through the control the form of a video signal and the printing process begins. Laser/scanner system Image formation system Paper pickup/ feed system Engine control system - HP 2200 | Service Manual - Page 91
the power is turned off or disconnected. (As in other HP LaserJet printers, downloaded fonts and macros are saved in conventional RAM and are less toner than standard mode printing by reducing the dot density. Users can adjust EconoMode, which can also be thought of as draft mode, through software - HP 2200 | Service Manual - Page 92
available in all printing modes (PCL 5e, PCL 6, and HP PS emulation). When printing graphics HP LaserJet 2200 Series Printer Software Technical Reference. The complete PJL Status Code listing is contained in the appendix of the Printer Job Language Technical Reference. Also see HP's website at www.hp - HP 2200 | Service Manual - Page 93
Scanner motor Laser/ scanner driver Figure 37. Engine control system The engine control system directly controls the following subsystems: l laser/scanner control l paper-feed control l microswitch control l motor control l fuser-assembly control l power supply and control C7058-90936 Printer - HP 2200 | Service Manual - Page 94
the following microswitches and reports any errors to the formatter: l Top door and toner cartridge switch. Activated if the top door is open. The toner cartridge is detected electronically. l Engine test switch. Activated manually through an access hole on the side of the gear plate. This switch - HP 2200 | Service Manual - Page 95
circuit supplies dc voltage (+24V, +5V, +3.3V) to the main motor, laser/scanner unit, interlock switch, formatter, solenoids, paper feeder, high-voltage power supply, and Power supply PCB High-voltage power supply circut Fuser assembly fuser control circut Engine controller PCB ac input Low- - HP 2200 | Service Manual - Page 96
system Print process The toner cartridge contains the cleaning, conditioning, and developing stages of the image formation process. These components are subject to wear and are built into the replaceable toner cartridge. This eliminates the need for a service call when replacement is required. 80 - HP 2200 | Service Manual - Page 97
times per printed page. Before forming the image for a given section of print, a cleaning blade removes toner from the previous rotation of the drum. The toner cartridge stores waste toner and prevents it from being used in later print jobs. C7058-90936 Printer functionality and operation 81 - HP 2200 | Service Manual - Page 98
Figure 42. Cleaning stage Conditioning stage At the conditioning stage, the primary charging roller applies a uniform negative charge on the photosensitive drum's surface. The primary charging roller erases - HP 2200 | Service Manual - Page 99
which converts the light to an electrical signal used to synchronize other activities in the printer and to diagnose problems with the laser/scanner assembly. Portions of the drum not exposed to the laser still contain the uniform negative potential (placed there by the primary charging roller), but - HP 2200 | Service Manual - Page 100
and the cylinder's magnetic core and to increase the repelling action of toner against the areas of the drum not exposed to laser light. This ac potential improves density and contrast. The print density setting (through the software) adjusts the developing cylinder's dc bias to change the force of - HP 2200 | Service Manual - Page 101
fuser station and the drum rotates to the cleaning and conditioning stations. Figure 46. Transferring the toner image on the drum Fuser stage At the fuser stage, heat and pressure fuse the toner toner from dispersing during the fuser stage, this printer applies a negative dc voltage to the fuser - HP 2200 | Service Manual - Page 102
to the engine controller PCB, the main motor and scanner motor start rotating and the fuser heater temperature control starts. The paper feed system automatically or rear output bin unless duplex is enabled. To print duplex, this printer prints one side of paper, transports it to the face-down tray - HP 2200 | Service Manual - Page 103
: Cassette pickup solenoid PS502: Face-up sensor PS1305: Cassette paper sensor PS2305: Top-of-page sensor SL909: Duplex solenoid SL2908: Tray 1 pickup solenoid C7058-90936 Printer functionality and operation 87 - HP 2200 | Service Manual - Page 104
l the main motor has been driven for 0.35 seconds l the scanner motor has reached the specified rotation number l the heating element temperature separates the media and transports it to the printer. The media goes through the transfer, separation, and fuser/delivery blocks, and is delivered to the - HP 2200 | Service Manual - Page 105
Tray 3 (250-sheet or 500-sheet feeder) PS2003 (PS2001) Pickup roller Feed roller Figure 50. Pickup feed PS2305: Top-of-page sensor (printer) PS2003: Paper feeder paper sensor (500-sheet) SL2002: Paper feeder pickup solenoid (500-sheet) PS2001: Paper feeder paper sensor (250-sheet) SL2001 - HP 2200 | Service Manual - Page 106
Cassette paper sensor PS3208: Tray 1 paper sensor Media-size detection The HP LaserJet 2200 printer does not contain a media-size detection mechanism; therefore, the printer cannot detect the size of media set in the trays. The printer detects the media size by measuring the time from when the top - HP 2200 | Service Manual - Page 107
in the CPU. If the CPU determines a jam, it stops the print operation and notifies the formatter of a jam. Pickup sensors Pickup delay jam This printer performs retry control to readdress the pickup delay jam caused by pickup error. Pickup operation is conducted a maximum of twice at the all pickup - HP 2200 | Service Manual - Page 108
200 mm: T=about 5.2 seconds C. When a pickup delay jam occurs-the printer enters the last rotation period to deliver the jammed media. A delivery stationary 8 seconds after the completion of the forced laser emission. D. During pressure roller cleaning-a delivery stationary jam is assessed if the - HP 2200 | Service Manual - Page 109
Remove formatter PCB 112 Remove EIO shield and guide 113 Remove fuser assembly 114 Remove fuser-film heater assembly 117 Remove pressure roller laser/scanner assembly 128 Remove transport belts and rollers 130 Remove ribbon cable harness 132 Remove duplexer reverse motor 133 Remove printer - HP 2200 | Service Manual - Page 110
Replace tray 2 pickup roller 152 Remove tray 2 pickup roller and refeeder assembly 153 Remove tray 2 solenoid 156 Remove duplexer drive gears and solenoid 157 Remove registration assembly 158 Remove tray 3 assembly connector 160 Remove cooling fan 161 Remove toner-cartridge guide 162 Remove - HP 2200 | Service Manual - Page 111
replacement requires difficult or critical installation procedures, notes are provided with detailed special instructions. WARNING! To avoid serious injury, unplug the power cord from the power outlet before servicing the printer. Certain functional checks must be performed during troubleshooting - HP 2200 | Service Manual - Page 112
removal and replacement Remove the toner cartridge Step 1 Open the toner cartridge door. Figure 52. Open the toner cartridge door Step 2 Grasp the toner cartridge and pull it back and up to remove it. Figure 53. Remove the toner cartridge 96 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 113
Cover and tray removal and replacement Remove tray 3 Step 1 If installed, lift the printer up and off the sheet-feeder assembly. Figure 54. Remove tray 3 (500-sheet feeder shown) Remove the cassette from tray 2 Step 1 Position the printer as shown above. Step 2 Firmly grasp the tray 2 cassette, - HP 2200 | Service Manual - Page 114
the two tabs (callout 1) on the back of the I/O cover. Step 2 Rotate the I/O cover away from the printer. 12 Figure 56. Note Remove the I/O Cover Remove EIO card Step 1 Remove two mount screws (callout 1). Step 1 Figure 57. Remove the EIO card 98 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 115
2 Press and hold the release button (callout 1). 12 Figure 58. DIMM cover release button Step 3 Slightly shift the cover forward (toward the front of the printer) and then outward away from the printer. Figure 59. Remove DIMM cover C7058-90936 Cover and tray removal and replacement 99 - HP 2200 | Service Manual - Page 116
Remove rear cover Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray 3. See "Remove tray 3" on page 97. • Remove the cassette from tray 2. See "Remove the cassette from tray 2" on - HP 2200 | Service Manual - Page 117
tabs Step 6 Pull the rear cover down and then out to remove it. Figure 63. Remove rear cover C7058-90936 Cover and tray removal and replacement 101 - HP 2200 | Service Manual - Page 118
Remove top cover Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray 3. See "Remove tray 3" on page 97. • Remove the cassette from tray 2. See "Remove the cassette from tray 2" on - HP 2200 | Service Manual - Page 119
3 Remove the top-cover mounting screws (callout 1). 12 Figure 65. Remove mounting screws Step 4 With the rear of the printer facing forward as shown, remove the top-cover mounting screws (callout 1). 12 Figure 66. Remove mounting screws C7058-90936 Cover and tray removal and replacement 103 - HP 2200 | Service Manual - Page 120
two top cover tabs (callout 1) located on either side of the toner door. 12 Figure 67. Release top cover tabs (left tab shown) Step 7 Lift the cover up and off the printer. Figure 68. Remove top cover CAUTION Note When replacing the top cover, make sure the drive release lever is attached to - HP 2200 | Service Manual - Page 121
Remove left cover Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray 3. See "Remove tray 3" on page 97 69. Release left cover latches C7058-90936 Cover and tray removal and replacement 105 - HP 2200 | Service Manual - Page 122
Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray (callout 1) from the tray 1 support arms. 12 Figure 70. Disconnect tray 1 support springs 106 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 123
Step 3 Disconnect the pivot arms (callout 1). 12 Figure 71. Disconnect tray 1 pivot arms Step 4 Slide the tray 1 door toward the fan and away from the printer. Figure 72. Remove tray 1 door C7058-90936 Cover and tray removal and replacement 107 - HP 2200 | Service Manual - Page 124
Step 7 Rotate the pivot arms downward and remove them from the tray. Figure 74. Remove pivot arms Note Pivot arms are not interchangeable. When replacing the pivot arms, verify that the right pivot arm (marked R) and left pivot arm (marked L) are correctly installed. 108 Chapter 6 Removal and - HP 2200 | Service Manual - Page 125
with bare hands. Skin oils can damage the roller. Instead, grasp the bushing and shaft. Step 1 Open the toner cartridge door. Step 2 Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. Step 3 Locate the black bushing on the left end of the transfer roller shaft and - HP 2200 | Service Manual - Page 126
locking tabs on the white bushing and slide the bushing out of its mounting slot. Figure 77. Remove the white bushing 110 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 127
CAUTION Remove DIMM Step 1 Remove the DIMM cover. See "Remove DIMM cover" on page 99. The printer contains parts that are sensitive to electrostatic discharge (ESD). Always service the printer at an ESD-protected workstation or use an ESD mat. Step 2 Rotate the DIMM socket release levers (callout - HP 2200 | Service Manual - Page 128
Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray screws (callout 2) that secure the PCB and shield to the printer drive assembly. Step 3 Lift off the formatter PCB and shield. 12 2 - HP 2200 | Service Manual - Page 129
Remove EIO shield and guide Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed that secure the shield to the printer drive assembly. 12 Figure 80. Remove EIO shield C7058-90936 Internal disassembly and - HP 2200 | Service Manual - Page 130
CAUTION Remove fuser assembly If the printer was recently operating, verify that the fuser assembly has sufficiently cooled before handling. Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray 3. - HP 2200 | Service Manual - Page 131
, three-pin, and five-pin wire harness connectors (callout 1). 12 Figure 82. Unplug wire harness connectors Step 4 Remove one grounding screw (callout 1) that secures the fuser assembly to the printer. 12 Figure 83. Remove mounting screws C7058-90936 Internal disassembly and assembly 115 - HP 2200 | Service Manual - Page 132
Step 5 Pull the fuser assembly from the printer. Figure 84. Remove fuser assembly Note When replacing the fuser assembly, use the guide pins (located near the mounting screw-holes) to correctly align it. 116 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 133
the wire connector (callout 1) and remove the right and left wire harnesses from the retainer clips (callout 2). 12 2 Figure 85. Unplug fuser-film heater assembly wire harness Step 3 Remove the two pressure plate screws (callout 1). 12 Figure 86. Remove pressure plate screws C7058-90936 - HP 2200 | Service Manual - Page 134
the pressure plate. 12 Figure 87. Remove pressure plate Step 6 Lift the fuser-film heater assembly out of the assembly carriage. 12 Figure 88. Remove the fuser-film heater assembly Note When replacing the fuser-film heater assembly, verify that it is correctly oriented (callout 1). Position - HP 2200 | Service Manual - Page 135
Remove pressure roller Step 1 Remove the following assemblies: • Remove the fuser assembly. See "Remove fuser assembly" on page 114. • Remove the fuser-film heater assembly. See "Remove fuser-film heater assembly" on page 117. Step 2 Lift the pressure roller out of the assembly carriage. Figure 89. - HP 2200 | Service Manual - Page 136
printer by holding the sides to prevent damaging internal components. Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement guide. Slide the tray toward the printer drive assembly. 12 2 Figure 90. Duplexer tray Note When replacing the - HP 2200 | Service Manual - Page 137
Remove duplexer media guide Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray 3. See "Remove tray 3" on page 97. • Remove the cassette from tray 2. See "Remove the cassette from tray 2" on - HP 2200 | Service Manual - Page 138
the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed guide and lift it off. See "Remove fuser assembly" on page 114. The printer contains parts that are sensitive to electrostatic discharge (ESD). Always service the printer - HP 2200 | Service Manual - Page 139
Step 4 Place the printer top-down with the fuser assembly facing outward. Step 5 Remove the three mounting screws (callout 1) and two ground screws (callout 2). 12 2 Figure 93. Remove power supply assembly screws Step 6 Lift - HP 2200 | Service Manual - Page 140
that are sensitive to electrostatic discharge (ESD). Always service the printer at an ESD-protected workstation or use an ESD supply assembly. 32 2 12 4 Figure 95. Unplug harness connectors Note When replacing the power-supply assembly, verify that the refeeder harness is clipped to the wire - HP 2200 | Service Manual - Page 141
Remove upper output delivery roller Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray 3. See "Remove tray 3" on page 97. • Remove the cassette from tray 2. See "Remove the cassette from tray 2" - HP 2200 | Service Manual - Page 142
Disassemble the upper output delivery roller Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray 3. See "Remove tray 3" on page 97. • Remove the cassette from tray 2. See "Remove the cassette from - HP 2200 | Service Manual - Page 143
1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove Rotate the rollers (callout 1) up to the vertical position (away from the laser/scanner), to unseat the roller spring. Step 3 Push down to disengage the - HP 2200 | Service Manual - Page 144
CAUTION Remove laser/scanner assembly Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96 service the printer at an ESD-protected workstation or use an ESD mat. Step 2 Unplug the seven-pin scanner harness (callout 1), scanner - HP 2200 | Service Manual - Page 145
four mounting screws (callout 1). 12 Figure 100. Remove the laser/scanner assembly mount screws Step 5 Lift the laser/scanner assembly out of the chassis. Figure 101. Remove the laser/scanner assembly CAUTION Note When replacing the scanner assembly, verify that the locator pins on the assembly - HP 2200 | Service Manual - Page 146
1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray "Remove top cover" on page 102. • Remove the laser/scanner assembly. See "Remove laser/scanner assembly" on page 128. Step 2 Remove the roller - HP 2200 | Service Manual - Page 147
Step 3 Lift up on the gear end of the middle roller until its shaft clears the hole in the gear assembly (callout 1). Step 4 Slide the roller out of the mounting post (end with no gears). Step 5 Lift out the middle roller. Step 6 Lift out the remaining belts and rollers. 12 Figure 103. Remove - HP 2200 | Service Manual - Page 148
Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray cover. Step 4 Lift the harness cover locking tab away from the printer chassis and slide the cover away from the duplexer reverse motor. Step - HP 2200 | Service Manual - Page 149
Remove duplexer reverse motor Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray 3. See "Remove tray 3" on page 97. • Remove the cassette from tray 2. See "Remove the cassette from tray 2" on - HP 2200 | Service Manual - Page 150
Remove printer drive assembly Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray 3. See "Remove tray 3" on page 97. • Remove the cassette from tray 2. See "Remove the cassette from tray 2" on - HP 2200 | Service Manual - Page 151
the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If printer drive assembly. See "Remove printer drive assembly" on page 134. The printer contains parts that are sensitive to electrostatic discharge (ESD). Always service the printer - HP 2200 | Service Manual - Page 152
1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove "Remove ribbon cable harness" on page 132. • Remove the printer drive assembly. See "Remove printer drive assembly" on page 134. Step 2 Remove the three - HP 2200 | Service Manual - Page 153
1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray Remove ribbon cable harness" on page 132. • Remove the printer drive assembly. See "Remove printer drive assembly" on page 134. Step 2 Remove the - HP 2200 | Service Manual - Page 154
Step 3 Press and hold the retaining clip (callout 1), and then slide the motor plate out of the plastic holder while holding the bushing down with the other hand. 12 Figure 111. Motor plate retaining clip 138 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 155
Note Remove printer drive assembly gears Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray 3. See "Remove tray 3" on page 97. • Remove the cassette from tray 2. See "Remove the cassette from - HP 2200 | Service Manual - Page 156
Remove tray 1 pickup roller Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray 3. See "Remove tray 3" on page 97. • Remove the cassette from tray 2. See "Remove the cassette from tray 2" on - HP 2200 | Service Manual - Page 157
the idler roller to the left (toward the fan side). Step 6 Repeat steps 2 through 5 for the right roller with all actions oriented toward the printer drive-assembly side. Figure 114. Release roller Step 7 Press and hold the roller release tab that was exposed when the right roller was moved. Step - HP 2200 | Service Manual - Page 158
1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove See "Remove formatter PCB" on page 112. • Remove the printer drive assembly. See "Remove printer drive assembly" on page 134. Step 2 Rotate the pickup- - HP 2200 | Service Manual - Page 159
12 Figure 117. Remove black bushing Step 4 Unsnap the locking lever on the white bushing (callout 1) (located on the opposite side of the printer chassis). Rotate the bushing until its locking tab aligns with the slot in the chassis. Remove the bushing. 12 Figure 118. Remove white bushing C7058 - HP 2200 | Service Manual - Page 160
the tray 1 pickup roller assembly towards the roller solenoid side of the printer until the it clears the opening. Step 6 Rotate the tray 1 pickup roller assembly away from the printer. Lift it off. Figure 119. Remove tray 1 pickup roller assembly 144 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 161
Remove tray 1 separation pad assembly Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray 3. See "Remove tray 3" on page 97. • Remove the cassette from tray 2. See "Remove the cassette from tray - HP 2200 | Service Manual - Page 162
Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray "Remove formatter PCB" on page 112. • Remove the printer drive assembly. See "Remove printer drive assembly" on page 134. Step 2 Unplug the paper - HP 2200 | Service Manual - Page 163
-sensor lever outward, and then slide it toward the printer drive side of the printer until it stops. Step 7 Rotate the paper-sensor lever to the horizontal position and lift it out. Figure 122. Remove the tray 1 paper-sensor lever Note When replacing the paper-sensor lever, verify that the tail - HP 2200 | Service Manual - Page 164
1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray See "Remove formatter PCB" on page 112. • Remove the printer drive assembly. See "Remove printer drive assembly" on page 134. Step 2 Trace the two- - HP 2200 | Service Manual - Page 165
cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray 3. See "Remove tray 3" on page 97. • Remove the cassette from tray 2. See "Remove the cassette from tray 2" on page 97. Step 2 Place the printer top down with the infrared sensor port facing forward - HP 2200 | Service Manual - Page 166
assembly. To make the bushing slide more easily, rotate the bushing lever toward the rear of the printer (after the locking tab clears the carriage opening). Figure 126. Slide the bushing away from roller assembly Figure 127. Remove black bushing 150 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 167
). Step 9 Tilt the roller assembly shaft out of the carriage, and lift it out. Figure 128. Remove the pickup roller assembly Note When replacing the pickup roller assembly, verify that the paper-to-tray sensor arm moves freely and is correctly positioned. Verify that the pickup roller assembly - HP 2200 | Service Manual - Page 168
Replace tray 2 pickup roller Step 1 Remove the two rollers from the pickup roller. Figure 129. Remove rollers Step 2 Place the two rollers on the ends of the replacement pickup roller. Figure 130. Replace rollers 152 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 169
1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray power supply assembly" on page 122. • Remove the printer drive assembly. See "Remove printer drive assembly" on page 134. The following removal is - HP 2200 | Service Manual - Page 170
Step 3 Place the printer top-down with the infrared port facing forward. Step 4 Remove the two mounting screws from the duplex cover, tray 2 pickup roller and refeeder assembly. 12 Figure 133. Remove tray 2 pickup-roller and refeeder assembly 154 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 171
tabs of the sensor lever arm and push down on the lever (towards the laser/scanner side). Step 12 Lift out the paper-sensor lever. 12 Figure 134. Remove tray 2 optic sensor and lever Note When replacing the paper-sensor lever, verify that the tail of the lever spring is correctly positioned - HP 2200 | Service Manual - Page 172
1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove . See "Remove formatter PCB" on page 112. • Remove the printer drive assembly. See "Remove printer drive assembly" on page 134. Step 2 Trace the two-pin - HP 2200 | Service Manual - Page 173
1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray and disconnect the connector (callout 2) (if an earlier printer driver assembly removal was performed, the connector was previously unplugged). Step - HP 2200 | Service Manual - Page 174
Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray "Remove formatter PCB" on page 112. • Remove the printer drive assembly. See "Remove printer drive assembly" on page 134. Step 2 Remove the - HP 2200 | Service Manual - Page 175
Remove the six mounting screws (callout 1). Step 4 Lift the assembly to the left (the cooling-fan side), and then to the right (the printer-drive assembly side) to free it. Step 5 Lift out the registration assembly. 12 Figure 138. Registration assembly C7058-90936 Internal disassembly and assembly - HP 2200 | Service Manual - Page 176
1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray See "Remove formatter PCB" on page 112. • Remove the printer drive assembly. See "Remove printer drive assembly" on page 134. Step 2 Unplug the four- - HP 2200 | Service Manual - Page 177
Remove the toner cartridge. See "Toner cartridge removal and replacement" on scanner assembly. Step 4 Remove the two fan mounting screws (callout 3) and lift out the fan. 12 2 32 Figure 140. Remove cooling fan CAUTION When replacing the fan, verify that the air flow is directed into the printer - HP 2200 | Service Manual - Page 178
top cover. See "Remove top cover" on page 102. • Remove left cover. See "Remove left cover" on page 105. Step 2 Press and hold in the toner-cartridge guide pin (callout 1). 12 Figure 141. Release toner-cartridge guide pin 162 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 179
Step 3 Slide the guide forward (away from the laser/scanner assembly) and lift it out. Figure 142. Remove toner-cartridge guide C7058-90936 Internal disassembly and assembly 163 - HP 2200 | Service Manual - Page 180
Remove dc bias voltage contacts (leaf springs) Step 1 Remove the following assemblies: • Remove the toner cartridge. See "Toner cartridge removal and replacement" on page 96. • If installed, remove tray 3. See "Remove tray 3" on page 97. • Remove the cassette from tray 2. See "Remove the cassette - HP 2200 | Service Manual - Page 181
(callout 1) from the retaining clip located on the bottom of printer. Step 4 Remove the spring arm from the adjacent retaining clip Step 5 Remove the spring arm (callout 1) from the post on the fan side of printer. This releases spring tension. Step 6 Squeeze the spring loop and slide it out of its - HP 2200 | Service Manual - Page 182
page 97. Step 2 Firmly pull the cassette forward and out of the sheet-feeder. Figure 146. Remove tray 3 (250-sheet feeder) 166 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 183
Remove tray 3 (250-sheet feeder) pickup roller Step 1 Remove the following assemblies: • If installed, remove tray 3. See "Remove tray 3" on page 97. • Remove the cassette. See "Remove tray 3 (250-sheet feeder) cassette" on page 166. Step 2 Place the sheet feeder top-down with the front facing - HP 2200 | Service Manual - Page 184
cover's locking tabs (callout 1). Step 4 Lift the cover off the cassette. 12 Figure 148. Remove tray 3 (250 sheet-feeder) drive cover 168 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 185
Step 5 Unplug the one-pin, two three-pin, and four-pin wire harnesses (callout 1) at the PCB. Step 6 Unlace the harnesses from loops as required. Step 7 Remove the four drive assembly mounting screws (callout 2). Step 8 Depress the metal retaining latch (callout 3) (located on the tray side of the - HP 2200 | Service Manual - Page 186
168. Step 2 Unplug the two-pin solenoid harness connector. Step 3 Remove the single solenoid mounting screw. Step 4 Lift out the solenoid. 170 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 187
Remove tray 3 (500-sheet feeder) cassette Step 1 If installed, remove tray 3. See "Remove tray 3" on page 97. Step 2 Firmly pull the cassette forward and out of the sheet-feeder. Figure 150. Remove tray 3 (500-sheet feeder) cassette C7058-90936 Tray 3 disassembly and assembly 171 - HP 2200 | Service Manual - Page 188
3 through 6 in "Remove tray 2 pickup roller assembly" page 149 to complete removal. 12 Figure 151. Tray 3 (500-sheet feeder) pickup roller 172 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 189
Remove tray 3 (500-sheet feeder) feeder drive assembly Step 1 Remove the following assemblies: • If installed, remove tray 3. See "Remove tray 3" on page 97. • Remove the cassette. See "Remove tray 3 (500-sheet feeder) cassette" on page 171. Step 2 Press down on the two locking pins (callout 1). - HP 2200 | Service Manual - Page 190
of the assembly). Step 10 Lift out the drive assembly. 12 32 2 Figure 153. Remove tray 3 (500 sheet-feeder) drive assembly 174 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 191
Remove tray 3 (500 sheet-feeder) drive solenoid Step 1 Remove the following assemblies: • If installed, remove tray 3. See "Remove tray 3" on page 97. • Remove the cassette. See "Remove tray 3 (500-sheet feeder) cassette" on page 171. • Remove the tray 3 feeder drive assembly. See "Remove tray 3 ( - HP 2200 | Service Manual - Page 192
176 Chapter 6 Removal and replacement C7058-90936 - HP 2200 | Service Manual - Page 193
201 Repetitive defect ruler 207 Half self test functional check 208 Drum-rotation functional check 208 Media troubleshooting 209 Determine the problem source: print media or printer 209 Isolate a paper path 209 Isolate a media brand 210 Isolate a media type 211 Evaluate media use practices - HP 2200 | Service Manual - Page 194
troubleshooting a specific printer problem: l The printer is plugged in and power is delivered to the outlet as specified on the power rating label. l The selected tray contains media that has been properly loaded. l The toner cartridge is installed properly. l The printer is receiving maintenance - HP 2200 | Service Manual - Page 195
the basic questions for the customer to answer and the corresponding troubleshooting section to help quickly define the problem(s). Table 26. Major steps for troubleshooting "Power-on" on page 181 Does the printer perform the initialization and power-on sequence? This section contains the - HP 2200 | Service Manual - Page 196
Checks OK? Do lights illuminate NO YES Troubleshooting Interpret the Fix indicated with control light problem problem 2 panel messages OK? NO YES Media-handling See Fix problems paperpath paperpath 3 Can you print troubleshooting problem a test page? NO YES Evaluate Test - HP 2200 | Service Manual - Page 197
. If the power supply assembly is damaged, replace it. Step 7 Check that connections to the engine controller assembly. If necessary, replace the engine controller assembly. Step 8 Check fuser connectors, fan and main motor connectors, and the laser/scanner connector. C7058-90936 Power-on 181 - HP 2200 | Service Manual - Page 198
In many cases the error provides specific information about the defective component. If the printer lights indicate a continuable, fatal, or accessory error, press GO and JOB the scope of this document. If a 79 fatal error occurs, replace the formatter. 182 Chapter 7 Troubleshooting C7058-90936 - HP 2200 | Service Manual - Page 199
open - the toner cartridge is missing - print media is jammed in the printer - media supply is depleted l Pressing GO causes the printer to attempt to clear the jam. It might be necessary to clear the jam manually and push GO or close the top cover. C7058-90936 Troubleshooting with control-panel - HP 2200 | Service Manual - Page 200
Verify that all of the power-supply wire harness connections are connected correctly and fully seated. l Replace the formatter PCB. l Replace the engine controller. Memory overflow/memory 30016 full (20) l The printer memory is full. Press Go to resume printing. If you lose some data, try to free - HP 2200 | Service Manual - Page 201
error persists, reseat the connections to the laser/scanner, formatter, and engine controller. l Replace the laser/scanner. l Replace the formatter. l Replace the engine controller. Print overrun (21) 30017 l The print job was too complex for available printer memory. Press GO to resume printing - HP 2200 | Service Manual - Page 202
. I/O error (81) l The EIO accessory has encountered a critical error. l Turn the printer off and then on. l If the error message persists, turn the printer off and reset the EIO card. Turn the printer on. l Replace the EIO card. Memory configuration error Personality or job-related 30076 error - HP 2200 | Service Manual - Page 203
slot 2 incompatible error l Turn the printer off. Reseat DIMM 1. Turn the printer on. l If the problem persists, replace DIMM 1. l Replace the formatter. l Turn the printer off. Reseat DIMM 2. Turn the printer on. l If the problem persists, replace DIMM 2. l Replace the formatter. Table 30. Fatal - HP 2200 | Service Manual - Page 204
(57) 40057 l Turn power off and back on. l If the error persists, turn the printer off, reseat the connection between the laser scanner assembly and the engine controller. Turn the printer on. l Replace the laser/scanner. l Replace the engine controller. 188 Chapter 7 Troubleshooting C7058-90936 - HP 2200 | Service Manual - Page 205
the fan. l Replace the engine controller assembly. l Turn the printer off, then turn it back on. l Replace the formatter. Scan buffer error (64) 40064 l Turn the printer off, then turn it back on. l If the message persists, replace the formatter. C7058-90936 Troubleshooting with control-panel - HP 2200 | Service Manual - Page 206
33. Accessory errors secondary codes Control-panel light Accessory secondary Status log patterns error message code EIO port error Recommended action l Turn the printer off and reseat the EIO accessory. Turn the printer on. l Replace the formatter. 190 Chapter 7 Troubleshooting C7058-90936 - HP 2200 | Service Manual - Page 207
If the problem persists, replace DIMM in slot 1. l Replace the formatter. DIMM slot 2 incompatible error l Turn the printer off. Reseat DIMM in slot 2. Turn the printer on. l If the problem persists, replace DIMM in slot 2. l Replace the formatter. C7058-90936 Troubleshooting with control-panel - HP 2200 | Service Manual - Page 208
toner cartridge is installed in the printer. Also, the print motor must be idle and the printer the current printer settings, to help troubleshoot printer problems, or HP JetDirect print server EIO card is installed, a JetDirect configuration page will also be generated. 192 Chapter 7 Troubleshooting - HP 2200 | Service Manual - Page 209
printer paper path within a specific amount of time. The following table contains general questions and topics to explore before troubleshooting. Table 34. General jam troubleshooting questions Problem or 500-sheet feeder guides are set correctly. Does the printer need cleaning? Inspect the paper - HP 2200 | Service Manual - Page 210
in the media or environment. See "Media troubleshooting" on page 209 for information about these defects. Paper-path jams that occur frequently, and in the same location of the printer, are most likely the result of a hardware problem. Start here Intermittent Media/environment related (usually - HP 2200 | Service Manual - Page 211
Location of jams Frequently occurring jams can be further categorized by their location in the printer. The four major areas of the printer are the input area, the internal area, the duplexer, and the output area. Input area Figure 159. Location of jams C7058-90936 Media-handling problems 195 - HP 2200 | Service Manual - Page 212
the failure to move the media through the input area of the printer. Failure to pick up the media can result from either a Recommended action Inspect and replace if necessary PS23005 (tray 1) PS1305 (tray 2) PS2001 (250 sheet tray 3) PS2103 (500 sheet tray 3) Clean or replace RB2-2900-000CN (tray - HP 2200 | Service Manual - Page 213
-5542-000CN RF5-3275-000CN Replace RG5-5567-000CN Replace RG5-5563-000CN (110 V) Replace RG5-5573-000CN (220 V) Media problems If jams persist, even when the print engine is fully functional, the problem might be with the quality and type of media being used. See "Media troubleshooting" on page 209 - HP 2200 | Service Manual - Page 214
log messages Use the status log to diagnose and troubleshoot intermittent printer errors, or to gain information about multiple error conditions . For a complete listing of status codes, see the HP LaserJet 2200 series printer software technical reference, (C7058-90937). The complete PJL status code - HP 2200 | Service Manual - Page 215
for optimum printer performance. See "Media troubleshooting" on page 209 for help with persistent image-formation problems. Table 39. Image-quality checks Image-quality checks Action Does the problem repeat on the Use the "Repetitive defect ruler" on page 207. page? Is the toner cartridge full - HP 2200 | Service Manual - Page 216
on or off either from the printer driver or a software application. Hewlett-Packard does not recommend full-time use of EconoMode. If EconoMode is used full-time, it is possible the toner supply will out last the mechanical parts in the toner cartridge. 200 Chapter 7 Troubleshooting C7058-90936 - HP 2200 | Service Manual - Page 217
Gray background Toner smear Loose toner Repetitive defect Misformed characters Page skew Curl or wave Wrinkles or creases Figure 160. Toner scatter outline Image defects examples Ghosting (light) Ghosting (dark) White or missing image C7058-90936 Image-formation troubleshooting 201 - HP 2200 | Service Manual - Page 218
defective. l Check vertical repetitive defects. l Replace the toner cartridge. Vertical lines Defective toner cartridge. Contaminated fuser entrance guide. Scratches on the fuser. l Replace the toner cartridge. l Clean the guide. l Replace the fuser. 202 Chapter 7 Troubleshooting C7058-90936 - HP 2200 | Service Manual - Page 219
. l Replace the toner cartridge. (See instructions with the toner cartridge.) l From the control panel, change the fuser mode setting or choose another paper type from the printer driver. l Print a few more pages to see if the problem corrects itself. l Clean the inside of the printer. l Replace the - HP 2200 | Service Manual - Page 220
stored improperly. l Print a few more pages to see if the problem corrects itself. l Turn over the stack of media in the tray. Also try rotating the media 180 degrees. l If the print media does not meet HP specifications, replace the media. Printer's operating environment does not l Make sure the - HP 2200 | Service Manual - Page 221
not meet printer specifications or is stored improperly. l Print a few more pages to see if the problem corrects itself. l Turn over the stack of media in the tray. Also try rotating the media 180 degrees. l If the print media does not meet HP specifications, replace the paper. Maintenance due - HP 2200 | Service Manual - Page 222
(continued) Problem Cause Solution White or missing No toner is available for print. image l Remove sealing tape or replace the toner cartridge. Defective laser shutter. l Check that the laser shutter operates freely when the toner cartridge is installed. Toner cartridge guide damaged - HP 2200 | Service Manual - Page 223
print defects are usually caused by a specific roller in the printer or the toner cartridge. Use the figure below to isolate the cause of pattern matches the pattern of the ruler, replace the indicated roller. Figure 161. Repetitive defect ruler C7058-90936 Image-formation troubleshooting 207 - HP 2200 | Service Manual - Page 224
surface. If a dark and distinct toner image is present on the drum's surface, assume that the first four functions of the electrophotographic process are functioning (cleaning, conditioning, writing, and developing) and troubleshoot the failure as a transfer or fusing problem. If no image is present - HP 2200 | Service Manual - Page 225
standard troubleshooting procedure to help isolate media-related problems. The steps to follow are: l "Determine the problem source: print media or printer" Some problems can be avoided by using the straightest available paper path. Usually this means paper feeds from the upper paper tray or manual - HP 2200 | Service Manual - Page 226
HP printer jams with only one brand of media: l Try switching media brands. l If the paper ream in use appears to be old, open a fresh ream of the same paper and load it properly into the printer. If the problem disappears, investigate storage and handling conditions. 210 Chapter 7 Troubleshooting - HP 2200 | Service Manual - Page 227
results. Then, if problems arise, storage or well in HP LaserJet printers. However, toner. l Inks must not be flammable. l Inks must not "offset" (transfer from the printed paper onto the printer, contaminating internal printer components). The principle cause of offset is ink troubleshooting 211 - HP 2200 | Service Manual - Page 228
is not recommended for use in HP LaserJet printers. Media is embossed by stamping an image into the media by compressing the media fibers together at approximately 200 degrees C (392 degrees F), and sometimes by applying a thin metal foil to the surface. The printer fusing process can loosen the - HP 2200 | Service Manual - Page 229
accumulate, they can interfere with the output path. l Use the rear output tray when printing envelopes. The main causes of problems with envelopes on HP LaserJet printers are: l folds (two or more thicknesses of paper) l edge creases (sharp or rounded) l glued edges (sealing when fused) l uneven - HP 2200 | Service Manual - Page 230
the paper but can cause problems in the fuser and transfer areas of Hewlett-Packard LaserJet printers. The surface resistivity and moisture content can be greatly altered, resulting in print-quality problems. Hard surface coatings increase wear on the rollers and media guides. All chemically treated - HP 2200 | Service Manual - Page 231
printer maintenance. Printers using media that creates a lot of dust and debris might require an aggressive maintenance schedule. Media dust accumulates in the following areas: l pickup rollers l media guides Take extra time to clean and inspect the paper path. If problems windows troubleshooting 215 - HP 2200 | Service Manual - Page 232
The media storage environment should be properly maintained to ensure optimum printer performance. The required condition is 20 degrees to 24 degrees paper is to rewrap it tightly in its moisture-proof wrapping. If the printer environment is subject to extremes, unwrap only the amount of media to be - HP 2200 | Service Manual - Page 233
troubleshooting network problems. Test message After the printer is installed, verify communications between the printer troubleshoot a network problem or notifying the network consultant of a problem, always print a configuration page. See the HP JetDirect Print Server Software Installation Guide - HP 2200 | Service Manual - Page 234
21 2 23 Figure 164. JetDirect configuration page 218 Chapter 7 Troubleshooting C7058-90936 - HP 2200 | Service Manual - Page 235
a two-digit error code. See the HP JetDirect Network Interface Configuration Guide for further details and recommended action (go to http:/ www.hp.com/go/JetDirect). l The "Network Statistics to determine the correct IP address for the printer. C7058-90936 Communication troubleshooting 219 - HP 2200 | Service Manual - Page 236
Tray 1 pickup roller Figure 165. Printer paper path, sensors, and signals PS501: Reversed paper sensor PS503: Duplex pickup paper sensor PS2301: Delivery sensor PS3208: Tray 1 paper sensor SL1908: Cassette pickup solenoid 220 Chapter 7 Troubleshooting PS502: Face-up sensor PS1305: Cassette - HP 2200 | Service Manual - Page 237
feeder PS2003 (PS2101) Pickup roller Feed rollers Figure 166. Tray 3 paper path, sensors, and signal lever PS2305: Top-of-page sensor (printer) PS2003: Paper feeder paper sensor (500-sheet) SL2001: Paper feeder pickup solenoid (500-sheet) PS2001: Paper feeder paper sensor (250-sheet) SL2001 - HP 2200 | Service Manual - Page 238
Laser/scanner assembly Developing cylinder Primary charging roller Toner cartridge Figure 167. Registration rollers General printer-component locations (1 of 2) Fuser Photosensitive drum Tray 1 pickup roller Registration shutter Transfer charging roller Tray 1 Duplexer Tray 2 Tray 3 Figure - HP 2200 | Service Manual - Page 239
Reverse motor Delivery rollers Main motor Duplex solenoid Figure 169. Motor, fan, and solenoid locations Tray 1 pickup solenoid Cassette pickup solenoid Figure 170. 250-sheet and 500-sheet tray 3 component locations C7058-90936 Reference diagrams 223 - HP 2200 | Service Manual - Page 240
Cooling fan Figure 171. Engine controller PCB 224 Chapter 7 Troubleshooting C7058-90936 - HP 2200 | Service Manual - Page 241
Figure 172. Power supply PCB Figure 173. Location of connectors (1 of 3) C7058-90936 Reference diagrams 225 - HP 2200 | Service Manual - Page 242
Figure 174. Location of connectors (2 of 3) Figure 175. Location of connectors (3 of 3) 226 Chapter 7 Troubleshooting C7058-90936 - HP 2200 | Service Manual - Page 243
values 230 Illustrations and parts lists 231 External covers and panels 231 Top cover assembly 233 Internal components 235 Power supply assembly 245 Printer drive assembly 247 Tray 2 and 250-sheet feeder cassette 257 Cassette pickup assembly 249 Fusing assembly 251 Fusing assembly 251 PCB - HP 2200 | Service Manual - Page 244
that the part number selected is for the correct printer model. Ordering parts All standard part numbers listed are stocked and can be ordered from HP's Customer Services and Support Center. Hewlett-Packard Company Customer Services and Support Center 8050 Foothills Blvd. Roseville, CA 95678 Parts - HP 2200 | Service Manual - Page 245
Media Guide 5961-0976 HP PCL/PJL Reference Set 5969-6818 HP JetDirect Print Server Administrator's Guide 5969-3412 HP JetDirect Print Server JetAdmin Setup Guide C7058-90915 HP Laserjet 2200 Series Printers User Guide (English version) C7058-00901 HP LaserJet 2200 Series Printers Getting - HP 2200 | Service Manual - Page 246
8 kg-cm Plastic to plastic 8 kg-cm Conversion 6.94 lb-in 8.68 lb-in 6.94 lb-in 6.94 lb-in 230 Chapter 8 Parts and diagrams HP-recommended torque value 5.5 lb-in 10 lb-in 5.5 lb-in 5.5 lb-in C7058-90936 - HP 2200 | Service Manual - Page 247
Illustrations and parts lists The following illustrations and parts tables list the field replaceable units (FRU) for this printer. Two tables at the end of this chapter list all of the parts shown in this chapter: table 66 lists the parts in alphabetical order, - HP 2200 | Service Manual - Page 248
Table 44. Printer external covers and panels Ref Description 1 Cover assembly, tray 1 1A Expansion, tray 1 1B Expansion, tray 1 2 Tray assembly (tray 1) 3 DIMM cover assembly 4 Rear cover assembly 5 Left - HP 2200 | Service Manual - Page 249
Top cover assembly Figure 177. Top cover assembly C7058-90936 Illustrations and parts lists 233 - HP 2200 | Service Manual - Page 250
Table 45. Top cover assembly Ref Description 1 Top cover 2 Cover, cartridge 3 Static charge eliminator 501 Screw, TP, Pan Head, M4 by 10 502 Screw, TP, Truss Head, M4 by 20 Part number Qty RB2-6280-000CN 1 RB2-2856-000CN 1 RB2-6281-000CN 1 XB4-7401-007CN 2 XB4-7402-007CN 2 234 - HP 2200 | Service Manual - Page 251
Internal components Figure 178. Internal components (1 of 5) C7058-90936 Illustrations and parts lists 235 - HP 2200 | Service Manual - Page 252
(1 of 5) Ref Description 1 Plate, grounding 2 Mount, fan 3 Fan 4 Eliminator, static charge 5 Spring, torsion 6 Lever, sensor 7 Paper-feed cable 8 Laser/scanner assembly 8A Flat cable, laser 501 Screw, w/washer, M3 by 6 502 Screw, TP, Pan Head, M4 by 10 503 Screw, M3 by 4 504 - HP 2200 | Service Manual - Page 253
Figure 179. Internal components (2 of 5) C7058-90936 Illustrations and parts lists 237 - HP 2200 | Service Manual - Page 254
of 5) Ref Description 1 Engine control assembly 2A Formatter PCB 2B Formatter RFI shield 3A Guide, EIO 3B Plate, mount, EIO 4 Reverse motor, 23 V dc 5 Flat cable, reverse motor 6 Guide, flat cable 7 Flat cable, I/F 8 Motor, dc 9 Plate, protection 10 Microswitch 11 RFI clip - HP 2200 | Service Manual - Page 255
Figure 180. Internal components (3 of 5) C7058-90936 Illustrations and parts lists 239 - HP 2200 | Service Manual - Page 256
, left 4 Bushing, right 5 Damper 6 Rod, jam clearing 7 Lever, jam clearing 8 Gear, 14T 9 Spring, compression 10 Spring, tension 11 Guide, cartridge, right 12 Guide, cartridge, left 13 Spring, compression 14 Spring, torsion 15 Arm, sensor 16 Foot, rubber 17 Tray 1 pick-up - HP 2200 | Service Manual - Page 257
Figure 181. Internal components (4 of 5) C7058-90936 Illustrations and parts lists 241 - HP 2200 | Service Manual - Page 258
Shaft, drive, front 14 Belt, paper feed, 3 15 Belt, paper feed, 1 16 Belt, paper feed, 2 17 Shaft, drive, rear 18 Gear assembly 19 Cable guide assembly 20 Solenoid 21 Solenoid 22 Photo interrupter TLP1242 501 Screw, TP, pan head M4 by 10 Part number Qty RB2-3041-020CN 1 RB2 - HP 2200 | Service Manual - Page 259
Figure 182. Internal components (5 of 5) C7058-90936 Illustrations and parts lists 243 - HP 2200 | Service Manual - Page 260
Spring, compression 5 Spring, compression 6 Duplex solenoid assembly 6B Screw, RS, M3 by 6 7 Reverse guide assembly 8 Position guide assembly 9 Duplex feed guide assembly 10 Feed roller assembly 11 Hinge, feed guide 12 Inlet cable unit 13 Screw, w/washer, M4 by 12 501 Screw, TP - HP 2200 | Service Manual - Page 261
Power supply assembly Figure 183. Power supply assembly C7058-90936 Illustrations and parts lists 245 - HP 2200 | Service Manual - Page 262
Table 51. Power supply assembly Ref Description Power supply assembly, 100 to127 V Power supply assembly, 220 to240 V 1 Cable, flat 2 Screw, w/washer, M3 by 8 3 Fuse, 250 V, 15 A, 100 to127 V 3 Fuse, 250 V, 8 A, 220 to240 V 4 Holder, sensor lever Part number Qty RG5-5563-000CN 1 RG5 - HP 2200 | Service Manual - Page 263
Printer drive assembly Figure 184. Printer drive assembly C7058-90936 Illustrations and parts lists 247 - HP 2200 | Service Manual - Page 264
drive assembly Ref Description Printer drive assembly 1 Shaft, coupling 2 Bushing 3 Pin 6 Holder, pin 7 Washer 8 Flange, spring 9 Arm, drive 10 Plate, motor 11 Plate, spring 13 Gear, 201T 14 Gear, 17T/ - HP 2200 | Service Manual - Page 265
Cassette pickup assembly Figure 185. Cassette pickup assembly C7058-90936 Illustrations and parts lists 249 - HP 2200 | Service Manual - Page 266
Table 53. Cassette pickup assembly Ref Description Cassette pick-up assembly 1 Roller, paper pick-up 2 Roller 3 Shaft, drive 4 Bushing, right 5 Bushing, left 6 Bushing 7 Roller 8 Bushing 10 Roller, feed 11 Bushing 12 Sensor cable 16 Arm, paper sensor 20 Spring, tension - HP 2200 | Service Manual - Page 267
Fusing assembly Figure 186. Fusing assembly C7058-90936 Illustrations and parts lists 251 - HP 2200 | Service Manual - Page 268
14 Photo-interrupter, TLP1242 15 Screw, TP, M3 by 6 16 Screw, w/washer, M3 by 8 17 Guide, delivery, lower 18 Fuser film assembly, 100-127 V 18 Fuser film assembly, 220-240 V 19 Guide, delivery upper 19A Spring, compression 19B Roller, delivery 20 Lever, delivery 21 Spring, torsion - HP 2200 | Service Manual - Page 269
PCB assembly location 2 1 3 Figure 187. PCB assembly location C7058-90936 Illustrations and parts lists 253 - HP 2200 | Service Manual - Page 270
Table 55. PCB assembly location Ref Description 1 Engine controller assembly 2 Power supply assembly, 100-127 V Power supply assembly, 220-240 V 3 Formatter assembly Part number Qty RG5-5566-000CN 1 RG5-5563-000CN 1 RG5-5573-000CN 1 C4209-60001 1 254 Chapter 8 Parts and diagrams - HP 2200 | Service Manual - Page 271
250-sheet feeder external covers Figure 188. 250-sheet feeder external covers C7058-90936 Illustrations and parts lists 255 - HP 2200 | Service Manual - Page 272
Table 56. 250-sheet feeder external covers Ref Description 1 Foot 3 Cover, lower left 4 Cover, lower right 5 Cover, drive 6 Lower feed roller assembly 6A Roller 6B Holder, roller 6C Spring, compression 7 Screw, M4 by 8 Part number Qty RB2-2816-000CN 4 RB2-3489-000CN 1 RB2- - HP 2200 | Service Manual - Page 273
Tray 2 and 250-sheet feeder cassette Figure 189. Tray 2 and 250-sheet feeder cassette C7058-90936 Illustrations and parts lists 257 - HP 2200 | Service Manual - Page 274
Table 57. Tray 2 and 250-sheet feeder cassette Ref Description Cassette assembly (250-sheet) 1 Cover, front 2 Body, cassette 3 Left side plate assembly 3A Spring, compression 4 Plate, end 5 Arm, release, left 6 Arm, release, right 7 Arm, lock 8 Arm, paper level 9 Plate, paper - HP 2200 | Service Manual - Page 275
250-sheet feeder internal components Figure 190. 250-sheet feeder internal components C7058-90936 Illustrations and parts lists 259 - HP 2200 | Service Manual - Page 276
Table 58. 250-sheet feeder internal components Ref Description 1 Roller, paper pick-up 2 Roller 3 Bushing, right 4 Bushing, left 5 Lever, sensor 6 Screw, M4 by 8 7 Screw, w/washer M3 by 8 8 E-ring 9 Photo-interrupter TLP1242 11 Sensor cable 12 Connector, 6P 13 Relay cable - HP 2200 | Service Manual - Page 277
250-sheet feeder drive assembly Figure 191. 250-sheet feeder drive assembly C7058-90936 Illustrations and parts lists 261 - HP 2200 | Service Manual - Page 278
Table 59. 250-sheet feeder drive assembly Ref Description Paper feeder drive assembly 1 Collar, spring 2 Shaft, drive 3 Bushing 4 Spring, leaf 5 Holder, spring 6 Gear, 27T 7 Gear, 39T/34T 8 Gear, 45T 9 Spring, tension 10 Spring, tension 11 Solenoid 12 Swing gear assembly - HP 2200 | Service Manual - Page 279
250-sheet feeder PCB assembly location Figure 192. 250-sheet feeder PCB assembly location C7058-90936 Illustrations and parts lists 263 - HP 2200 | Service Manual - Page 280
Table 60. 250-sheet feeder PCB assembly location Ref Description 1 Paper feeder driver PCB assembly Part number Qty RG5-4277-000CN 1 264 Chapter 8 Parts and diagrams C7058-90936 - HP 2200 | Service Manual - Page 281
500-sheet feeder external covers Figure 193. 500-sheet feeder external covers C7058-90936 Illustrations and parts lists 265 - HP 2200 | Service Manual - Page 282
Table 61. 500-sheet feeder external covers Ref Description 1 Cover, front 2 Cover, right 3 Cover, left 4 Cover, lower left 5 Cover, sensor 6 Screw, M4 by 8 7 Lower feed roller assembly 7A Roller 7B Holder, roller 7C Spring, compression 8 Foot Part number Qty RB2-6454-000CN - HP 2200 | Service Manual - Page 283
500-sheet feeder cassette Figure 194. 500-sheet feeder cassette C7058-90936 Illustrations and parts lists 267 - HP 2200 | Service Manual - Page 284
Table 62. 500-sheet feeder cassette Ref Description Cassette 1 Cover, front 2 Cover, right edge 3 Cover, left edge 4 Arm, paper level 5 Plate, grounding 6 Cover, rear edge 7 Plate, end 8 Gear, 20T 9 Plate, paper lifting 9A Sheet, separation 10 Spring, compression 11 Spring, - HP 2200 | Service Manual - Page 285
500-sheet feeder internal components Figure 195. 500-sheet feeder internal components C7058-90936 Illustrations and parts lists 269 - HP 2200 | Service Manual - Page 286
Table 63. 500-sheet feeder internal components Ref Description 1 Roller, paper pick-up 2 Roller 3 Bushing, right 4 Bushing, left 5 Arm, sensor 6 Spring, leaf 7 Spring, leaf 8 Spring, compression 9 Photo-interrupter GP1SQ73P 10 Screw w/washer M3 by 8 11 Paper feeder cable 11A - HP 2200 | Service Manual - Page 287
500-sheet feeder drive assembly Figure 196. 500-sheet feeder drive assembly C7058-90936 Illustrations and parts lists 271 - HP 2200 | Service Manual - Page 288
Table 64. 500-sheet feeder drive assembly Ref Description Paper feeder drive assembly 1 Collar, spring 2 Holder, spring 3 Shaft, drive 4 Bushing 5 Plate, solenoid cross member 6 Gear, 31T/26T 7 Solenoid 8 Gear, 39T 9 Gear, 40T/24T 10 Gear, 70T 11 Gear, 34T 12 Gear, 17T 13 - HP 2200 | Service Manual - Page 289
500-sheet feeder PCB assembly location Figure 197. 500-sheet feeder PCB assembly location C7058-90936 Illustrations and parts lists 273 - HP 2200 | Service Manual - Page 290
Table 65. 500-sheet feeder PCB assembly location Ref Description 1 Paper feeder driver PCB assembly Part number Qty RG5-5630-000CN 1 274 Chapter 8 Parts and diagrams C7058-90936 - HP 2200 | Service Manual - Page 291
Alphabetical parts list Table 66. Alphabetical parts list Description Arm, drive Arm, lock Arm, pad Arm, paper level Arm, paper level Arm, paper sensor Arm, release, left Arm, release, right Arm, roller holder Arm, sensor Arm, sensor Belt, paper feed, 1 Belt, paper feed, 2 Belt, paper feed, 3 Body, - HP 2200 | Service Manual - Page 292
right Cover, lower, left Cover, rear edge Cover, right Cover, right edge Cover, sensor Cover, top Damper DIMM cover assembly Duplex feed guide assembly Duplex solenoid assembly Eliminator, static charge Engine control assembly E-ring E-ring E-ring E-ring 276 Chapter 8 Parts and diagrams Part number - HP 2200 | Service Manual - Page 293
FG cable FG cable Flange, spring Flat cable, I/F Flat cable, laser Flat cable, reverse motor Foot Foot, rubber Foot, rubber Formatter PCB Fuse, 250 V, 8 A, 220 to 240 V Fuser assembly 110 V Fuser assembly 220 V Fuser film assembly 110 V Fuser film assembly 220 V Gear assembly Gear assembly Gear, - HP 2200 | Service Manual - Page 294
Gear, 75T/28T Gear, 79T/36T Gear, 91T/28T Gear, 93T/73T Guide Guide, cable Guide, cartridge, left Guide, cartridge, right Guide, delivery, lower Guide, delivery, upper Guide, entrance Guide, flat cable Hinge, feed guide Hinge, left Hinge, right Holder, contact 278 Chapter 8 Parts and diagrams Part - HP 2200 | Service Manual - Page 295
lever Holder, separation pad Holder, spring Holder, spring Inlet cable unit Laser/scanner assembly Left cover assembly Left side plate assembly Left side, plate assembly PCB assembly Paper feeder drive PCB assembly Paper feeder driver PCB assembly Paper-feed cable Photo-interrupter GP1SQ73P Photo- - HP 2200 | Service Manual - Page 296
assembly Power supply assembly 220 to 240 V Power supply assembly, 100 to127 V Printer drive assembly Pulley Registration assembly Relay cable Relay cable Reverse guide assembly RFI shield, formatter Right side plate assembly right side, plate assembly Rod, jam clearing Roller Roller Roller Roller - HP 2200 | Service Manual - Page 297
Table 66. Alphabetical parts list (continued) Description Roller, face-down, upper Roller, feed Roller, feed Roller, feed Roller, feed Roller, feed Roller, paper pick-up Roller, paper pick-up Roller, paper pick-up Roller, pick-up Roller, pressure Screw, M3 by 6 Screw, M4 by 10 Screw, M4 by 8 Screw, - HP 2200 | Service Manual - Page 298
Table 66. Alphabetical parts list (continued) Description Screw, w/washer, M4 by 6 Screw, w/washer, M4 by 6 Screw, with star washer, M3 by 7 Sensor cable Sensor cable Sensor Cable Shaft, coupling Shaft, drive Shaft, drive Shaft, drive Shaft, drive Shaft, drive, front Shaft, drive, rear Shaft, gear - HP 2200 | Service Manual - Page 299
Table 66. Alphabetical parts list (continued) Description Spring, leaf Spring, leaf Spring, leaf Spring, leaf Spring, leaf, grounding Spring, tension Spring, tension Spring, tension Spring, tension Spring, tension Spring, tension Spring, tension Spring, torsion Spring, torsion Spring, torsion Spring - HP 2200 | Service Manual - Page 300
Roller, pick-up RB2-2926-020CN Bushing, transfer, right RB2-2935-000CN Shaft, coupling RB2-2936-000CN Bushing RB2-2943-000CN Pin RB2-2944-000CN Guide 284 Chapter 8 Parts and diagrams Table and page Table 47 on page 8-238 Table 47 on page 8-238 Table 59 on page 8-262 Table 64 - HP 2200 | Service Manual - Page 301
Table 67. Numerical parts list (continued) Part number Description RB2-2945-000CN Plate, mount RB2-2947-000CN Holder, pin RB2-2949-000CN Washer RB2-2950-000CN Flange, spring RB2-2973-000CN Bushing RB2-2978-000CN Spring, compression RB2-3000-000CN Cover, front RB2-3001-040CN Body, - HP 2200 | Service Manual - Page 302
3489-000CN Cover, lower, left RB2-3490-000CN Roller, feed RB2-6246-000CN Plate, grounding RB2-6247-000CN Guide, flat cable RB2-6248-000CN Damper RB2-6249-000CN Hinge, feed guide RB2-6250-000CN Rod, jam clearing RB2-6251-000CN Lever, jam clearing RB2-6252-000CN Plate, protection RB2 - HP 2200 | Service Manual - Page 303
Description RB2-6321-000CN Spring, torsion RB2-6349-000CN Plate, end RB2-6350-000CN Guide, delivery, lower RB2-6351-000CN Lever, delivery RB2-6352-000CN Spring, torsion RB2-6357-000CN Guide, entrance RB2-6358-000CN Plate, Pressure RB2-6359-000CN Bushing RB2-6368-000CN Roller - HP 2200 | Service Manual - Page 304
-000CN Duplex solenoid assembly RG5-5553-000CN Position guide assembly RG5-5554-000CN Duplex feed guide assembly RG5-5555-000CN Feed roller assembly RG5-5556-000CN Registration assembly RG5-5559-000CN Fuser assembly 110 V RG5-5560-000CN Fuser film assembly 110 V 288 Chapter 8 Parts and - HP 2200 | Service Manual - Page 305
Printer drive assembly RG5-5563-000CN Power supply assembly, 100 to127 V RG5-5565-000CN Inlet cable unit RG5-5566-000CN Engine control assembly RG5-5568-000CN Guide, cable RG5-5569-000CN Fuser assembly 220 V RG5-5570-000CN Fuser cable RG5-5591-000CN Laser/scanner assembly RG5-5598- - HP 2200 | Service Manual - Page 306
Table 67. Numerical parts list (continued) Part number Description RS6-0446-000CN Gear, 201T RS6-0448-000CN Gear, 17T/68T RS6-0449-000CN Gear, 25T/41T RS6-0450-000CN Gear, 31T RS6-0451-000CN Gear, 26T RS6-0464-000CN Gear, 20T RS6-0495-000CN Gear, 27T RS6-0497-000CN Gear, 39T/34T - HP 2200 | Service Manual - Page 307
Table 67. Numerical parts list (continued) Part number Description RS6-2030-000CN Spring, tension RS6-2031-000CN Spring, compression RS6-2035-000CN Spring, compression RS6-2061-000CN Spring, tension RS6-2061-000CN Spring, tension RS6-2062-000CN Spring, tension RS6-2063-000CN Spring, - HP 2200 | Service Manual - Page 308
Table 67. Numerical parts list (continued) Part number Description XB1-2300-605CN Screw, machine, truss head, M3 by 6 XB2-7300-407CN Screw, with star washer, M3 by 7 XB2-7300-607CN Screw, w/washer, M3 by 6 XB2-7300-607CN Screw, w/washer, M3 by 6 XB2-7400-607CN Screw, w/washer, M4 by 6 - HP 2200 | Service Manual - Page 309
97 sensors 89, 90 79 service errors 182 A accessory errors 190 acclimating printer 178 acoustic specifications 6 address, IP 219 adhesion, toner 203 adhesive labels sizes supported 31 specifications 35 troubleshooting 212 adhesives, envelopes 33, 34 agreements, service 17 alphabetical parts list 275 - HP 2200 | Service Manual - Page 310
95 clothing, toner on 11 coated media, troubleshooting 214 cold reset default paper size, setting 54 performing 55 Coldfire processor. See processor commands, service mode 52 communications operations 74, 75 troubleshooting 217 compact discs HP support assistant 17 service parts information 17 - HP 2200 | Service Manual - Page 311
, removing 250-sheet feeder 170 500-sheet feeder 175 drivers, downloading 17 dropouts, troubleshooting 202 drum cleaning operations 81 conditioning stage 82 image development operations 84 image transfer operations 85 inspecting 200 laser/scanner operations 83 locating 10 Material Safety Data Sheet - HP 2200 | Service Manual - Page 312
185, 188 engine test performing 51 troubleshooting 192 envelopes margins 34 sizes supported 31 specifications 33 troubleshooting 213 environment changes, acclimating to 178 environmental specifications media storage 215, 216 printer 6, 26 toner cartridges 65 environmental stewardship 13 equivalence - HP 2200 | Service Manual - Page 313
troubleshooting 217, 219 HP JetDirect print servers configuration page 218 installation guide 217 models including 3 ordering 229 HP LaserJet printer family print media guide 16 HP Printing Supplies Returns and Recycling 14 HP service agreements 17 HP Service Center, Express Exchange 15 HP support - HP 2200 | Service Manual - Page 314
of installed 48 switching 76 laptops, printing from 58 laser safety 12 laser/scanner assembly errors 188 locating 10 operations 78, 83 precautions 95 removing 128 replacing 129 LaserJet printer family print media guide 16 LaserJet supplies, recycling 14 latent electrostatic image 83, 84 leading - HP 2200 | Service Manual - Page 315
supported sizes 32 dust, cleaning 215 envelope specifications 33 equivalence table 38 fusing compatibility 33 grain test 39 HP LaserJet printer family print media guide 16 input options 30 label specifications 35 recycled 14, 40 reducing use 13 shipping 37 size detection 90 special, troubleshooting - HP 2200 | Service Manual - Page 316
paper brands, troubleshooting 210 chemically treated, troubleshooting 214 coated 214 cold reset default size 54 detection operations 90 duplexer, supported sizes 32 dust, cleaning 215 fillers 37 fusing compatibility 33 grain test 39 HP LaserJet printer family print media guide 16 input options - HP 2200 | Service Manual - Page 317
, troubleshooting 199, 201 print servers, JetDirect configuration page 218 installation guide 217 models including 3 ordering 229 Printer Command Language (PCL) commands 52 printer drive assembly diagrams and part numbers 247 gears, removing 139 removing 134 printer drivers, downloading 17 Printer - HP 2200 | Service Manual - Page 318
ruler 207 troubleshooting 203 replacement intervals parts 60 toner cartridges 66 replacing parts 95 reports demo page 45 JetDirect configuration page 218 self-test/configuration page 47 status log 198 reseller sales and service support 17 reset default, paper size 54 resetting printer 55 residual - HP 2200 | Service Manual - Page 319
228 reseller sales and service support 17 worldwide sales and service offices 18 temperature changes, acclimating printer to 178 fuser assembly operations 78 fusing compatibility, media 33 labels, storing 35 media, storing 36, 215, 216 printer requirements 6 toner cartridges, storing 65 temporary - HP 2200 | Service Manual - Page 320
locating 10 operations 80 transfer guide unit, cleaning 61 transfer roller cleaning 61 operations 85 removing 109 replacement interval 60 transferring stage, image formation 85 transparencies engine cleaning, using for 64 sizes supported 31 specifications 36 troubleshooting 214 transport belts and - HP 2200 | Service Manual - Page 321
tray 2 32 media, tray 3 32 printer 5 toner cartridges 66 white pages, troubleshooting 206 width, printer 5, 27 wire harnesses, replacing 95 wireless printing 3, 58 wood-pulp test kits 40 worldwide sales and service offices 18 wrinkled pages, troubleshooting 204 writing stage, image formation 83 EN - HP 2200 | Service Manual - Page 322
306 Index EN - HP 2200 | Service Manual - Page 323
- HP 2200 | Service Manual - Page 324
copyright © 2001 Hewlett-Packard Company www.hp.com/support/lj2200 english *C7058-90936* *C7058-90936* C7058-90936
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 |
 |
service
hp
LaserJet 2200