HP CM3530 Service Manual
HP CM3530 - Color LaserJet MFP Laser Manual
 |
UPC - 884420196501
View all HP CM3530 manuals
Add to My Manuals
Save this manual to your list of manuals |
HP CM3530 manual content summary:
- HP CM3530 | Service Manual - Page 1
HP Color LaserJet CM3530 MFP Series Service Manual Theory of operation Removal and replacement Solve problems Parts list Additional product information: www.hp.com/support/cljcm3530mfp www.hp.com/go/usemyMFP - HP CM3530 | Service Manual - Page 2
- HP CM3530 | Service Manual - Page 3
HP Color LaserJet CM3530 MFP Series Service Manual - HP CM3530 | Service Manual - Page 4
HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP the United States and/or other countries. PANTONE® is Pantone, Inc's checkstandard trademark for color. UNIX - HP CM3530 | Service Manual - Page 5
Product basics Conventions used in this guide ...2 Product comparison ...3 Product 14 Buttons on the touchscreen 15 Control-panel help system 15 Navigate the Administration menu ...16 Information menu ...19 Default Options for Originals 19 Image adjustment ...20 Default Copy Options ...21 Default - HP CM3530 | Service Manual - Page 6
Troubleshooting menu ...50 Resets menu ...53 Service menu ...54 3 Paper and print media Supported paper and print media ...56 Supported paper and print media types 58 Tray and bin capacity ...60 Custom paper sizes ...61 Load paper and print media ...62 Paper orientation for loading trays 62 Tray - HP CM3530 | Service Manual - Page 7
...93 Print-cartridge storage ...93 HP policy on non-HP print cartridges 93 HP fraud hotline and Web site 93 Replace supplies ...93 Supplies life ...93 Locate supplies 94 Supply replacement guidelines 94 Change print cartridges 94 Change the toner collection unit 98 Install memory 100 Install - HP CM3530 | Service Manual - Page 8
126 Low-voltage power supply failure 126 Fuser (fixing) control ...127 Fuser (fixing) temperature-control circuit 128 Fuser (fixing) over-temperature protection 128 Fuser (fixing)-failure detection 129 Laser/scanner system ...131 Image-formation system ...133 Image-formation process 134 Step - HP CM3530 | Service Manual - Page 9
173 Scanning/image capture system service test ...182 Print-quality test ...182 Copy-quality test ...182 DC controller PCA ...183 Parts removal order ...184 Customer self repair (CSR) components 186 Print cartridges ...186 Stapler cartridge ...188 Duplex-reverse guide ...189 Toner-collection unit - HP CM3530 | Service Manual - Page 10
cable 195 Fax PCA and cable ...197 Remove the fax PCA and cable 197 Tray cassette ...199 Fuser ...200 Pickup roller (Tray 2) ...201 Pickup and feed rollers (Tray 3 203 Separation roller (Tray 2 204 Secondary transfer roller 205 Reinstall the transfer roller 206 Secondary transfer assembly 207 - HP CM3530 | Service Manual - Page 11
power supply (LVPS 273 Remove the LVPS 273 Scanner-control board (SCB 279 Remove the SCB 279 Reinstall the SCB 283 Pickup roller (Tray 1) ...284 Delivery fan, cartridge fan, and environmental sensor 285 Remove the delivery fan, cartridge fan, and environmental sensor 285 Toner-collection - HP CM3530 | Service Manual - Page 12
the delivery assembly 365 Duplex-drive assembly ...366 Remove the duplex-drive assembly 367 Optional paper feeder assembly (Tray 3 368 Drawer connector 368 7 Solve problems Solve problems checklist ...370 Menu map ...372 Troubleshooting process ...373 Determine the problem source 373 x ENWW - HP CM3530 | Service Manual - Page 13
378 LED diagnostics 378 Understand lights on the formatter 378 Engine diagnostics 381 Troubleshooting menu 381 Defeating interlocks 384 Disable cartridge check 385 Engine-test button 386 Paper-path test 386 Manual sensor test (special-mode test 387 A TOP (top of page) sensor 389 B and - HP CM3530 | Service Manual - Page 14
-quality-troubleshooting pages 431 Diagnostics page 434 Cleaning page 435 Configuration pages 436 Configuration page 436 HP embedded tray (Tray 3) ...483 Clear jams in the lower right door (Tray 3 484 Clear jams in the document feeder 485 Jam recovery ...486 Solve paper-handling problems - HP CM3530 | Service Manual - Page 15
parts, accessories, and supplies 510 Part numbers ...511 Customer self-repair (CSR) components 511 Accessories and products 512 Print cartridges and toner collection unit 513 Memory ...513 Cables and interfaces ...514 Service kits ...515 Service manuals and user documentation 518 Screws ...519 - HP CM3530 | Service Manual - Page 16
571 HP Color LaserJet Fuser Kit Limited Warranty Statement 572 End User License Agreement ...573 Customer self-repair warranty service 575 Customer support ...576 Appendix B Product specifications Physical specifications ...578 Electrical specifications ...578 Acoustic specifications ...578 - HP CM3530 | Service Manual - Page 17
menu ...46 Table 2-17 Troubleshooting menu ...50 Table 2-18 Resets menu ...53 Table 3-1 Supported paper and print media supply circuits 124 Table 5-8 Converted DC voltages ...125 Table 5-9 Fuser (fixing) components ...127 Table 5-10 Primary-transfer-roller engagement states 143 Table 5-11 Image - HP CM3530 | Service Manual - Page 18
511 Table 8-2 Accessories ...512 Table 8-3 Print cartridges and toner collection unit 513 Table 8-4 Memory ...513 Table 8-5 Cables and interfaces ...514 Table 8-6 Service kit contents ...515 Table 8-7 Service manuals and user documentation 518 Table 8-8 Common fasteners ...519 Table 8-9 ADF - HP CM3530 | Service Manual - Page 19
Table 8-27 Numerical parts list ...561 Table B-1 Product dimensions ...578 Table B-2 Product dimensions, with all doors and trays fully opened 578 Table B-3 Power requirements ...578 Table B-4 Power consumption (average, in watts 578 Table B-5 HP Color LaserJet CM3530 MFP Series 578 ENWW xvii - HP CM3530 | Service Manual - Page 20
xviii ENWW - HP CM3530 | Service Manual - Page 21
circuits 123 Figure 5-5 Low-voltage power-supply circuit 125 Figure 5-6 Fuser (fixing) components ...127 Figure 5-7 Fuser temperature-control circuit 128 Figure 5-8 Laser/scanner system ...131 Figure 5-9 Image-formation system ...133 Figure 5-10 Image-formation process ...134 Figure 5-11 Pre - HP CM3530 | Service Manual - Page 22
Figure 6-9 Remove the duplex-reverse guide (2 of 2 189 Figure 6-10 Remove the toner-collection unit (1 of 4 190 Figure 6-11 Remove the toner-collection unit (2 of 4 190 Figure 6-12 Remove the toner-collection unit (3 of 4 191 Figure 6-13 Remove the toner-collection unit (4 of 4 191 Figure 6-14 - HP CM3530 | Service Manual - Page 23
the fuser (2 of 2) ...200 Remove the pickup roller (Tray 2) (1 of 4 201 Remove the pickup roller (Tray 2) (2 of 4 201 Remove the pickup roller (Tray 2) (3 of 4 202 Remove the pickup roller (Tray 2) (4 of 4 202 Remove the Pickup and feed rollers (Tray 3) (1 of 2 203 Remove the Pickup and feed - HP CM3530 | Service Manual - Page 24
Figure 6-69 Remove the right-door assembly (1 of 8 227 Figure 6-70 Remove the right-door assembly (2 of 8 227 Figure 6-71 Remove the right-door assembly (3 of 8 228 Figure 6-72 Remove the right-door assembly (4 of 8 228 Figure 6-73 Remove the right-door assembly (5 of 8 229 Figure 6-74 Remove - HP CM3530 | Service Manual - Page 25
(2 of 2 265 Reinstall the stapler assembly 265 Remove the stapler power supply 266 Remove the ICB (1 of 3) ...267 Remove the ICB (2 of tray (1 of 4 270 Remove the DC controller PCA and tray (2 of 4 271 Remove the DC controller PCA and tray (3 of 4 271 Remove the DC controller PCA and tray - HP CM3530 | Service Manual - Page 26
Remove the pickup roller (Tray 1) (1 of 2 284 Remove the pickup roller (Tray 1) (2 of 2 284 toner-collection sensor (1 of 4 290 Remove the toner-collection sensor (2 of 4 290 Remove the toner-collection sensor (3 of 4 291 Remove the toner-collection sensor (4 of 4 291 Remove the residual-toner - HP CM3530 | Service Manual - Page 27
assembly (Y/M) (5 of 12 327 Remove the laser/scanner assembly (Y/M) (6 of 12 328 Remove the laser/scanner assembly (Y/M) (7 of 12 328 Remove the laser/scanner assembly (Y/M) (8 of 12 329 Remove the laser/scanner assembly (Y/M) (9 of 12 329 Remove the laser/scanner assembly (Y/M) (10 of 12 330 - HP CM3530 | Service Manual - Page 28
upper (3 of 5 340 Remove the high-voltage power supply upper (4 of 5 341 Remove the high-voltage power supply upper (5 of 5 341 Reinstall the high-voltage power supply upper 342 Remove the drum motor 1 ...343 Remove the drum motor 2 or drum motor 3 344 Remove the fuser motor ...345 Remove the - HP CM3530 | Service Manual - Page 29
3 media-feed sensor 405 Figure 7-25 Test the optional Tray 3 stack-surface sensor 406 Figure 7-26 Test the optional Tray 3 media-size sensors 407 Figure 7-27 Formatter PCA ...411 Figure 7-28 DC controller PCA ...412 Figure 7-29 Paper feeder driver PCA ...413 Figure 7-30 Component locations (1 of - HP CM3530 | Service Manual - Page 30
page 432 Figure 7-45 Yellow comparison page ...432 Figure 7-46 Black print-quality troubleshooting page 433 Figure 7-47 Configuration page ...436 Figure 7-48 HP embedded Jetdirect page ...438 Figure 7-49 Embedded protocol page ...439 Figure 7-50 Jam locations ...473 Figure 8-1 ADF/scanner - HP CM3530 | Service Manual - Page 31
1 Product basics ● Conventions used in this guide ● Product comparison ● Product features ● Product view ENWW 1 - HP CM3530 | Service Manual - Page 32
this guide TIP: Tips provide helpful hints or shortcuts. NOTE: Notes provide important information to explain a concept or to complete a task. CAUTION: Cautions indicate procedures that you should follow to avoid losing data or damaging the product. WARNING! Warnings alert you to specific procedures - HP CM3530 | Service Manual - Page 33
models Model Features HP Color LaserJet CM3530 MFP ● 100-sheet multipurpose input tray (Tray 1) ● 250-sheet input tray (Tray 2) ● (RAM) ● Hard drive HP Color LaserJet CM3530fs MFP ● 100-sheet multipurpose input tray (Tray 1) ● 250-sheet input tray (Tray 2) ● Automatic duplex printing - HP CM3530 | Service Manual - Page 34
support and order supplies (for networkconnected products) ● HP Easy Printer Care software (a Web-based status and troubleshooting tool) ● Internet-enabled supply-ordering capabilities through HP Easy Printer Care software and embedded Web server ● HP Printer Control Language (PCL) 6 ● HP PCL 5 ● HP - HP CM3530 | Service Manual - Page 35
IPv6 only supported on software from the NOS vendor) ● MPE-iX ● Citrix MetaFrame Server ● Windows Terminal Services Connectivity ● Local area network (LAN) connector (RJ-45) for the embedded HP Jetdirect print server ● One HP Color LaserJet CM3530fs MFP) ● Optional HP Digital Sending Software - HP CM3530 | Service Manual - Page 36
and toner collection unit recycling with HP Planet Partners ● Automatic color sensing Security features ● Secure Disk Erase ● Security lock (optional) ● Job storage ● User PIN authentication for stored jobs ● Digital Send Software (DSS) authentication ● IPsec security ● Support for HP High - HP CM3530 | Service Manual - Page 37
the HP Color LaserJet CM3530fs MFP) 7 Right-side door (access for clearing jams) 8 Tray 1 (pull the handle to open the tray) 9 Lower-right door (access for clearing jams) 10 On/off button 11 Optional Tray 3 12 Tray 2 13 Front door (access to print cartridges and toner collection unit - HP CM3530 | Service Manual - Page 38
Product back view 1 2 3 4 1 Connector for the ADF 2 Interface ports 3 Power connection 4 Slot for a cable-type security lock 8 Chapter 1 Product basics ENWW - HP CM3530 | Service Manual - Page 39
4 Heartbeat LED (blinks when the formatter is working correctly) 5 Hi-Speed USB 2.0 port 6 RJ-45 network port (includes HP Jetdirect LEDs) 7 Foreign-interface harness (for connecting third-party solutions) 8 Fax connection (only for the HP Color LaserJet CM3530fs MFP) ENWW Product view 9 - HP CM3530 | Service Manual - Page 40
Serial number and model number location Model name HP Color LaserJet CM3530 MFP HP Color LaserJet CM3530fs MFP Model number CC519A CC520A 10 Chapter 1 Product basics ENWW - HP CM3530 | Service Manual - Page 41
panel ● Navigate the Administration menu ● Information menu ● Default Job Options menu ● Time/Scheduling menu ● Management menu ● Initial Setup menu ● Device Behavior menu ● Print Quality menu ● Troubleshooting menu ● Resets menu ● Service menu ENWW 11 - HP CM3530 | Service Manual - Page 42
hp 3 45 6 7 1 Hardware integration port 2 Touchscreen graphical display 3 Brightness-adjustment button 4 Numeric keypad 5 Sleep button 6 Reset the Sleep button. Resets the job settings to factory or user-defined default values. Examples include an empty paper tray or an error message on - HP CM3530 | Service Manual - Page 43
12 Ready light 13 Clear button The Ready light indicates that the product is ready to begin processing any job. Return values to their defaults. ENWW Use the control panel 13 - HP CM3530 | Service Manual - Page 44
HP LaserJet 6 1 DDMMYYYY 00.00 AM 9 1 Features 2 Product status line 3 Copy type 4 Copy count 5 Help Storage ● Workflow ● Supplies Status ● Administration The color. The copy count box indicates the number of copies that the product is set to make. Touch the Help button to open the embedded help - HP CM3530 | Service Manual - Page 45
to see a message that describes the problem. The message also has instructions for solving the problem. Help button. Touch the help button to open the built-in online Help system. For more information, see Control-panel help system on page 15. Control-panel help system The product has a built-in - HP CM3530 | Service Manual - Page 46
the Administration menu, touch the Home button in the upper-left corner of the screen. The product has built-in Help that explains each of the features that are available through the menus. Help is available for many menus on the right-hand side of the touchscreen. Or, to open the global - HP CM3530 | Service Manual - Page 47
that show the current product settings. Supplies Status Page Print Shows the status of supplies such as cartridges, maintenance kits, contains job-by-job color usage information. Page content includes the user name, application name, and number of black-only pages and color pages. File Directory - HP CM3530 | Service Manual - Page 48
samples for different RGB values. The samples act as a guide for color matching. Printout of color samples for different CMYK values. The samples act as a guide for color matching. A list of printer control language (PCL) fonts that are currently available on the product. A list of PostScript (PS - HP CM3530 | Service Manual - Page 49
default job options for each function. These are used if the user does not specify other options when creating the job. Default Landscape if the long edge is at the top. Optimize Text/Picture Manually Adjust Text Printed Picture Photograph Optimize the output for a particular type of original - HP CM3530 | Service Manual - Page 50
) for the output. Background Cleanup Adjust the value within the range. Increase the Background Cleanup setting to remove faint images from the background or to remove a light background color. Sharpness Adjust the value within the range. Adjust the Sharpness setting to clarify or soften the - HP CM3530 | Service Manual - Page 51
Set the default number of sides for copies. 2 Color/Black Auto Detect Color Choose whether the default copy mode is color, black, or automatically detected, based on the This feature automatically reduces the image size during scanning so the margins are included. ENWW Default Job Options - HP CM3530 | Service Manual - Page 52
Fax Options NOTE: This menu is available only for the HP Color LaserJet CM3530fs MFP. Table 2-5 Fax Send menu Menu item Sub-menu item Disabled (default) Enabled (default) Disabled Fax Paper Tray Select from the list of trays. The default setting is Automatic. Description To forward received - HP CM3530 | Service Manual - Page 53
> Default E-mail Options Menu item Document File Type Output Quality Resolution Color/Black TIFF Version Values PDF (default) JPEG TIFF M-TIFF High ( ) Low (small file) 300 DPI 200 DPI 150 DPI (default) 75 DPI Color scan (default) Black/white scan TIFF 6.0 (default) TIFF (Post 6.0) Description - HP CM3530 | Service Manual - Page 54
file) 75 DPI 150 DPI (default) 200 DPI 300 DPI 400 DPI 600 DPI Description Specify whether the file will be in black or in color. Select the file format for the file. Specify the TIFF version to use when saving scanned files. Selecting higher quality for output increases the size - HP CM3530 | Service Manual - Page 55
number of copies for print jobs. Default Paper Size (List of supported sizes) Select a paper size. Default Custom Paper Size Unit of measure Millimeters Inches Configure the default paper size that is used when the user selects Custom as the paper size for a print job. X Dimension Configure - HP CM3530 | Service Manual - Page 56
) Custom Select Custom to set a wake time for each day of the week. The product exits sleep mode according to this schedule. Using a sleep schedule helps conserve energy and 26 Chapter 2 Control panel ENWW - HP CM3530 | Service Manual - Page 57
Mode Store all received faxes Change PIN Print all received faxes (default) Use Fax Printing Schedule Values Description prepares the product for use so that users do not have to wait for it to warm up. Off (default) Custom Use this feature to set a sleep time for each day of the - HP CM3530 | Service Manual - Page 58
item has reached its estimated end of life. To ensure optimal print quality, HP recommends replacing a supply item when the "Replace supplies" message is displayed. The supply does not have to be replaced at this point unless the print quality is no longer acceptable. Printing beyond this point - HP CM3530 | Service Manual - Page 59
to continue printing when any color supply is past the end of its estimated capacity, including the toner collection unit. This option is not recommended because of the risk of overfilling the toner collection unit, which could result in the need to service the product. Information about the - HP CM3530 | Service Manual - Page 60
2-9 Management menu (continued) Menu item Sub-menu item Values Description Select Auto to reset the product to the factory default setting. Select Mostly color pages if nearly all your print jobs are color with high page coverage. Select Mostly black pages if you print mostly monochrome jobs or - HP CM3530 | Service Manual - Page 61
default): Enable the TCP/IP protocol. An alphanumeric string, up to 32 characters, used to identify the product. This name is listed on the HP Jetdirect configuration page. The default host name is NPIxxxxxx, where xxxxxx is the last six digits of the LAN hardware (MAC) address. Specifies the method - HP CM3530 | Service Manual - Page 62
is set. Legacy: The address 192.0.0.192 is set, consistent with older HP Jetdirect products. This menu appears if Config Method was set to DHCP and is set to Manual) Configure parameters directly from the printer control panel: IP Address: The unique IP address of the printer (n.n.n.n), where n - HP CM3530 | Service Manual - Page 63
and choose On to enable manual configuration, or Off to disable manual configuration. Address: Use this Service Provider (ISP) for the proxy server address. Type the port number used by the proxy server for client support. to the first one detected. EN_8023, EN_II, EN_8022, and EN_SNAP: - HP CM3530 | Service Manual - Page 64
(default): Prints a page that contains the current security settings on the HP Jetdirect print server. No: A security settings page is not printed. For are reset to factory defaults. This menu provides tests to help diagnose network hardware or TCP/IP network connection problems. Embedded tests help - HP CM3530 | Service Manual - Page 65
predefined SNMP objects on the product. Select Yes to choose this test, or No to not choose it. This test helps to identify data path and corruption problems on an HP postscript level 3 emulation product. It sends a predefined PS file to the product, However, the test is paperless; the file will - HP CM3530 | Service Manual - Page 66
automatically occurs when the menu times out or you manually return to the main menu. The link speed and and installed print server. Select one of the following link configuration the hub/switch port. (A 1000T half-duplex selection is not supported.) 10T Half: 10 Mbps, half-duplex operation. 10T Full - HP CM3530 | Service Manual - Page 67
Table 2-11 Jetdirect menus (continued) Menu item Sub-menu item Sub-menu item Print Protocols Values and Description 100TX Auto: Limits auto-negotiation to a maximum link speed of 100 Mbps. 1000TX Full: 1000 Mbps, full-duplex operation. Use this item to print a page that lists the configuration - HP CM3530 | Service Manual - Page 68
Fax Setup NOTE: This menu is available only for the HP Color LaserJet CM3530fs MFP. Table 2-12 Fax Setup menu Menu item Sub-menu item PC Fax Send. PC Fax Send enables users to send faxes through the product from their computers if they have the Send Fax driver installed on their PC. 38 Chapter - HP CM3530 | Service Manual - Page 69
troubleshooting fax problems. Default (default) Custom This setting should be left at the default value and only changed when directed by an HP technical support directed by an HP technical support agent. Adjustment procedures associated with this setting are beyond the scope of this guide. Tone ( - HP CM3530 | Service Manual - Page 70
codes are enabled, a prompt appears that asks the user to enter the billing code for an outgoing fax. HP technical support agent. Adjustment procedures associated with this setting are beyond the scope of this guide . When the product receives a call from one of the blocked fax numbers, it deletes - HP CM3530 | Service Manual - Page 71
Replicate MFP Enter a value (IP Address). Copy the local Send settings from one product to another. Allow Transfer to New DSS Off On (default) Use this feature to allow the transfer of the product from one HP Digital Sending Software (DSS) server to another. HP DSS is a software package - HP CM3530 | Service Manual - Page 72
a different language for control-panel messages. When you select a new language, the keyboard layout might also change. Select the keyboard default layout after the product returns to the Ready state or if you press the Reset button. On (default) Off Use this feature to specify whether you hear a - HP CM3530 | Service Manual - Page 73
Tray Behavior Use Requested Tray Manually Feed Prompt PS Defer Media Use Another Tray have specified a specific input tray. First Always ( the print queue at the end of one copy of the print job. After the is currently printing can be interrupted when a new copy job is started. You are prompted - HP CM3530 | Service Manual - Page 74
(default) PCL PDF PS , the user can select manual feed from printer language that the product should use. Normally, you should not change the language. If you change the setting to a specific language, the product does not automatically switch from one language to another unless specific software - HP CM3530 | Service Manual - Page 75
one users who are generating their own PCL, which could include extra form feeds that cause blank pages to be printed. When Yes is selected, form feeds are ignored if the page is blank. Standard (default) Classic Select and maintain input trays by number when you are not using the printer driver - HP CM3530 | Service Manual - Page 76
Color Highlights Midtones Shadows Set Registration Restore Color Values Test Page Source Adjust Tray Print Modes Auto Sense Mode Restore Modes Tray the default. Perform the alignment procedure for each tray. When it creates an image, the product scans across the page from - HP CM3530 | Service Manual - Page 77
if you are having problems with color misregistration. Adjust this setting if you are having problems with faint images repeated on the page. Select the Alternate setting if you are having problems with marks on the back side of the paper when printing from Tray 1. This increases the frequency - HP CM3530 | Service Manual - Page 78
Reduced Resolution Image REt 3600 1200x600dpi Color REt Calibration/Cleaning problems with horizontal streaks on printed pages. Using this feature increases the warm-up time for the product. Adjust this setting upward if toner is not fusing well. Adjust it downward if you are seeing a faint image - HP CM3530 | Service Manual - Page 79
● Select No to have the printer calibrate immediately when it wakes up or is turned on. The product will not print any jobs until it finishes calibrating. ● Select Yes to enable a product that is asleep to accept print jobs before it calibrates. The product only accepts new jobs for a short time. It - HP CM3530 | Service Manual - Page 80
PQ Troubleshooting Fax pages that help solve print-quality problems. Print Never unless requested to do so by an HP service representative because it could cause the color swatches and the EP parameters table. Use this item to enter a mode where a cartridge (or color pair of cartridge and drum - HP CM3530 | Service Manual - Page 81
that helps identify arcing in the high-voltage power supplies. Continuous value from 1 to 30. Specify the number of copies to print for the Color Band test. Default: 1 A service technician can use this menu item to diagnose potential problems with the product scanner. ENWW Troubleshooting menu - HP CM3530 | Service Manual - Page 82
Table 2-17 Troubleshooting menu (continued) Menu item Sub-menu item Sub-menu item Control Panel LEDs Display Buttons Touchscreen Values Description Verify that the components of the control panel are functioning correctly. 52 Chapter 2 Control panel ENWW - HP CM3530 | Service Manual - Page 83
Values Clear Local Address Book Clear Clear Fax Activity Log Yes No (default) Restore Factory Telecom Setting Restore Restore Factory Settings Reset Supplies Restore New Fuser Kit (Yes/No) Description Use this feature to clear all addresses from the address books that are stored on the - HP CM3530 | Service Manual - Page 84
Service menu Administration > Service The Service menu is locked and requires a PIN for access. This menu is intended for use by authorized service personnel. For inforamtion about the Service menu, see Service mode functions on page 503. 54 Chapter 2 Control panel ENWW - HP CM3530 | Service Manual - Page 85
3 Paper and print media ● Supported paper and print media ● Supported paper and print media types ● Tray and bin capacity ● Custom paper sizes ● Load paper and print media ● Configure trays ● Choose an output bin ENWW 55 - HP CM3530 | Service Manual - Page 86
media. NOTE: To obtain best results, select the correct paper size and type in the printer driver before printing. Table 3-1 Supported paper and print media sizes Size and dimensions Tray 1 Tray 2 Tray 3 (optional) Letter 216 x 279 mm (8.5 x 11 in) Legal 216 x 356 mm (8.5 x 14 in) A4 210 - HP CM3530 | Service Manual - Page 87
Table 3-1 Supported paper and print media sizes (continued) Size and dimensions Tray 1 184 x 260 mm (7.2 x 10.2 in) 16K 195 x 270 mm (7.7 x 10.6 in) 16K 197 x 273 mm x 210 mm to 216 x 356 mm (5.83 x 8.27 in to 8.5 x 14 in) Tray 2 Tray 3 (optional) ENWW Supported paper and print media 57 - HP CM3530 | Service Manual - Page 88
complete list of specific HP-brand paper that this product supports, go to www.hp.com/support/ cljcm3530mfp. Paper type Plain Paper Tray 1 Tray 2 Tray 3 (optional) Light 60-74 g/m2 Midweight (96-110 g/m2) Heavy (111-130 g/m2) Extra Heavy (131-175 g/m2) Color Transparency Labels Letterhead - HP CM3530 | Service Manual - Page 89
Paper type HP Glossy (130 g/m2) HP Glossy (160 g/m2) HP Glossy (220 g/m2) Tray 1 Tray 2 Tray 3 (optional) ENWW Supported paper and print media types 59 - HP CM3530 | Service Manual - Page 90
bin capacity Tray or bin Tray 1 Paper type Paper Tray 2 Envelopes Labels Transparencies Glossy paper Paper Tray 3 (optional) Output bin Transparencies Glossy paper Paper Transparencies Glossy paper Paper Specifications Quantity Range: 60 g/m2 (16 lb) bond to 220 g/m2 (59 lb) bond Maximum - HP CM3530 | Service Manual - Page 91
sizes that are within the minimum- and maximum-size guidelines for the product but are not listed in the supported paper sizes table. When using a supported custom size, specify the custom size in the print driver, and load the paper in a tray that supports custom sizes. ENWW Custom paper sizes 61 - HP CM3530 | Service Manual - Page 92
and then request media by type or size by using the control panel. Paper orientation for loading trays If you are using paper that requires a specific orientation, load it according to the information in the following tables. NOTE: The Alternative Letterhead Mode setting affects the way you load - HP CM3530 | Service Manual - Page 93
Tray 1 Paper type Preprinted or letterhead Image orientation Duplex mode Portrait 1-sided printing How to load paper How to load paper Alternative Letterhead Mode = Alternative Letterhead Mode = Off On Face down Face - HP CM3530 | Service Manual - Page 94
Paper type Image orientation Duplex mode How to load paper How to load paper Alternative Letterhead Mode = Alternative Letterhead Mode = Off On Envelopes Long edge of the 1-sided - HP CM3530 | Service Manual - Page 95
type Image orientation Duplex mode Preprinted or letterhead Portrait 1-sided printing How to load paper How to load paper Alternative Letterhead Mode = Alternative Letterhead Mode = Off On Face up Face down Top edge at the right side of the Top edge at the left side of the tray tray - HP CM3530 | Service Manual - Page 96
of this procedure go to this Web site: www.hp.com/go/cljcm3530mfp-loadtray1. CAUTION: To avoid jams, never add or remove paper from Tray 1 during printing. 1. Open Tray 1. 2. Fold out the tray extension to support the paper and set the side guides to the correct width. 66 Chapter 3 Paper and print - HP CM3530 | Service Manual - Page 97
3. Load paper in the tray face down and the short, top edge going into the product first. 4. Make sure the stack fits under the tabs on the guides and does not exceed the load-level indicators. 5. Adjust the side guides so that they lightly touch the paper stack but do not bend it. ENWW - HP CM3530 | Service Manual - Page 98
for page orientation in your software program or printer driver. Use the following guidelines Tray 2. Print these types of paper only from Tray 1. TIP: To see an animation of this procedure go to this Web site: www.hp.com/go/cljcm3530mfp-loadtray2. 1. Slide open the tray. NOTE: Do not open the tray - HP CM3530 | Service Manual - Page 99
2. Adjust the paper-length and paper-width guides by squeezing the adjustment latch and sliding the guides to the size of the paper being used. 3. Load paper into the tray face up. Check the paper to verify the guides lightly touch the stack, but do not bend it. NOTE: To prevent jams, do not - HP CM3530 | Service Manual - Page 100
paper type and size. If the configuration is not correct, follow the instructions on the control panel to change the size or type. HP LaserJet DDMMYYYY 00.00 AM Load the optional 500-sheet paper and heavy media tray (Tray 3) Tray 3 holds up to 500 sheets of standard paper. The product automatically - HP CM3530 | Service Manual - Page 101
2. Adjust the paper-length and paper-width guides by squeezing the adjustment latches and sliding the guides to the size of the paper being used. 3. Load paper into the tray face up. Check the paper to verify the guides lightly touch the stack, but do not bend it. NOTE: To prevent jams, do not - HP CM3530 | Service Manual - Page 102
configuration is not correct, follow the instructions on the control panel to change the size or type. HP LaserJet DDMMYYYY 00.00 AM Load custom-size paper into Tray 3 To use custom media, change the size setting on the control panel to Custom and set the unit of measure, X Dimension and Y Dimension - HP CM3530 | Service Manual - Page 103
3. Load paper into the tray face up. Check the paper to verify the guides lightly touch the stack, but do not bend it. 4. Slide the tray into the product. The control panel shows the paper type and size. ENWW Load paper and print media 73 - HP CM3530 | Service Manual - Page 104
paper size and type. Select the Custom setting, and then configure the X and Y dimensions of the custom paper size. HP LaserJet DDMMYYYY 00.00 AM NOTE: See the label in the paper tray, or the following illustration, to determine the X and Y dimensions. Y X 74 Chapter 3 Paper and print media ENWW - HP CM3530 | Service Manual - Page 105
tray ● When you specify a particular tray or media type for a print job through the printer driver or a software program and the tray is Tray 1 and Tray 1 is configured for Any Custom and Any Type. NOTE: If you have used other HP LaserJet product models, you might be accustomed to configuring Tray - HP CM3530 | Service Manual - Page 106
, three settings affect how the printer driver tries to pull media when you software programs. Unless you change these settings, the product automatically selects a tray using the default settings. Source To print by Source select a specific tray for the product to pull from. If you select a tray - HP CM3530 | Service Manual - Page 107
Choose an output bin The product has an ADF output bin and the standard output bin for printed pages. 2 1 1 Standard output bin 2 ADF output bin (for copy originals) When you scan or copy documents by using the ADF, the originals are automatically delivered to the ADF output bin. When you send print - HP CM3530 | Service Manual - Page 108
78 Chapter 3 Paper and print media ENWW - HP CM3530 | Service Manual - Page 109
4 Manage and maintain ● Print information pages ● HP Easy Printer Care ● Embedded Web server ● Use HP Web Jetadmin software ● Product security features ● Manage supplies ● Clean the product ● Product updates ENWW 79 - HP CM3530 | Service Manual - Page 110
provides the instructions for Supplies Status Page Shows print-cartridge toner levels. NOTE: If the product contains an HP HP supplies, the supplies status page might not show the remaining life for those supplies. Usage Page 1. Shows a page count for each size of paper printed, the number of one - HP CM3530 | Service Manual - Page 111
to open it. 5. Touch the Color Usage Job Log option, and then Fax Reports menu to open it. Touch one of the following buttons to print the For more information, see the fax guide that came with the product. to scroll to the PCL Font List or PS Font List option. 6. Touch the PCL Font List or - HP CM3530 | Service Manual - Page 112
HP Easy Printer Care Open the HP Easy Printer Care software Use one of the following methods to open the HP Easy Printer Care software: ● On the Start menu, select Programs, select Hewlett-Packard, select HP Easy Printer Care, and then click Start HP Easy Printer Care. ● In the Windows system tray - HP CM3530 | Service Manual - Page 113
. When enabled, HP Proactive Support routinely scans your printing system to identify potential problems. Click the more info link to configure how frequently the scans occur. This page also provides information about available updates for product software, firmware, and HP printer drivers. You can - HP CM3530 | Service Manual - Page 114
error. ● Job Alerts: For products that support it, you can receive alerts for specific print jobs. Color Access Control Use this feature to permit or restrict color printing. NOTE: This item is available only for HP color products that support Color Access Control. NOTE: This item is available - HP CM3530 | Service Manual - Page 115
connected to a computer, use the HP Easy Printer Care to view the printer status. ● View product status information. ● Set the type of media that is loaded in each tray. ● Determine the remaining life for all supplies and order new ones. ● View and change tray configurations. ● View and change the - HP CM3530 | Service Manual - Page 116
information found on the configuration page. ● Supplies Status: Shows the life remaining of HP supplies, with 0% indicating that a supply has reached its estimated end of life. This page also provides supplies part numbers. To order new supplies, click Shop for Supplies in the Other Links area on - HP CM3530 | Service Manual - Page 117
Color: Allows you to permit or restrict color printing. You can specify permissions for individual users or for jobs that are sent from specific software by using the HP Digital Sending Software. ● General. Set product all at once, rather than adding them one at a time. ● LDAP Settings. Allows you - HP CM3530 | Service Manual - Page 118
fax functions, see the Fax User Guide. NOTE: This tab is available only for the HP Color LaserJet CM3530fs MFP. ● Use the Fax Settings screen to configure the send-to-fax features for the product. ● The Fax Address Book page enables you to add fax numbers into the product one at a time, and to edit - HP CM3530 | Service Manual - Page 119
resolve issues before users are affected. Download this free, enhancedmanagement software at www.hp.com/go/webjetadmin. Device plug-ins can be installed into HP Web Jetadmin to provide support for specific product features. The HP Web Jetadmin software can automatically notify you when new plug-ins - HP CM3530 | Service Manual - Page 120
server so that unauthorized users cannot change the New Password, and type it again next to Verify Password. 6. Click Apply. Make note of the password and store it in a safe place. HP Encrypted High Performance Hard Disks This product supports feature in the HP Web Jetadmin software. This feature - HP CM3530 | Service Manual - Page 121
RAM disk (if one is used). This HP support flyer or go to www.hp.com/go/webjetadmin. Job storage To securely print a private job, use the personal job feature. The job can only be printed when the correct PIN is entered at the control panel. DSS authentication Optional Digital Sending Software - HP CM3530 | Service Manual - Page 122
Lock the formatter cage The formatter cage, on the back of the product, has a slot that you can use to attach a security cable. Locking the formatter cage prevents someone from removing valuable components from the formatter. Figure 4-1 Slot for the security cable 92 Chapter 4 Manage and maintain - HP CM3530 | Service Manual - Page 123
under the HP warranty and service agreements. To install a new HP print cartridge, see Change print cartridges on page 94. To recycle the used cartridge, follow the instructions included with the new cartridge. For more information about recycling, see the product user guide. HP fraud hotline - HP CM3530 | Service Manual - Page 124
handles. The following figure illustrates the location of each supply item. Figure 4-2 Supply item locations 2 1 3 1 Toner collection unit 2 Print cartridges 3 Fuser Supply replacement guidelines To facilitate the replacement of supplies, keep the following guidelines in mind when setting - HP CM3530 | Service Manual - Page 125
gets on clothing, wipe it off with a dry cloth and wash the clothes in cold water. Hot water sets toner into fabric. NOTE: Information about recycling used print cartridges is on the print-cartridge box. See the product user guide. TIP: To see an animation of this procedure go to this Web site: www - HP CM3530 | Service Manual - Page 126
4. Remove the new print cartridge from its protective bag. NOTE: Be careful not to damage the memory tag on the print cartridge. 5. Grasp both sides of the print cartridge and distribute the toner by gently rocking the print cartridge. 96 Chapter 4 Manage and maintain ENWW - HP CM3530 | Service Manual - Page 127
the cartridge. 7. Align the print cartridge with its slot and insert the print cartridge until it clicks into place. 8. Close the front door. ENWW Manage supplies 97 - HP CM3530 | Service Manual - Page 128
's Planet Partners program for recycling. TIP: To see an animation of this procedure go to this Web site: www.hp.com/go/cljcm3530mfpreplace-toner-collection-unit. Replace the toner collection unit 1. Open the front door. Make sure that the door is completely open. 2. Grasp the blue label at the top - HP CM3530 | Service Manual - Page 129
3. Place the attached blue cap over the blue opening at the top of the unit. 4. Remove the new toner collection unit from its packaging. 5. Insert the bottom of the new unit into the product first and then push the top of the unit until it clicks into place. ENWW Manage supplies 99 - HP CM3530 | Service Manual - Page 130
not installed correctly, the front door does not close completely. To recycle the used toner collection unit, follow the instructions included with the new toner collection unit. Install memory You can install more memory for the product. CAUTION: Static electricity can damage DIMMs. When handling - HP CM3530 | Service Manual - Page 131
product. 4. Unscrew the thumb screws and then pull the formatter board from the product. Place the formatter board on a clean, flat, grounded surface. ENWW Manage supplies 101 - HP CM3530 | Service Manual - Page 132
. XOXXOOXXOOXO XOXOXXOOXOXO XOXOXO XOXOXO XOXOXO XOXOXO XOXOXO XOXOXO XOXOXO XOXOXOXO XOXOXO XOXOXO XOXOXO XOXOXO XOXOXO XOXOXOXOXOXO XOXOXOXOXOXO XOXO XOXOXO 7. Remove the new DIMM from the antistatic package. Locate the alignment notch on the bottom edge of the DIMM. 8. Holding the DIMM by - HP CM3530 | Service Manual - Page 133
tracks at the top and the bottom of the opening. 11. Reconnect the power cable and interface cables, and turn the product on. ENWW Manage supplies 103 - HP CM3530 | Service Manual - Page 134
Classic Start menu view): Click Start, click Settings, and then click Printers. -orWindows Vista: Click Start, click Control Panel, and then in the category for Hardware and Sound click Printer. 2. Right-click the driver icon, and then select Properties. 3. Click the Device Settings tab. 4. Expand - HP CM3530 | Service Manual - Page 135
This product is equipped with an external I/O (EIO) slot. You can install an additional HP Jetdirect print server card or external EIO hard drive in the available EIO slot. NOTE: This example shows installing an HP Jetdirect print server card. 1. Turn the product off. 2. Disconnect all power and - HP CM3530 | Service Manual - Page 136
the EIO slot, and then remove the cover. You will not need these screws and the cover again. They can be discarded. 4. Firmly insert the HP Jetdirect print server card into the EIO slot. 5. Insert and tighten the retaining screws that came with the print server card. 106 Chapter 4 Manage and - HP CM3530 | Service Manual - Page 137
turn the product on. 7. Print a configuration page. An HP Jetdirect configuration page that contains network configuration and status information Perform one of these steps: ● Choose the correct port. See the computer or operating system documentation for instructions. ● Reinstall the software, - HP CM3530 | Service Manual - Page 138
Clean the product To maintain print quality, clean the product thoroughly every time you replace the print cartridge and whenever print-quality problems occur. WARNING! Avoid touching the fusing area when cleaning the product. It can be hot. CAUTION: To avoid permanent damage to the print cartridge, - HP CM3530 | Service Manual - Page 139
Clean the document-feeder backing 1. Open the scanner lid. 2. Locate the white, vinyl document-feeder backing. 3. Clean the document-feeder backing by wiping it with a clean, damp, lint-free cloth. Use an ammonia-based surface cleaner only when a water-dampened cloth does not clean the components. - HP CM3530 | Service Manual - Page 140
Clean the document-feeder rollers You should clean the rollers in the document feeder if you are experiencing misfeeds or if your originals show marks as they exit the document feeder. CAUTION: Clean the rollers only if you experience misfeeds or marks on the originals, and you notice dust on the - HP CM3530 | Service Manual - Page 141
and paper particles that can sometimes accumulate. Accumulation of toner and particles can cause specks to appear on the front or back side of your print jobs. HP recommends that you use the cleaning page when there is a print quality issue. A Cleaning message appears on the product control panel - HP CM3530 | Service Manual - Page 142
number, in decimal format. Download new firmware from the HP Web site To find the most recent firmware upgrade for the product, go to www.hp.com/go/ cljcm3530mfp_firmware. This page provides instructions for downloading the new firmware version. Transfer the new firmware to the product NOTE: The - HP CM3530 | Service Manual - Page 143
through a USB cable, and install the printer driver for this product on your computer. 1. Print new firmware datecode is listed. Use FTP to upload the firmware through a browser 1. Make sure the Internet browser you are using is configured for viewing folders from FTP sites. These instructions - HP CM3530 | Service Manual - Page 144
Web Jetadmin to upgrade the firmware To learn how to use HP Web Jetadmin to upgrade the product firmware, go to www.hp.com/go/ webjetadmin Use Microsoft Windows commands to upgrade the firmware To update the firmware by using a network connection, follow these instructions. 1. Click Start, click Run - HP CM3530 | Service Manual - Page 145
5 Theory of operation ● Basic operation ● Engine-control system ● Laser/scanner system ● Image-formation system ● Pickup, feed, and delivery system ● Jam detection ● Optional paper feeder ● Scanning/image capture system system ENWW 115 - HP CM3530 | Service Manual - Page 146
: ● The engine-control system, which includes the power supply and the DC controller printed circuit assembly (PCA) ● The laser/scanner system, which forms the latent image on the photosensitive drum ● The image-formation system, which transfers a toner image onto the paper ● The media feed system - HP CM3530 | Service Manual - Page 147
each laser/scanner unit ● Warms the fuser to the correct temperature Printing From the time the first sheet of paper ● enters the paper path until the last sheet has passed through the fuser ● Forms the image on the photosensitive drums Transfers the toner to the paper ● Fuses the toner image - HP CM3530 | Service Manual - Page 148
all product functions. The engine-control system consists of the following components: ● DC controller ● High-voltage power supply ● Low-voltage power supply Figure 5-2 Engine-control system Laser/scanner system Image-formation system Media-feed system Option 118 Chapter 5 Theory of operation ENWW - HP CM3530 | Service Manual - Page 149
of the printer. Figure 5-3 DC controller block diagram Fuser Solenoids Table 5-2 Solenoids Component abbreviation SL1 SL2 SL3 SL4 Component name Primary transfer roller disengagement solenoid Duplex reverse solenoid Multipurpose-tray pickup solenoid Cassette pickup solenoid Laser/scanner ENWW - HP CM3530 | Service Manual - Page 150
Clutches Component abbreviation CL1 Component name Duplex re-pickup clutch Switches Table 5-3 Switches Component abbreviation SW1, SW2 SW3 SW4 Component name 5V interlock switch 24V interlock switch Power switch Test print switch 120 Chapter 5 Theory of operation ENWW - HP CM3530 | Service Manual - Page 151
sensor MP-tray-media-presence sensor Duplex re-pickup sensor OHT sensor (in) OHT sensor (out) RD sensor (front) RD sensor (rear) Environmental sensor (temperature and humidity) Yellow toner-level sensor Magenta toner-level sensor Cyan toner-level sensor Black toner-level sensor Toner collection-box - HP CM3530 | Service Manual - Page 152
motor Yes photosensitive drum (black), developing unit (black), and ITB drive roller, and secondary transfer roller M7 Lifter motor Drives the lifter for the DC motor Yes cassette M8 Cyan/black scanner Drives the scanner DC motor Yes motor mirror in the cyan/black laser scanner M9 - HP CM3530 | Service Manual - Page 153
the cartridges Intake Around the delivery unit Intake Speed Full/half Full/half Full/half High-voltage power supply The high-voltage power supply delivers the high-voltage biases to the following components used to transfer toner during the image-formation process: ● Primary-charging roller (in - HP CM3530 | Service Manual - Page 154
process. Primary-transfer-bias generation DC positive bias transfers the latent toner image from each photosensitive drum onto the ITB. Secondary-transfer-bias generation Two DC biases, one positive and one negative, transfer the toner from the ITB onto the paper. 124 Chapter 5 Theory of - HP CM3530 | Service Manual - Page 155
the DC voltage that the product components use. The product has two low-voltage power-supplies for 110 Volt or 220 Volt input. Figure 5-5 Low-voltage power-supply circuit Fuser control circuit The low-voltage power supply converts the AC power into three DC voltages, which it then subdivides, as - HP CM3530 | Service Manual - Page 156
, and the motors when the front door or right door open. Voltage detection The printer detects the power supply voltage that is connected to the printer. The DC controller monitors the input voltage from the power source so it can control the voltage to the fuser. Sleep (powersave) mode Sleep mode - HP CM3530 | Service Manual - Page 157
Fuser (fixing) control The fuser-control circuit controls the fuser temperature. The product uses an on-demand fusing method. Figure 5-6 Fuser (fixing) components FUSER HEATING CONTROL signal Fuser control circuit FUSER TEMPERATURE signal Fuser heater safety circuit Fuser sleeve Table 5-9 - HP CM3530 | Service Manual - Page 158
DC controller sends commands to the fuser-control circuit to adjust temperatures. Figure 5-7 Fuser temperature-control circuit Fuser Fuser sleeve unit Fuser heater control circuit Fuser Fuser heater safety circuit Fuser heater safety circuit Fuser control circuit Fuser 128 Chapter 5 Theory of - HP CM3530 | Service Manual - Page 159
problem. ● DC controller: When a thermistor or thermopile detects a temperature above a certain threshold, the DC controller interrupts power to the specific -drive circuit and releases the relay, which interrupts the power supply to the heaters. Following are the thresholds for each thermoswitch: - HP CM3530 | Service Manual - Page 160
or lower for a specified time. ● Drive-circuit failure: The DC controller determines a drive-circuit failure: ◦ If the detected power supply frequency is out of a specified range when the printer is turned on or during the standby period ◦ If the current detection circuit detects an out of specified - HP CM3530 | Service Manual - Page 161
forms the latent electrostatic image on the photosensitive drums according to the VIDEO signals sent from the formatter. The product has two laser/scanners: one for yellow and magenta and the other for cyan and black. The formatter sends the DC controller instructions for the image of the page to - HP CM3530 | Service Manual - Page 162
/scanner has failed when any of the following conditions occurs: ● Laser failure: The detected laser intensity does not match a specified value when the product initializes. ● Beam-detect (BD) failure: The BD interval is outside a specified range during printing. ● Scanner-motor - HP CM3530 | Service Manual - Page 163
Image-formation system The image-formation system creates the printed image on the paper. The system consists of the laser/ scanners, print cartridges, imaging drums, ITB, and fuser. Figure 5-9 Image-formation system Fuser Y M C K Laser/scanner Laser/scanner ENWW Image-formation system 133 - HP CM3530 | Service Manual - Page 164
Laser-beam exposure 4. Development 5. Primary transfer 6. Secondary transfer 7. Separation 8. Fusing 9. ITB cleaning 10. Drum cleaning Description An invisible latent image forms on the surface of the photosensitive drums. Toner adheres to the electrostatic latent image on the photosensitive drums - HP CM3530 | Service Manual - Page 165
LED strikes the surface of the photosensitive drum to remove any residual electrical charges from the drum surface. Figure 5-11 Pre-exposure Step 2: Primary charging The primary-charging roller contacts the photosensitive drum and charges the drum with negative potential. Figure 5-12 Primary - HP CM3530 | Service Manual - Page 166
have been neutralized where they have been struck by the laser beam, the toner adheres to those areas on the drums. The latent image becomes visible on the surface of each drum. Figure 5-14 Development Step 5: Primary transfer The positively charged primary-transfer rollers contact the ITB, giving - HP CM3530 | Service Manual - Page 167
black. Figure 5-15 Primary transfer Step 6: Secondary transfer The paper acquires a positive charge from the secondary-transfer roller, and so it attracts the negatively charged toner from the surface of the ITB. The complete toner image transfers onto the paper. Figure 5-16 Secondary transfer ENWW - HP CM3530 | Service Manual - Page 168
eliminator removes excess charge from the paper to ensure that the toner fuses correctly. Figure 5-17 Separation Step 8: Fusing To create the permanent image, the paper passes through heated, pressurized rollers to melt the toner onto the page. Figure 5-18 Fusing Fuser sleeve Fuser heater 138 - HP CM3530 | Service Manual - Page 169
ITB. The residual toner feed screw deposits residual toner in the toner collection box. Figure 5-19 ITB cleaning Step 10: Drum cleaning Inside the print cartridge, the cleaning blade removes residual toner from the surface of the drum to prepare it for the next image. The waste toner falls into the - HP CM3530 | Service Manual - Page 170
, developing roller, and the primary-charging roller. Figure 5-21 Print-cartridge system The DC controller rotates the drum motor to drive the photosensitive drum, developing unit, and primary charging roller. The memory tag is a non-volatile memory chip that stores information about the usage for - HP CM3530 | Service Manual - Page 171
Bk developing unit engaged Y Y M M C C K K Four developing units disengaged Y Y M M C C K K The DC controller rotates the developing disengagement motor and changes the direction of the cam according to the instructions from the formatter for each print job. ENWW Image-formation - HP CM3530 | Service Manual - Page 172
that the developing-disengagement motor has failed. Intermediate transfer belt (ITB) unit The ITB unit accepts the toner images from the photosensitive drums and transfers the completed image to the paper. The ITB unit has these main components: ● ITB ● ITB drive roller ● ITB-driven roller - HP CM3530 | Service Manual - Page 173
rollers engage with the ITB so it can receive toner from the photosensitive drums. Table 5-10 Primary-transfer-roller engagement states All rollers disengaged The home position for the ITB unit All rollers engaged The state for a full-color print job Black roller engaged The state for a black - HP CM3530 | Service Manual - Page 174
scrapes the residual toner off the ITB surface. The drum motor (M5) drives the residual toner feed screw. The screw feeds the residual toner to the residual toner feed unit. The residual toner feed motor (M12) drives the residual toner feed screw. The residual toner feed 144 Chapter 5 Theory - HP CM3530 | Service Manual - Page 175
collection box is full, using the toner collection-box-full sensor, and then notifies the formatter. Figure 5-25 ITB cleaning process Calibration The product calibrates itself to maintain excellent print quality. Calibration corrects color-misregistration and color-density variation. ENWW Image - HP CM3530 | Service Manual - Page 176
if adjustments are necessary. Figure 5-26 Toner patterns for calibration Color-misregistration control Internal variations in the laser/scanners can cause the toner images to become misaligned. The colormisregistration control corrects the following problems: ● Horizontal scanning start position - HP CM3530 | Service Manual - Page 177
image density related to deterioration of the photosensitive drum or the toner. The DC controller adjusts the high-voltage biases to correct the problem mode ● After a specific period of the completion of a print operation ● The environment is relatively charged. Image halftone control (DHALF) - HP CM3530 | Service Manual - Page 178
delivery system The pickup, feed, and delivery system uses a series of rollers to move the paper through the product. Figure 5- delivery system Abbreviation Component SR5 Fuser (fixing) delivery sensor SR6 Delivery tray media full sensor SR7 Fuser (fixing) pressure release sensor SR8 TOP - HP CM3530 | Service Manual - Page 179
, feed, and delivery system (continued) Abbreviation Component SR21 MP tray media-presence sensor SR22 Duplex re-pickup sensor (duplex models only and delivery system Abbreviation Component M2 Fuser (fixing) motor M5 Drum motor 3 M7 Lifter motor M11 Duplex reverse motor (duplex models - HP CM3530 | Service Manual - Page 180
, and delivery system (continued) Abbreviation Component SL2 Duplex reverse solenoid (duplex models only) SL3 Multipurpose tray pickup solenoid SL4 Cassette pickup solenoid Figure 5-29 Three main units of the pickup, feed, and delivery system Fuser/delivery block Duplex block Y M C K 150 - HP CM3530 | Service Manual - Page 181
Pickup-and-feed unit The pickup-and-feed unit picks an individual sheet of paper from the multipurpose tray or the cassettes, carries it through the secondary-transfer unit, and feeds it into the fuser. Figure 5-30 Pickup and feed unit Y M C K ENWW Pickup, feed, and delivery system 151 - HP CM3530 | Service Manual - Page 182
the cassette-tray pickup operation is the following: 1. When the product starts or the tray closes, paper stack. The cassette pickup roller then picks up one sheet of paper. Figure 5-31 Cassette-pickup mechanism NOTE lifting spring helps support the lifting plate depending on the media size and - HP CM3530 | Service Manual - Page 183
The cassette presence sensor is in the lifter drive unit. The sensor detects the cassette-presence sensor flag up. The lift operation is performed by monitoring the cassette media-stack-surface sensor when the printer is turned on, when the cassette is installed, or as needed during a print operation - HP CM3530 | Service Manual - Page 184
The DC controller lowers the lifting plate when no printing occurs to prevent media damage and pickup failure. If a print operation does not occur for a specified time, the DC controller reverses the lifter motor and moves the lifter rack until the cassette media-stack surface sensor stops detecting - HP CM3530 | Service Manual - Page 185
enough to rotate the separation roller. Therefore, the separation roller holds back any multiple-fed sheets, and one sheet of media is fed into the printer. Figure 5-35 Multifeed prevention Cassette pickup roller Cassette separation roller Media Lifting plate Normal feed Separation roller does - HP CM3530 | Service Manual - Page 186
roller to rotate. 2. The DC controller turns on the multipurpose tray pickup solenoid (SL3), causing the multipurpose tray pickup roller to rotate. 3. The multipurpose tray separation roller isolates a single sheet of paper in case more than one sheet was picked. The single sheet of paper feeds into - HP CM3530 | Service Manual - Page 187
controls the rotational speed of the pickup motor to align with the leading edge of image on the ITB. 3. The DC controller detects whether or not the media is overhead transparency, using the OHT sensor. 4. The toner image on the ITB transfers onto the media, which feeds to the fuser. Figure 5-37 - HP CM3530 | Service Manual - Page 188
Skew-feed prevention The product can straighten the paper without slowing the feed operation. 1. As the paper enters the paper path, the leading edge strikes the registration shutter, which straightens the paper. The paper does not pass through the shutter . 2. The feed rollers keep pushing the - HP CM3530 | Service Manual - Page 189
failed. Fusing and delivery unit The fusing and delivery unit fuses the toner onto the paper and the formatter. Figure 5-39 Fuser and delivery unit Fuser/delivery block Y M C K Loop control transfer rollers, the paper warp increases and an image defect or paper crease occurs. ● If the - HP CM3530 | Service Manual - Page 190
To prevent these problems, the loop sensors, which are located between the secondary transfer rollers and the fuser rollers, detect whether the paper is sagging or is too taut. - HP CM3530 | Service Manual - Page 191
Pressure-roller pressurization control To prevent excessive wear on the pressure roller and help with jam-clearing procedures, the pressure roller pressurizes only during printing and standby. The DC controller reverses the fuser motor. The fuser motor rotates the - HP CM3530 | Service Manual - Page 192
paper and feeds it through the paper path to print the second side. The duplexing unit consists of the following components: ● Duplexing-reverse unit: Installed on top of the product ● Duplexing-feed unit: Along the right side The DC controller controls the operational sequence of the duplex block - HP CM3530 | Service Manual - Page 193
feed motor move the paper into the duplexing repickup unit. 4. To align the paper with the toner image on the ITB, the duplexing re-pickup motor stops modes depending on the media sizes: ● One-sheet mode: Prints one sheet that is printed on two sides in one duplex print operation ● Two-sheet mode: - HP CM3530 | Service Manual - Page 194
detection sensors Y M C K The product determines that a jam has occurred if one of these sensors detects paper at an inappropriate time. The DC controller stops the the cassette pickup solenoid has turned on. Multipurpose tray pickup: The TOP sensor does not detect the leading edge of - HP CM3530 | Service Manual - Page 195
it has not yet detected the trailing edge. Residual paper jam One of the following sensors detects paper presence during the initialization sequence: specified period after the media reverse operation starts in the duplex reverse unit. Duplexing re-pickup jam 2 The TOP sensor does not detect the - HP CM3530 | Service Manual - Page 196
print media and feeds it to the printer. NOTE: These optional trays are not identical to the main cassette (Tray 2). Figure 5-44 Optional paper feeder Y M C K The paper-deck drivers contain a microcomputer and control the paper feeder. The paper-deck drivers receive commands from the DC controller - HP CM3530 | Service Manual - Page 197
Figure 5-45 Signals for the paper feeder The input trays contain several motors, solenoids, sensors, and switches, as described in the following table. Table 5-15 Electrical components for the paper feeder Component type Abbreviation Component - HP CM3530 | Service Manual - Page 198
Paper-feeder pickup and feed operation The paper feeder picks up one sheet from the paper-feeder cassette and feeds it to the product. Figure 5-46 Paper-feeder pickup and feed operation 168 Chapter 5 Theory of operation ENWW - HP CM3530 | Service Manual - Page 199
The paper-feeder cassette media-size switch (SW1) detects the size of paper loaded in the paper-feeder cassette. The paper-feeder driver determines the media size by monitoring the combination of the switches. Figure 5-47 Paper size detection Paper size Universal ENWW Paper-feeder cassette - HP CM3530 | Service Manual - Page 200
turned off. The paper-feeder driver determines a cassette presence when one of the switches is turned on driver controls the paper-feeder lifter motor (M2) and monitors the paperfeeder media stack surface sensors (SR1, SR2) to adjust the stack height when the printer is turned on, when the printer - HP CM3530 | Service Manual - Page 201
printer recovers from sleep mode and when the paper-feeder cassette is installed. The operational sequence of the lift operation is as follows: 1. The paper-feeder driver rotates the paper-feeder lifter motor to lift the lifting plate. 2. The paper-feeder driver stops the paper-feeder lifter motor - HP CM3530 | Service Manual - Page 202
paper-feeder separation roller, and pushes the extra sheets back to the paper-feeder cassette. That way, only the top sheet is fed to the printer. Figure 5-49 Paper-feeder multiple feed prevention No-load Normal feed Multiple-feed 172 Chapter 5 Theory of operation Rotational force for paper-feeder - HP CM3530 | Service Manual - Page 203
to check whether paper has jammed. Figure 5-50 Jam detection Y M C K The paper-feeder driver identifies a jam if the sensor detects paper at a specified timing stored in the paper-feeder driver. The paper-feeder driver stops printing and notifies the formatter through the DC controller of the jam - HP CM3530 | Service Manual - Page 204
are attached to the scanner assembly. If the scanner fails, it can be replaced as a whole unit. The scanner replacement part does not include the ADF, SCB, or controlpanel assembly. The HP Color LaserJet CM3530 contains an interconnect board (ICB) which has an NVRAM component that is used to store - HP CM3530 | Service Manual - Page 205
sided documents 1 Separation pad 2 Pickup roller 3 Stack stop 4 Pre-pick roller 5 ADF input tray 6 Delivery/duplex-feed rollers 7 ADF glass 8 ADF feed rollers For two-sided documents, the delivery for two-sided documents on page 176. ENWW Scanning/image capture system system 175 - HP CM3530 | Service Manual - Page 206
for two-sided documents on page 176 are identical to callouts in Figure 5-51 ADF path for single-sided documents on page 175 . Stapler The HP Color LaserJet CM3530fs MFP includes a stapler capable of stapling 20 sheets of (80 g/m2) (20 lb) paper. The stapler has an AC power connection to the LVPS - HP CM3530 | Service Manual - Page 207
6 Removal and replacement NOTE: Your product might not appear exactly as the one shown in the photos in this chapter. Although some photos do not show the ADF/scanner unit, the procedures in this chapter are appropriate for your product. ● Introduction ● Removal and replacement strategy ● - HP CM3530 | Service Manual - Page 208
HP does not support repairing individual subassemblies or troubleshooting to the component level. Note the length, diameter, color guides troubleshooting. However, disconnect the power supply during parts removal. Never operate or service the product with the protective cover removed from the laser - HP CM3530 | Service Manual - Page 209
a magnetic tip and a 152-mm (6-inch) shaft length ● Small flat blade screwdriver ● Needle-nose pliers ● ESD mat or ESD strap (if one is available) ● Penlight (optional) CAUTION: Always use a Phillips screwdriver (callout 1). Do not use a pozidrive screwdriver (callout 2) or any motorized screwdriver - HP CM3530 | Service Manual - Page 210
, or use an ESD strap (if one is available). If an ESD workstation, mat, or strap is not available, ground yourself by touching the sheet-metal chassis before touching an ESD-sensitive part. ● Remove the print cartridges. See Print cartridges on page 186. ● Remove the tray cassette or cassettes. See - HP CM3530 | Service Manual - Page 211
After performing service ● Plug in the power cable. ● Reinstall the print cartridges. ● Reinstall the tray cassette or cassettes. ● If the optional paper feeder was installed, place the product on the feeder. NOTE: Your product might not appear exactly as the one shown in the photos in this chapter. - HP CM3530 | Service Manual - Page 212
as the one shown in the photos in this chapter. Although some photos do not show the ADF/scanner unit, the procedures in this chapter are appropriate for your product. Print-quality test 1. Verify that you have completed the necessary reassembly steps. 2. Make sure that the tray contains clean - HP CM3530 | Service Manual - Page 213
transparency (OHT) in, top-of-page sensor J120: drum motor 1 and drum motor 2 J137: toner collection unit (TCU) full, TCU motor, toner level detection J110: YM laser J121: drum motor 3, drum position 1,2,3 J138: 24 v to HVPS lower J111: CK laser J122: OHT out J139: fuser sensors J112: pre - HP CM3530 | Service Manual - Page 214
Parts removal order Figure 6-3 Parts removal order (1 of 2) 184 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 215
Figure 6-4 Parts removal order (2 of 2) ENWW Parts removal order 185 - HP CM3530 | Service Manual - Page 216
NOTE: Your product might not appear exactly as the one shown in the photos in this chapter. Although some photos do not show the ADF/scanner unit, the procedures in this chapter are appropriate for your product. Print cartridges CAUTION: If toner gets on your clothing, wipe it off with a dry - HP CM3530 | Service Manual - Page 217
2. Grasp the print-cartridge handle and pull out to remove. CAUTION: Do not touch the green roller. Doing so can damage the cartridge. Do not expose the cartridge to strong light. Cover the cartridge with a sheet of paper to protect it from light. Reinstallation tip Align the print cartridge with - HP CM3530 | Service Manual - Page 218
Stapler cartridge Open the stapler door, and then remove the stapler cartridge. Figure 6-7 Remove the stapler cartridge 188 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 219
Duplex-reverse guide 1. Grasp the duplex-reverse guide and pull it away from the product to release it. Figure 6-8 Remove the duplex-reverse guide (1 of 2) 2. Remove the guide. Figure 6-9 Remove the duplex-reverse guide (2 of 2) ENWW Customer self repair (CSR) components 189 - HP CM3530 | Service Manual - Page 220
Toner-collection unit NOTE: The toner-collection unit is designed for a single use. Do not try to empty the toner-collection unit and reuse it. Doing so could cause toner to spill inside the product and result in reduced print quality. For recycling information, see the product user guide. 1. Open - HP CM3530 | Service Manual - Page 221
3. To prevent toner spills, place the blue cap (callout 1) over the blue opening at the top of the unit (callout 2). Figure 6-12 Remove the toner-collection unit (3 of 4) 2 1 Figure 6-13 Remove the toner-collection unit (4 of 4) ENWW Customer self repair (CSR) components 191 - HP CM3530 | Service Manual - Page 222
Formatter PCA CAUTION: ESD sensitive component. 1. Turn the product off and disconnect the power and interface cable or interface cables. 2. Unscrew the formatter thumb screws, and then firmly pull the formatter from the product. Place the formatter on a clean, flat, grounded surface. Figure 6- - HP CM3530 | Service Manual - Page 223
PCA on page 192. Remove the memory DIMM CAUTION: ESD sensitive component. NOTE: See Enable memory for Windows on page 194 after installing a new memory DIMM. 1. Place the formatter on a clean, flat, grounded surface. 2. Release on tab, and raise the hard drive mounting bracket to access the - HP CM3530 | Service Manual - Page 224
Windows Use the following procedure to enable the memory if you are installing a new DIMM. 1. Windows XP, Windows Server 2003, and Windows Server 2008 (using and then in the category for Hardware and Sound click Printer. 2. Right-click the driver icon, and then select Properties. 3. Click the Device - HP CM3530 | Service Manual - Page 225
the following components: ● Formatter PCA. See Formatter PCA on page 192. Remove the hard drive and SATA cable CAUTION: ESD sensitive component. 1. Disconnect one connector. CAUTION: Use your finger to secure the connector base to the PCA. The connector base can be dislodged and damaged when the - HP CM3530 | Service Manual - Page 226
and release the wire harnesses from the guide. Figure 6-18 Remove the hard drive and SATA cable (2 of 3) 3. Release one tab and then slide the hard drive toward the bottom of the formatter to release it. Remove the hard drive. NOTE: If necessary, disconnect the - HP CM3530 | Service Manual - Page 227
Before proceeding, remove the following components: ● Formatter PCA. See Formatter PCA on page 192. Remove the fax PCA and cable CAUTION: ESD sensitive component. 1. Disconnect one connector. Figure 6-20 Remove the fax PCA and cable (1 of 2) ENWW Customer self repair (CSR) components 197 - HP CM3530 | Service Manual - Page 228
2. Release one tab, and then rotate the fax PCA away from the formatter to release it. Remove the fax PCA. NOTE: If necessary, disconnect the cable from the fax PCA. Figure 6-21 Remove the fax PCA and cable (2 of 2) 1 2 198 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 229
this procedure to remove the Tray 2 or optional Tray 3 cassette. 1. Pull the tray straight out of the product until it stops. Figure 6-22 Remove the tray cassette (1 of 2) 2. Carefully lift up on the tray to release it, and then remove the tray. Figure 6-23 Remove the tray cassette (2 of 2) ENWW - HP CM3530 | Service Manual - Page 230
Fuser CAUTION: The fuser might be hot. Allow enough time after turning off the product power for the fuser to cool. 1. Open the right-door assembly. Figure 6-24 Remove the fuser (1 of 2) 2. Grasp the handles and squeeze the blue release levers. Pull the fuser straight out of the product to remove it - HP CM3530 | Service Manual - Page 231
: Do not touch the spongy roller surface unless you are replacing the roller. Skin oils on the roller can cause paper pickup problems. 1. Look up into the Tray 2 cavity (where the cassette would be installed), and pull down to release the blue roller-locking lever. Reinstallation tip When the roller - HP CM3530 | Service Manual - Page 232
, and then slide the roller toward the rear of the product to release the front of the roller shaft. Figure 6-28 Remove the pickup roller (Tray 2) (3 of 4) 4. Remove the pickup roller. Reinstallation tip Make sure that the roller is orientated correctly when it is reinstalled (the large white collar - HP CM3530 | Service Manual - Page 233
3) CAUTION: Do not touch the spongy roller surface unless you are replacing the roller. Skin oils on the roller can cause paper pickup problems. 1. Locate the Tray 3 pickup and feed rollers. TIP: The feeder is shown front side up in this procedure for clarity. You do not have to separate the product - HP CM3530 | Service Manual - Page 234
roller surface unless you are replacing the roller. Skin oils on the roller can cause paper pickup problems. NOTE: Remove the Tray 2 cassette if not already removed for service. See Tray cassette on page 199. Remove two screws (callout 1), and then remove the separation roller assembly (callout - HP CM3530 | Service Manual - Page 235
roller CAUTION: Do not touch the spongy roller surface unless you are replacing the roller. Skin oils on the roller can cause image quality problems. 1. Open the right-door assembly. Figure 6-33 Remove the transfer roller (1 of 3) 2. Use the blue lever (callout 1) to lower the secondary transfer - HP CM3530 | Service Manual - Page 236
3. Grasp the roller shaft collars, and lift the transfer roller off of the product. Figure 6-35 Remove the transfer roller (3 of 3) Reinstall the transfer roller When you reinstall the transfer roller, make sure that the pins on the shaft collars (callout 1) align with the holes in the mounting - HP CM3530 | Service Manual - Page 237
Secondary transfer assembly The secondary transfer assembly includes the transfer roller. 1. Open the right-door assembly. 2. Use the blue lever (callout 1) to lower the secondary transfer assembly. Figure 6-37 Remove the transfer roller (2 of 3) 1 3. Push the pin on the release-lever side of the - HP CM3530 | Service Manual - Page 238
4. Pull the assembly straight out of the product to remove it. Figure 6-39 Remove the secondary transfer assembly (2 of 2) Reinstall the secondary transfer assembly Press and hold down the blue release lever when you reinstall the assembly. Figure 6-40 Reinstall the secondary transfer assembly 208 - HP CM3530 | Service Manual - Page 239
Intermediate transfer belt (ITB) CAUTION: Do not touch the black-plastic belt. Skin oils and fingerprints on the belt can cause printquality problems. Always place the ITB on a flat surface in a safe and protected location. 1. Open the right-door assembly. 2. Use the blue lever (callout 1) to lower - HP CM3530 | Service Manual - Page 240
4. Grasp the large handles on the ITB and then pull the ITB straight out of the product to remove it. CAUTION: The ITB is a sensitive component. Be careful when handling the ITB so that it is not damaged. Always place the ITB in a safe and protected location. Figure 6-43 Remove the intermediate - HP CM3530 | Service Manual - Page 241
the bracket when you remove the screw. Figure 6-45 Remove the front-door assembly (2 of 2) 1 3. If you are installing a replacement front-door assembly, install the HP name tag and the appropriate product model number tag on the assembly. ENWW Customer self repair (CSR) components 211 - HP CM3530 | Service Manual - Page 242
the ADF and scanner after installing the ADF. See Calibrate a replacement ADF assembly on page 214. 1. Release two thumb screws, and then disconnect one connector. Figure 6-46 Remove the ADF assembly (1 of 4) 2. Open the ADF. Figure 6-47 Remove the ADF assembly (2 of 4) 212 Chapter 6 Removal and - HP CM3530 | Service Manual - Page 243
3. Lift the ADF straight up until it stops, and then slightly tilt it toward the rear of the product. Continue lifting the ADF straight up to remove it. Figure 6-48 Remove the ADF assembly (3 of 4) 4. Remove the ADF. Figure 6-49 Remove the ADF assembly (4 of 4) ENWW Customer self repair (CSR) - HP CM3530 | Service Manual - Page 244
On the control-panel Home screen, scroll to and touch Administration. 2. Touch Troubleshooting. 3. Touch Calibrate Scanner. 4. Touch Calibrate to print the first pass of the calibration target. 5. Follow the instructions on the control-panel display. For more information, see Calibrate the product - HP CM3530 | Service Manual - Page 245
pad CAUTION: Do not touch the spongy roller surface unless you are replacing the roller. Skin oils on the roller can cause paper pickup problems. 1. Open the ADF jam door. Figure 6-50 Remove the ADF roller assembly and separation pad (1 of 5) 2. Lift the green handle. Figure 6-51 Remove the - HP CM3530 | Service Manual - Page 246
3. Push the blue button. Figure 6-52 Remove the ADF roller assembly and separation pad (3 of 5) 4. Remove the ADF roller assembly. Figure 6-53 Remove the ADF roller assembly and separation pad (4 of 5 ) 216 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 247
5. Remove two screws (callout 1), and then remove the separation-pad assembly (callout 2). TIP: Use a #1 Phillips screwdriver to remove these screws. Figure 6-54 Remove the ADF roller assembly and separation pad (5 of 5) 2 1 Reinstall the ADF roller assembly Securely attach the ADF roller assembly - HP CM3530 | Service Manual - Page 248
Control-panel overlay 1. Gently pull up on the control-panel overlay. Figure 6-56 Remove the control-panel overlay (1 of 2) 2. Remove the control-panel overlay. Figure 6-57 Remove the control-panel overlay (2 of 2) 218 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 249
Control-panel assembly Before proceeding, remove the following components: ● Control-panel overlay. See Control-panel overlay on page 218. Remove the control-panel assembly 1. Release six tabs. Figure 6-58 Remove the control-panel assembly (1 of 3) 2. Pull the control-panel assembly toward the front - HP CM3530 | Service Manual - Page 250
3. Disconnect two connectors (callout 1), and then remove the control-panel assembly. Figure 6-60 Remove the control-panel assembly (3 of 3) 1 220 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 251
Right door (optional paper feeder) 1. Open the right door. Figure 6-61 Remove the right door; optional paper feeder (1 of 3) 2. Release one tab (callout 1), and then slide the stopper toward the right side of the product to remove it. Figure 6-62 Remove the right door; optional paper - HP CM3530 | Service Manual - Page 252
3. Support the door, and then release the door-retainer arm at the bottom of the door. Raise the door to release the lower hinge pin, and then remove the door. Figure 6-63 Remove the right door; optional paper feeder (3 of 3) 222 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 253
and scanner assembly Identification and location NOTE: Your product might not appear exactly as the one shown in the photos in this chapter. Although some photos do not show the ADF/scanner unit, the procedures in this chapter are appropriate for your product. Figure 6-64 External panels, covers - HP CM3530 | Service Manual - Page 254
, doors, and scanner assembly; identification and location (continued) Item Description 9 Rear-upper cover (see Rear-upper cover on page 236) 10 Tray cassette (see Tray cassette on page 199) 11 Front-door assembly (see Front-door assembly on page 211) 12 Front-upper cover (see Front-upper - HP CM3530 | Service Manual - Page 255
Front-upper cover 1. Open the right door and front door. Figure 6-65 Remove the front-upper cover (1 of 4) 2. Remove one screw. Figure 6-66 Remove the front-upper cover (2 of 4) ENWW External panels, covers, doors, and scanner assembly 225 - HP CM3530 | Service Manual - Page 256
3. Remove one screw. Figure 6-67 Remove the front-upper cover (3 of 4) 4. Lift the cover up, and then remove the front-upper cover. NOTE: The cover might be - HP CM3530 | Service Manual - Page 257
Right-door assembly 1. Open the right-door assembly Figure 6-69 Remove the right-door assembly (1 of 8) 2. Close the secondary transfer assembly. Figure 6-70 Remove the right-door assembly (2 of 8) ENWW External panels, covers, doors, and scanner assembly 227 - HP CM3530 | Service Manual - Page 258
3. Remove three screws (callout 1). Figure 6-71 Remove the right-door assembly (3 of 8) 1 4. Carefully release one link arm. Figure 6-72 Remove the right-door assembly (4 of 8) 228 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 259
5. Remove one screw (callout 2), and then remove the cover (callout 3). Figure 6-73 Remove the right-door assembly (5 of 8) 3 2 6. Disconnect two connectors (callout 4), and then release the wire harness from the guide (callout 5). TIP: It is easier to disconnect the lower connector if you first - HP CM3530 | Service Manual - Page 260
7. Remove two screws (callout 6). Figure 6-75 Remove the right-door assembly (7 of 8) 6 8. Remove the right-door assembly. Figure 6-76 Remove the right-door assembly (8 of 8) 230 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 261
Right-rear cover 1. Open the right-door assembly. Figure 6-77 Remove the right-rear cover (1 of 3) 2. Remove two screws (callout 1) and release one tab (callout 2). Figure 6-78 Remove the right-rear cover (2 of 3) 2 1 ENWW External panels, covers, doors, and scanner assembly 231 - HP CM3530 | Service Manual - Page 262
3. Rotate the bottom of the cover away from the product, and then remove the cover. Figure 6-79 Remove the right-rear cover (3 of 3) 232 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 263
Left cover 1. Remove four screws (callout 1). Figure 6-80 Remove the left cover (1 of 5) 1 2. Release the rear edge of the cover, and slightly separate the cover from the product. Figure 6-81 Remove the left cover (2 of 5) ENWW External panels, covers, doors, and scanner assembly 233 - HP CM3530 | Service Manual - Page 264
tab locations. Before proceeding, note the location of the mounting tabs. CAUTION: One tab (callout 2) is easily damaged when removing the cover. Be careful when then slightly slide the cover away from the front door to release one tab. CAUTION: You must flex the cover enough to release the front - HP CM3530 | Service Manual - Page 265
5. Slide the cover toward the rear of the product and rotate it away from the product and then remove the cover. Figure 6-84 Remove the left cover (5 of 5) ENWW External panels, covers, doors, and scanner assembly 235 - HP CM3530 | Service Manual - Page 266
Rear-upper cover 1. Release two thumb screws, and then disconnect one connector. Figure 6-85 Remove the rear-upper cover (1 of 4) 2. Remove two screws. Figure 6-86 Remove the rear-upper cover (2 of 4) 236 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 267
3. Rotate the rear-upper cover away from the product (callout 1), and then slide it toward the right (callout 2) to release one tab. Figure 6-87 Remove the rear-upper cover (3 of 4) 1 2 4. Remove the rear-upper cover. Figure 6-88 Remove the rear-upper cover (4 of 4) ENWW External panels, - HP CM3530 | Service Manual - Page 268
Rear cover Before proceeding, remove the following components: ● Right-rear cover. See Right-rear cover on page 231. ● Left cover. See Left cover on page 233. ● Rear-upper cover. See Rear-upper cover on page 236. Remove the rear cover 1. Remove eight screws (callout 1). Figure 6-89 Remove the rear - HP CM3530 | Service Manual - Page 269
, do not dislodge the power button. If the button is dislodged, see Reinstall the power button on page 241 to reinstall it. 1. Remove one screw (callout 1). Figure 6-91 Remove the right-front cover (1 of 5) 1 2. Remove two screws (callout 2). Figure 6-92 Remove the right-front cover (2 of 5) 2 ENWW - HP CM3530 | Service Manual - Page 270
3. Before you proceed, take note of the tab locations at the bottom of the cover. Figure 6-93 Remove the right-front cover (3 of 5) 4. Pull down on the cover to release three tabs (callout 3). TIP: It might be easier if you position the product at the edge of the work surface so that there is a - HP CM3530 | Service Manual - Page 271
5. Rotate the bottom of the cover away from the product, and then pull down on the cover to remove it. Figure 6-95 Remove the right-front cover (5 of 5) Reinstall the power button Snap the power button into the holders on the cover. Make sure that the spring is correctly installed. Figure 6-96 - HP CM3530 | Service Manual - Page 272
Scanner assembly Before proceeding, remove the following components: ● Control-panel overlay. See Control-panel overlay on page 218 ● Control-panel assembly. See Control-panel assembly on page 219. ● Rear-upper cover. See Rear-upper cover on page 236. Remove the scanner assembly 1. Remove two screws - HP CM3530 | Service Manual - Page 273
3. Lift the right side of the scanner assembly, and then move it slightly to the rear. Figure 6-99 Remove the scanner assembly (3 of 6) 2 1 4. Place the scanner assembly on top of the base. Figure 6-100 Remove the scanner assembly (4 of 6) ENWW External panels, covers, doors, and scanner assembly - HP CM3530 | Service Manual - Page 274
5. Disconnect one connector (callout 1), remove two thumb screws (callout 2), and then release one cable (callout 3). Figure 6-101 Remove the scanner assembly (5 of 6) 1 2 3 6. Remove the scanner assembly. Figure 6-102 Remove the scanner assembly (6 of 6) 244 Chapter 6 Removal and replacement - HP CM3530 | Service Manual - Page 275
Delivery cover Before proceeding, remove the following components: ● Control-panel overlay. See Control-panel overlay on page 218. ● Control-panel assembly. See Control-panel assembly on page 219. ● Front-upper cover. See Front-upper cover on page 225. ● Rear-upper cover. See Rear-upper cover on - HP CM3530 | Service Manual - Page 276
2. Lift up (callout 1) and slide the delivery cover (callout 2). Figure 6-104 Remove the delivery cover (2 of 3) 2 1 3. Remove the delivery cover. Figure 6-105 Remove the delivery cover (3 of 3) 246 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 277
cover. See Rear-upper cover on page 236. ● Scanner assembly. See Scanner assembly on page 242. Remove the left-upper cover 1. Remove one screw (callout 1) and one tab (callout 2). Figure 6-106 Remove the left-upper cover (1 of 2) 2 1 ENWW External panels, covers, doors, and scanner assembly 247 - HP CM3530 | Service Manual - Page 278
2. Remove the left-upper cover. Figure 6-107 Remove the left-upper cover (2 of 2) 248 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 279
Front stapler cover and right-side stapler cover Before proceeding, remove the following components: ● Control-panel overlay. See Control-panel overlay on page 218. ● Control-panel assembly. See Control-panel assembly on page 219. ● Rear-upper cover. See Rear-upper cover on page 236. ● Scanner - HP CM3530 | Service Manual - Page 280
2. Remove two screws. Figure 6-109 Remove the front stapler cover and right-side stapler cover (2 of 13) 3. Slide the cover toward the front of the product while releasing two tabs. Figure 6-110 Remove the front stapler cover and right-side stapler cover (3 of 13) 250 Chapter 6 Removal and - HP CM3530 | Service Manual - Page 281
4. Slighty raise the cover and then release one tab. Figure 6-111 Remove the front stapler cover and right-side stapler cover (4 of 13) 5. Rotate the cover up, and then remove the cover. Figure 6- - HP CM3530 | Service Manual - Page 282
6. Remove one screw. Figure 6-113 Remove the front stapler cover and right-side stapler cover (6 of 13) 7. Remove two screws. Figure 6-114 Remove the front stapler cover and right-side stapler cover (7 of 13) 252 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 283
8. Remove one screw. Figure 6-115 Remove the front stapler cover and right-side stapler cover (8 of 13) 9. Release one tab. Figure 6-116 Remove the front stapler cover and right-side stapler cover (9 of 13) ENWW External panels, covers, doors, and scanner assembly 253 - HP CM3530 | Service Manual - Page 284
10. Rotate the cover. Figure 6-117 Remove the front stapler cover and right-side stapler cover (10 of 13) 11. Disconnect one connector. Figure 6-118 Remove the front stapler cover and right-side stapler cover (11 of 13) 254 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 285
sheet-metal cover (callout 2). Figure 6-119 Remove the front stapler cover and right-side stapler cover (12 of 13) 2 1 13. Separate the stapler power supply from the cover, and then remove the cover. Figure 6-120 Remove the front stapler cover and right-side stapler cover (13 of 13) ENWW External - HP CM3530 | Service Manual - Page 286
Reinstall the right-side stapler cover 1. Insert one tab. Figure 6-121 Reinstall the right-side stapler cover (1 of 3) 2. Carefully bend the right-upper cover A around the chassis. Figure 6-122 Reinstall the right-side stapler cover (2 of 3) 256 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 287
3. Insert three tabs (callout 1) into three slots (callout 2). Figure 6-123 Reinstall the right-side stapler cover (3 of 3) 2 1 ENWW External panels, covers, doors, and scanner assembly 257 - HP CM3530 | Service Manual - Page 288
Right-top cover Before proceeding, remove the following components: ● Automatic document feeder (ADF). See Automatic document feeder (ADF) on page 212 ● Control-panel overlay. See Control-panel overlay on page 218. ● Control-panel assembly. See Control-panel assembly on page 219. ● Rear-upper cover. - HP CM3530 | Service Manual - Page 289
2. Release one tab. Figure 6-125 Remove the right-top cover (2 of 5) 3. Release three tabs. Figure 6-126 Remove the right-top cover (3 of 5) ENWW External panels, covers, doors, and scanner assembly 259 - HP CM3530 | Service Manual - Page 290
4. Release two tabs. Figure 6-127 Remove the right-top cover (4 of 5) 5. Remove the right-top cover. Figure 6-128 Remove the right-top cover (5 of 5) 260 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 291
on page 225. ● Left cover. See Left cover on page 233. ● Scanner assembly. See Scanner assembly on page 242. Remove the front-top cover 1. Remove one screw (callout 1). Figure 6-129 Remove the front-top cover (1 of 2) 1 2. Slide the cover toward the left side of the product to release it, and then - HP CM3530 | Service Manual - Page 292
Front-top cover on page 261. Remove the rear-top cover 1. Release the stapler power supply cable and one wire harness from the retainers (callout 1). NOTE: You might have to disconnect one end of the power supply cable to release it from the retainers. Figure 6-131 Remove the rear-top cover (1 of - HP CM3530 | Service Manual - Page 293
2. Remove two screws (callout 2), and then remove the cover. Figure 6-132 Remove the rear-top cover (2 of 2) 2 ENWW External panels, covers, doors, and scanner assembly 263 - HP CM3530 | Service Manual - Page 294
product. If necessary, remove the components listed at the beginning of a procedure before proceeding to service the product. Stapler assembly Before proceeding, remove the following components: ● Automatic document feeder (ADF) assembly. See Automatic document feeder (ADF) on page 212. ● Control - HP CM3530 | Service Manual - Page 295
2. Lift up (callout 1) and remove the stapler assembly (callout 2). Figure 6-134 Remove the stapler assembly (2 of 2) 2 1 Reinstall the stapler assembly Insert the hooks on the stapler assembly (callout 1) into the chassis (callout 2), and then slide the stapler assembly down to engage the hooks. - HP CM3530 | Service Manual - Page 296
● Front stapler cover and right-side stapler cover. See Front stapler cover and right-side stapler cover on page 249. Remove the stapler power supply Disconnect one connector, and then remove the power supply. Figure 6-136 Remove the stapler power supply 266 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 297
result in severe damage to that product and cause it to be unusable. HP recommends that if you remove and replace the ICB, you should destroy the see DC controller PCA on page 183. 1. Disconnect one connector (callouts 1; J105), and then remove one screw (callout 2). Figure 6-137 Remove the ICB (1 - HP CM3530 | Service Manual - Page 298
2. Carefully rotate and slide the ICB up and away from the chassis, and then disconnect one connector (callout 3). Figure 6-138 Remove the ICB (2 of 3) 3 3. Remove the ICB. Figure 6-139 Remove the ICB (3 of 3) 268 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 299
Reinstall the ICB The ICB bracket (callout 1) must be properly engaged on the chassis (callout 2). Figure 6-140 Reinstall the ICB 1 2 ENWW Internal assemblies 269 - HP CM3530 | Service Manual - Page 300
remove five screws and the bracket, see Figure 6-141 Remove the DC controller PCA and tray (1 of 4) on page 270 and Figure 6-144 Remove the DC controller PCA and tray (4 of 4) on page 272. 1. Remove one screw (callout 1), and then remove the sheet-metal bracket (callout 2). Figure 6-141 Remove the - HP CM3530 | Service Manual - Page 301
. Reinstallation tip The connector locations J133 and J134 are not used. Figure 6-142 Remove the DC controller PCA and tray (2 of 4) 3. Remove four screws (callout 3), and then remove the DC controller PCA. Figure 6-143 Remove the DC controller PCA and tray (3 of 4) 3 ENWW Internal assemblies 271 - HP CM3530 | Service Manual - Page 302
4. If necessary, remove four screws (callout 4), remove the wire guide (callout 5), and then remove the sheet-metal tray. Figure 6-144 Remove the DC controller PCA and tray (4 of 4) 4 5 272 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 303
board (ICB). See Interconnect board (ICB) on page 267. NOTE: If you are removing the power supply for internal product access, it is recommended that you leave the ICB installed on the power supply assembly. Remove the LVPS CAUTION: ESD-sensitive part. NOTE: The formatter cage is attached to the - HP CM3530 | Service Manual - Page 304
2. Push in on the locking tab to release the retainer (callout 2), and then separate the retainer from the assembly. NOTE: The retainer remains attached to the wire harness, and is disengaged from the assembly. Figure 6-146 Remove the LVPS (2 of 10) 2 3. Remove three screws (callout 3), and then - HP CM3530 | Service Manual - Page 305
4. Remove five screws (callout 5). NOTE: The illustration below shows the ICB removed. Figure 6-148 Remove the LVPS (4 of 10) 5 5. Disconnect one connector (callout 6), and then remove the wire from the guide (callout 7). Figure 6-149 Remove the (5 of 10) 7 6 ENWW Internal assemblies 275 - HP CM3530 | Service Manual - Page 306
6. Release one tab and lift up the wire cover. Figure 6-150 Remove the (6 of 10) 7. Remove three screws (callout 8). Figure 6-151 Remove the LVPS (7 of 10) 8 276 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 307
8. Rotate the formatter cage away from the top of the product. Figure 6-152 Remove the LVPS (8 of 10) 9. Remove the assembly. Figure 6-153 Remove the LVPS (9 of 10) ENWW Internal assemblies 277 - HP CM3530 | Service Manual - Page 308
10. Remove four screws (callout 9), and then separate the formatter cage from the low-voltage power supply. Figure 6-154 Remove the LVPS (10 of 10) 9 278 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 309
scanner assembly glass-side down on a clean surface or piece of paper. CAUTION: Dust or debris can scratch the scanner glass and cause print-quality problems. If possible, place the scanner on a clean lint-free cloth. 2. Release two thumb screws, and then remove - HP CM3530 | Service Manual - Page 310
(callout 1), disconnect two connectors (callout 2), and then release the wires from the guides (callout 3). Figure 6-156 Remove the SCB (2 of 8) 2 3 1 4. Release one tab (callout 1), and then disengage the ferrite assembly (callout 2). Figure 6-157 Remove the SCB (3 of 8) 2 1 280 Chapter - HP CM3530 | Service Manual - Page 311
5. Disconnect one FFC, and then remove the ferrite assembly from the FFC. Figure 6-158 Remove the SCB (4 of 8) 6. Release two retainers (callout 1), disconnect two connectors (callout 2), and then move the wires to the side. Figure 6-159 Remove the (5 of 8) 2 1 ENWW Internal assemblies 281 - HP CM3530 | Service Manual - Page 312
7. Remove two screws. Figure 6-160 Remove the SCB (6 of 8) 8. Gently slide the SCB, and then release two wire harnesses (callout 1). Figure 6-161 Remove the SCB (7 of 8) 1 282 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 313
9. Remove the SCB. Figure 6-162 Remove the SCB (8 of 8) Reinstall the SCB When reinstalling the SCB, fully engage the guides on both sides of the SCB with the slots on the scanner assembly. Reinstallation tip Make sure that the control-panel USB cable is properly - HP CM3530 | Service Manual - Page 314
roller. Skin oils on the roller can cause paper pickup problems. 1. Open Tray 1, release two tabs (callout 1), and then rotate the Tray 1 pickup-roller solenoid plate, and then manually rotate the roller into the correct position to remove the roller. Figure 6-165 Remove the pickup roller (Tray - HP CM3530 | Service Manual - Page 315
Delivery fan, cartridge fan, and environmental sensor Before proceeding, remove the following components: ● Left cover. See Left cover on page 233. Remove the delivery fan, cartridge fan, and environmental sensor 1. Remove five screws (callout 1), and then remove the sheet-metal plate (callout 2). - HP CM3530 | Service Manual - Page 316
3. Release two tabs (callout 4), and then slide the delivery-fan and cartridge-fan assembly toward the power-supply side of the product to release it. Figure 6-168 Remove the delivery fan, cartridge fan, and environmental sensor (3 of 9) 4 4. Pull the assembly slightly out of - HP CM3530 | Service Manual - Page 317
5. Remove one screw (callout 6), and then remove the cover (callout 7). Figure 6-170 Remove the delivery fan, cartridge fan, and environmental sensor (5 of 9) 7 6 6. Disconnect two connectors (callout 8), and - HP CM3530 | Service Manual - Page 318
7. Remove the antistatic foam (callout 10). Figure 6-172 Remove the delivery fan, cartridge fan, and environmental sensor (7 of 9) 10 8. Release one tab (callout 11). Figure 6-173 Remove the delivery fan, cartridge fan, and environmental sensor (8 of 9) 11 288 Chapter 6 Removal and replacement - HP CM3530 | Service Manual - Page 319
9. Disconnect one connector (callout 12), and then remove the environmental sensor. CAUTION: ESD-sensitive part. Figure 6-174 Remove the delivery fan, cartridge fan, and environmental sensor (9 of 9) 12 ENWW Internal assemblies 289 - HP CM3530 | Service Manual - Page 320
-collection unit. See Toner-collection unit on page 190. ● Left cover. See Left cover on page 233. Remove the toner-collection sensor 1. Remove five screws (callout 1), and then remove the sheet-metal plate (callout 2). Figure 6-175 Remove the toner-collection sensor (1 of 4) 2 1 2. Disconnect one - HP CM3530 | Service Manual - Page 321
3. Remove one screw (callout 4). Reinstallation tip When you reinstall the sensor, make sure that the tab (callout 5) on the sensor body completely engages the slot in the product chassis. Figure 6-177 Remove the toner-collection sensor (3 of 4) 4 5 4. Remove the toner-collection sensor. Figure - HP CM3530 | Service Manual - Page 322
proceeding, remove the following components: ● Toner-collection unit. See Toner-collection unit on page 190. ● Intermediate transfer belt (ITB). See Intermediate transfer belt (ITB) on page 209. ● Left cover. See Left cover on page 233. Remove the residual-toner-feed motor NOTE: Be careful. Do - HP CM3530 | Service Manual - Page 323
2. Remove the cover. Figure 6-180 Remove the residual-toner-feed motor (2 of 7) 3. Disconnect one connector (callout 3). Figure 6-181 Remove the residual-toner-feed motor (3 of 7) 3 ENWW Internal assemblies 293 - HP CM3530 | Service Manual - Page 324
two screws (callout 4). Figure 6-182 Remove the residual-toner-feed motor (4 of 7) 4 5. Be careful. Do not dislodge the residual-toner collection door when you remove the assembly. If the door becomes dislodged, see Reinstall the residual-toner collection door on page 296 to reinstall it. Figure - HP CM3530 | Service Manual - Page 325
6. Push the assembly into the product to release it. Figure 6-184 Remove the residual-toner-feed motor (6 of 7) 7. Remove the motor. Figure 6-185 Remove the residual-toner-feed motor (7 of 7) ENWW Internal assemblies 295 - HP CM3530 | Service Manual - Page 326
Reinstall the residual-toner collection door Snap the residual-toner collection door into the holders on the assembly. Make sure that the spring is correctly installed. Figure 6-186 Reinstall the residual-toner collection door 296 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 327
Registration density (RD) sensor assembly Before proceeding, remove the following components: ● Secondary transfer assembly. See Secondary transfer assembly on page 207. ● Intermediate transfer belt (ITB). See Intermediate transfer belt (ITB) on page 209. Remove the RD sensor assembly 1. Remove two - HP CM3530 | Service Manual - Page 328
3. Carefully separate the assembly from the product. The assembly wire harnesses are still attached to the product. CAUTION: Do not damage the shutter as it passes through the chassis. Figure 6-189 Remove the RD sensor assembly (3 of 6) 4. Disconnect two connectors (callout 2) on the back side of - HP CM3530 | Service Manual - Page 329
5. Push in on the locking tab to release the retainer (callout 3), and then separate the retainer from the assembly. NOTE: The retainer remains attached to the wire harness, and disengages from the assembly. Figure 6-191 Remove the RD sensor assembly (5 of 6) 3 6. Remove the assembly. Figure 6-192 - HP CM3530 | Service Manual - Page 330
-upper cover on page 236. ● Rear cover. See Rear cover on page 238. Remove the power-supply fan and fan duct 1. Disconnect one connector (callout 1; J119) and release the wire harnesses from the guide (callout 2). NOTE: To locate DC controller connector locations, see DC controller PCA on page 183 - HP CM3530 | Service Manual - Page 331
. Look at the arrows embossed on the fan frame that indicate air flow direction. Figure 6-194 Remove the power-supply fan (2 of 4) 3 3. To remove the fan and fan duct: Remove one screw (callout 4), and then release the wire harnesses from the guides on the fan duct. Figure 6-195 Remove the power - HP CM3530 | Service Manual - Page 332
4. To remove the fan and fan duct: Release one tab (callout 5), and then remove the fan and fan duct (callout 6). Figure 6-196 Remove the power-supply fan (4 of 4) 6 5 302 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 333
and fan duct. See Power-supply fan and fan duct on page 300. Remove the registration assembly NOTE: If a replacement registration assembly is installed, you must use the control-panel menus to reset the registration-roller count. 1. Remove two screws (callout 1). Figure 6-197 Remove the registration - HP CM3530 | Service Manual - Page 334
the cover to release one tab, and then rotate the cover away from the product to remove it. Figure 6-198 Remove the registration assembly (2 of 8) 3. Release two green latches (callout 2), and then lower the feed guide. Reinstallation tip Make sure that the feed guide snaps into the closed position - HP CM3530 | Service Manual - Page 335
4. Remove three screws (callout 3). Figure 6-200 Remove the registration assembly (4 of 8) 3 5. Separate the assembly from the product, release one tab (callout 4), and then remove the cover (callout 5). CAUTION: The assembly is still attached to the product by the wire harnesses. Figure 6-201 - HP CM3530 | Service Manual - Page 336
6. Disconnect one connector (callout 6), and then release the wire harness from the retainer. Figure 6-202 Remove the registration assembly (6 of 8) 6 7. Disconnect three connectors (callout 7) on the back - HP CM3530 | Service Manual - Page 337
8. Remove the assembly. Reinstallation tip When you reinstall the registration assembly, make sure that it is correctly positioned in the product. The tabs on the assembly must fit into the slots in the product chassis and the assembly should fit securely up against the product chassis. Figure 6-204 - HP CM3530 | Service Manual - Page 338
access, you can remove the ICB and the low-voltage power supply as a single component. ● Low-voltage power supply (LVPS). See Low-voltage power supply (LVPS) on page 273. Remove the high-voltage power supply lower CAUTION: ESD-sensitive part. 1. Disconnect two connectors (callout 1), and then - HP CM3530 | Service Manual - Page 339
three locking clips (callout 3). CAUTION: Do not damage the PCA with the screwdriver. Figure 6-206 Remove the high-voltage power supply lower (2 of 4) 3 3. Disconnect one connector (callout 4; J114), and then release five clips (callout 5). NOTE: To locate DC controller connector locations, see DC - HP CM3530 | Service Manual - Page 340
the top of the power supply away from the chassis, and then disconnect one connector (callout 6). Remove the power supply Figure 6-208 Remove the high-voltage power supply lower (4 of 4) 6 Reinstall the high-voltage power supply lower When you reinstall the power supply, look through the holes in - HP CM3530 | Service Manual - Page 341
, you can remove the ICB and the low-voltage power supply as a single component. ● Low-voltage power supply (LVPS). See Low-voltage power supply (LVPS) on page 273. ● High-voltage power supply lower. See High-voltage power supply lower on page 308. Remove the developing-disengagement motor 1. Remove - HP CM3530 | Service Manual - Page 342
2. Remove the motor. Figure 6-211 Remove the developing-disengagement motor (2 of 2) 312 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 343
ICB and the low-voltage power supply as a single component. ● Low-voltage power supply. See Low-voltage power supply (LVPS) on page 273. ● High-voltage power supply lower. See High-voltage power supply lower on page 308. Remove the pickup motor Disconnect one connector (callout 1), remove two screws - HP CM3530 | Service Manual - Page 344
, you can remove the ICB and the low-voltage power supply as a single component. ● Low-voltage power supply (LVPS). See Low-voltage power supply (LVPS) on page 273. ● High-voltage power supply lower. See High-voltage power supply lower on page 308. Remove the lifter-drive assembly 1. Disconnect - HP CM3530 | Service Manual - Page 345
2. Remove five screws (callout 2), and then remove the assembly. Figure 6-214 Remove the lifter-drive assembly (2 of 2) 2 ENWW Internal assemblies 315 - HP CM3530 | Service Manual - Page 346
(LVPS). See Low-voltage power supply (LVPS) on page 273. ● High-voltage power supply lower. See High-voltage power supply lower on page 308. Remove the cassette-pickup drive assembly NOTE: To remove the pickup motor only, see Pickup motor on page 313. 1. Remove one screw (callout 1), and then remove - HP CM3530 | Service Manual - Page 347
page 183. Figure 6-216 Remove the cassette-pickup drive assembly (2 of 10) 33 3. Disconnect one connector (callout 4; J119), remove one screw (callout 5), and then release the wire harness from the guides. NOTE: To locate DC controller connector locations, see DC controller PCA on page 183. Figure - HP CM3530 | Service Manual - Page 348
4. Release one tab (callout 6), and then remove the fan and fan duct (callout 7). Figure 6-218 Remove the cassette-pickup drive assembly (4 of 10) 7 6 5. Disconnect five connectors (callout 8; J110, J111 on the DC controller PCA), release the FFCs from the guide (callout 9), and then release the - HP CM3530 | Service Manual - Page 349
6. Release one tab (callout 10), and then remove the guide. Figure 6-220 Remove the cassette-pickup drive assembly (6 of 10) 10 7. Release one tab (callout 11), and then remove the guide. Figure 6-221 Remove the cassette-pickup drive assembly (7 of 10) 11 ENWW Internal assemblies 319 - HP CM3530 | Service Manual - Page 350
8. Remove two screws (callout 12), and then remove the high-voltage bracket (callout 13). Figure 6-222 Remove the cassette-pickup drive assembly (8 of 10) 12 13 9. Remove three screws (callout 14). Figure 6-223 Remove the cassette-pickup drive assembly (9 of 10) 14 320 Chapter 6 Removal and - HP CM3530 | Service Manual - Page 351
10. Carefully remove the assembly. CAUTION: The gears, arm, and spring on the assembly are not captive. Use your finger to secure the arm and spring as you remove the assembly. If the gears, arm, or spring become dislodged, see Reinstall the cassette-pickup drive assembly on page 321. Figure 6-224 - HP CM3530 | Service Manual - Page 352
2. Make sure that the spring (callout 2) is correctly installed. Figure 6-226 Reinstall the cassette-pickup drive assembly (2 of 3) 2 3. Make sure that the gears, arm, and spring are correctly installed. Figure 6-227 Reinstall the cassette-pickup drive assembly (3 of 3) 322 Chapter 6 Removal and - HP CM3530 | Service Manual - Page 353
assembly on page 303. ● High-voltage power supply lower. See High-voltage power supply lower on page 308. ● Cassette-pickup drive assembly. SeeCassette-pickup drive assembly on page 316. Remove the cassette-pickup assembly 1. Release one tab (callout 1), and then remove the gear (callout - HP CM3530 | Service Manual - Page 354
2. Remove two screws (callout 3). Figure 6-229 Remove the cassette-pickup assembly (2 of 3) 3 3. Remove the assembly. Figure 6-230 Remove the cassette-pickup assembly (3 of 3) 324 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 355
Laser/scanner assembly (Y/M) Before proceeding, remove the following components: ● Toner collection unit. See Toner-collection unit on page 190. ● Formatter PCA. See Formatter PCA on page 192. ● Right-rear cover. See Right-rear cover on page 231. ● Left cover. See Left - HP CM3530 | Service Manual - Page 356
3), and then release the wire harnesses from the guide (callout 4). Figure 6-232 Remove the laser/scanner assembly (Y/M) (2 of 12) 4 3 3. Release one tab (callout 5), and then remove the guide (callout 6). Figure 6-233 Remove the laser/scanner assembly (Y/M) (3 of 12) 5 6 326 Chapter 6 Removal and - HP CM3530 | Service Manual - Page 357
(callout 7), and then remove the cover (callout 8). Figure 6-234 Remove the laser/scanner assembly (Y/M) (4 of 12) 8 7 5. Disconnect one FFC (callout 9), and then release one spring (callout 10). CAUTION: The spring is not captive. Do not lose the spring when it is removed. Use a pair of needle - HP CM3530 | Service Manual - Page 358
larger connector on the right side from the bottom. Disconnect the two smaller connectors on the right side from the top. Figure 6-236 Remove the laser/scanner assembly (Y/M) (6 of 12) 11 7. Release two tabs (callout 12), and then slide the fan assembly toward the power - HP CM3530 | Service Manual - Page 359
of the product, disconnect two connectors (callout 13), and then remove the assembly. Figure 6-238 Remove the laser/scanner assembly (Y/M) (8 of 12) 13 9. Remove one screw (callout 14), and then release one spring (callout 15). CAUTION: The spring is not captive. Do not lose the spring when it is - HP CM3530 | Service Manual - Page 360
10. Remove the toner collection sensor. Figure 6-240 Remove the laser/scanner assembly (Y/M) (10 of 12) 11. Rotate the front of the laser/scanner assembly down (callout 1), and then slide it toward the right (callout 2). Lower the left corner, and then rotate the left corner out of the - HP CM3530 | Service Manual - Page 361
12. Pull the laser/scanner assembly straight out of the product to remove it. Figure 6-242 Remove the laser/scanner assembly (Y/M) (12 of 12) ENWW Internal assemblies 331 - HP CM3530 | Service Manual - Page 362
Laser/scanner assembly (C/Bk) Before proceeding, remove the following components: ● Toner collection unit. See Toner-collection unit on page 190. ● Formatter PCA. See Formatter PCA on page 192. ● Right-rear cover. See Right-rear cover on page 231. ● Left cover. See Left - HP CM3530 | Service Manual - Page 363
2. Disconnect one connector (callout 3). Figure 6-244 Remove the laser/scanner assembly (C/Bk) (2 of 7) 3 3. Remove two screws (callout 4) located below the front door. Figure 6-245 Remove the laser/scanner assembly (C/Bk) (3 of 7) 4 ENWW Internal assemblies 333 - HP CM3530 | Service Manual - Page 364
4. Open the front door, and then remove one screw (callout 5) and the cover (callout 6). Figure 6-246 Remove the laser/scanner assembly (C/Bk) (4 of 7) 6 5 5. Remove two screws (callout 7). Use your finger to release the locking tab (callout 8), and then remove the cover. CAUTION: Be careful. - HP CM3530 | Service Manual - Page 365
6. Release one spring (callout 9). CAUTION: The spring is not captive. Do not lose the until you can see the PCA, and then remove the assembly from the product. Reinstallation tip When the laser/scanner is properly positioned in the chassis, the plastic parts which protrude at the front and rear of - HP CM3530 | Service Manual - Page 366
Reinstall the protective glass cleaner (PGC) actuators 1. The following figure shows a dislodged PGC actuator. TIP: If the actuator and spring are only slightly dislodged, you might be able to easily push them back into place. Figure 6-250 Reinstall the PGC actuators (1 of 5) 2. Remove the actuator - HP CM3530 | Service Manual - Page 367
chassis. Figure 6-252 Reinstall the PGC actuators (3 of 5) 2 1 3 4. Place the end of the actuator into the PGC rod, and then use a small flat blade screw driver to fasten the end of the spring on the tab on the chassis. Figure 6-253 Reinstall the PGC actuators (4 of 5) ENWW Internal assemblies 337 - HP CM3530 | Service Manual - Page 368
5. Push down on the actuator to seat it into place. Verify that the actuators is correctly installed. The PGC actuator should freely move when you push in on the actuator. Figure 6-254 Reinstall the PGC actuators (5 of 5) 338 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 369
page 267. ● DC controller. See DC controller PCA and tray on page 270. ● Low-voltage power supply (LVPS). See Low-voltage power supply (LVPS) on page 273. Remove the high-voltage power supply upper CAUTION: ESD-sensitive part. 1. Remove one screw (callout 1). Figure 6-255 Remove the high-voltage - HP CM3530 | Service Manual - Page 370
not need to completely remove the sheet-metal plate to access the power supply. Figure 6-256 Remove the high-voltage power supply upper (2 of 5) 2 3. Disconnect two connectors (J201, J202; callout 3) from the back side of the power supply. NOTE: For clarity, the figure in this step shows the ADF and - HP CM3530 | Service Manual - Page 371
4. Remove three screws (callout 4). Figure 6-258 Remove the high-voltage power supply upper (4 of 5) 4 5. Release four tabs (callout 5), and then remove the power supply. Figure 6-259 Remove the high-voltage power supply upper (5 of 5) 5 ENWW Internal assemblies 341 - HP CM3530 | Service Manual - Page 372
seated against the PCA. NOTE: One wire harness (callout 1) is disconnected at both ends. Do not lose the wire harness. Position the FFC (callout 2) over the cable guide when you reinstall the power supply. Figure 6-260 Reinstall the high-voltage power supply upper 1 2 342 Chapter 6 Removal and - HP CM3530 | Service Manual - Page 373
and the low-voltage power supply as a single component. ● Low-voltage power supply (LVPS). See Low-voltage power supply (LVPS) on page 273. ● High-voltage power supply upper. See High-voltage power supply upper on page 339. Remove the drum motor 1 ▲ Disconnect one connector (callout 1), remove four - HP CM3530 | Service Manual - Page 374
(LVPS). See Low-voltage power supply (LVPS) on page 273. ● High-voltage power supply upper. See High-voltage power supply upper on page 339. Remove the drum motor 2 or drum motor 3 ▲ Do one of the following: ● Remove drum motor 2: Disconnect one connector (callout 1), remove four screws (callout - HP CM3530 | Service Manual - Page 375
DC controller PCA and tray on page 270. ● Low-voltage power supply (LVPS). See Low-voltage power supply (LVPS) on page 273. ● High-voltage power supply upper. See High-voltage power supply upper on page 339. Remove the fuser motor Disconnect one connector (callout 1), remove three screws (callout - HP CM3530 | Service Manual - Page 376
. See DC controller PCA and tray on page 270. ● Low-voltage power supply (LVPS). See Low-voltage power supply (LVPS) on page 273. ● Power-supply fan and fan duct. See Power-supply fan and fan duct on page 300. ● High-voltage power supply lower. See High-voltage power supply lower on page 308. ● High - HP CM3530 | Service Manual - Page 377
2. Release the wire harnesses from the guide (callout 3), and then remove one screw (callout 4). Figure 6-265 Remove the main-drive assembly (2 of 7) 4 3 3. Lift the high-voltage bracket up to release it, and then remove the bracket. Figure 6- - HP CM3530 | Service Manual - Page 378
4. Disconnect seven connectors (callout 5), and then release the wire harnesses from the guides. Figure 6-267 Remove the main-drive assembly (4 of 7) 5 5. Remove two screws (callout 6), and then remove the sheet-metal plates (callout 7). Figure 6-268 Remove the main- - HP CM3530 | Service Manual - Page 379
6. Release the FFCs and lower wiring harness from the guide, and then release one tab (callout 8) and remove the guide. Figure 6-269 Remove the main-drive assembly (6 of 7) 8 7. Remove ten screws (callout 9), and then carefully remove the assembly. CAUTION: Be careful when you remove the - HP CM3530 | Service Manual - Page 380
Reinstall the main-drive assembly 1. Remove the bracket (callout 1), two guides (callout 2), and the developing-disengagement motor (callout 3). Install the bracket and guides on the replacement main-drive assembly. NOTE: Do not install the developing-disengagement motor on the assembly (this motor - HP CM3530 | Service Manual - Page 381
3. Slowly rotate the shaft near the black cam. WARNING! Do not touch the plastic gears or cams. You must not wipe away any of the grease that is applied to these components. Always rotate the gears and cams by rotating the metal drive shaft. Figure 6-273 Reinstall the main-drive assembly (3 of 11) - HP CM3530 | Service Manual - Page 382
5. Verify that the cams (callout 5) align correctly. TIP: The second cam in from the right (the white cam to the left of the black cam), should have the second hole aligned with the hole in the sheet-metal chassis. The third cam in from the right, should have the third hole aligned with the hole in - HP CM3530 | Service Manual - Page 383
7. When the assembly is placed on the chassis, the pin on the swing gear and on the bracket (callout 6), must align with the holes in the chassis (callout 7). Figure 6-277 Reinstall the main-drive assembly (7 of 11) 7 6 8. Position the assembly on the chassis. Figure 6-278 Reinstall the main-drive - HP CM3530 | Service Manual - Page 384
9. Use your finger to push in on the assembly, and use a small flat blade screwdriver to align the pin on the swing gear with the hole in the chassis. Figure 6-279 Reinstall the main-drive assembly (9 of 11) 10. When the assembly is correctly installed against the chassis, the pin above the swing - HP CM3530 | Service Manual - Page 385
, and then reinstall the developing-disengagement motor (callout 8). TIP: After reassembling the product, use the Diagnostics menu to print a Color Band Test page. If the test page shows one or more color planes are not printing (usually in the upper left corner of the page), the cam or cams for the - HP CM3530 | Service Manual - Page 386
. See DC controller PCA and tray on page 270. ● Low-voltage power supply (LVPS). See Low-voltage power supply (LVPS) on page 273. ● Power-supply fan and fan duct. See Power-supply fan and fan duct on page 300. ● High-voltage power supply lower. See High-voltage power supply lower on page 308. ● High - HP CM3530 | Service Manual - Page 387
Remove the fuser-drive assembly 1. Disconnect one connector (callout 1), and then release the wire harnesses from the guide (callout 2). Figure 6-282 Remove the fuser-drive assembly (1 of 6) 2 1 2. Remove two screws (callout 3), and then remove the guide (callout 4). Figure 6-283 Remove the fuser- - HP CM3530 | Service Manual - Page 388
(callout 5), and then remove the sheet-metal plate (callout 6). Figure 6-284 Remove the fuser-drive assembly (3 of 6) 6 5 4. Remove one screw (callout 7), and then remove the cover (callout 8). Figure 6-285 Remove the fuser-drive assembly (4 of 6) 8 7 358 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 389
5. Remove five screws (callout 9). Figure 6-286 Remove the fuser-drive assembly (5 of 6) 9 6. Carefully remove the assembly. CAUTION: A gear on the assembly is not captive. Do not lose the gear when you remove the assembly. If the gear becomes dislodged, see Reinstall the fuser-drive assembly on - HP CM3530 | Service Manual - Page 390
Reinstall the fuser-drive assembly If the gear (callout 1) is dislodged when the assembly is removed, use the figure below to correctly install it on the assembly. Figure 6-288 Reinstall the fuser-drive assembly 1 360 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 391
(ICB). See Interconnect board (ICB) on page 267. ● DC controller PCA. See DC controller PCA and tray on page 270. ● Low-voltage power supply (LVPS). See Low-voltage power supply (LVPS) on page 273. ● Power-supply fan and fan duct. See Power-supply fan and fan duct on page 300. ● High-voltage power - HP CM3530 | Service Manual - Page 392
Remove the delivery assembly 1. Remove two screws (callout 1), and then remove the guide (callout 2). Figure 6-289 Remove the delivery assembly (1 of 5) 2 1 2. Remove two screws (callout 3). Figure 6-290 Remove the delivery assembly (2 of 5) 3 362 Chapter 6 Removal and replacement ENWW - HP CM3530 | Service Manual - Page 393
4), and then remove the gear (callout 5). Figure 6-291 Remove the delivery assembly (3 of 5) 5 4 4. Release one tab (callout 6), and then rotate the locking clip until the tab on the clip aligns with the slot in the chassis. Figure 6-292 Remove the - HP CM3530 | Service Manual - Page 394
5. Disconnect one connector (callout 7), remove two screws (callout 8), and then carefully lift the assembly (callout 9) off of the product to remove it. CAUTION: A solenoid arm (on the - HP CM3530 | Service Manual - Page 395
Reinstall the delivery assembly 1. Make sure that the solenoid arm is correctly installed on the assembly. Figure 6-294 Reinstall the delivery assembly (1 of 2) 2. Make sure that the spring is correctly installed on the assembly. Figure 6-295 Reinstall the delivery assembly (2 of 2) ENWW Internal - HP CM3530 | Service Manual - Page 396
(ICB). See Interconnect board (ICB) on page 267. ● DC controller PCA. See DC controller PCA and tray on page 270. ● Low-voltage power supply (LVPS). See Low-voltage power supply (LVPS) on page 273. ● Power-supply fan and fan duct. See Power-supply fan and fan duct on page 300. ● High-voltage power - HP CM3530 | Service Manual - Page 397
Remove the duplex-drive assembly 1. Disconnect two connectors (callout 1), and then remove three screws (callout 2). Figure 6-296 Remove the duplex-drive assembly (1 of 2) 2 1 2. Remove the assembly. Figure 6-297 Remove the duplex-drive assembly (2 of 2) ENWW Internal assemblies 367 - HP CM3530 | Service Manual - Page 398
page 203. For information about removing the Tray 3 cassette, see Tray cassette on page 199. For information about removing the right door (optional paper feeder), see Right door (optional paper feeder) on page 221 Drawer connector 1. With a small screwdriver, lift one tab and then slide the drawer - HP CM3530 | Service Manual - Page 399
Menu map ● Troubleshooting process ● Tools for troubleshooting ● Control-panel messages ● Event log messages ● Clear paper jams ● Solve paper-handling problems ● Use manual print modes ● Solve image-quality problems ● Solve performance problems ● Solve connectivity problems ● Service mode functions - HP CM3530 | Service Manual - Page 400
paused, or set to print offline. Windows: Click Start, click Settings, and then click Printers or Printers and Faxes. Double-click HP Color LaserJet CM3530. -or- Mac OS X: Open Printer Setup Utility, and then double-click the line for the HP Color LaserJet CM3530. 370 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 401
installed the HP Color LaserJet CM3530 MFP Series printer driver. Check the program to make sure that you are using the HP Color LaserJet CM3530 MFP Series printer driver. 9. Print a short document from a different program that has worked in the past. If this solution works, then the problem is with - HP CM3530 | Service Manual - Page 402
Menu map The menu map can be an important troubleshooting tool. It shows each control-panel menu and submenu to aid navigation through the menu . 2. Touch Information. 3. Touch Configuration/Status Pages. 4. Touch Administration Menu Map. 5. Touch Print. 372 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 403
questions to ask the customer to help quickly define the problem. Table 7-1 Pre-troubleshooting checklist Environment Media Input trays ● Is the product installed on a solid, level surface? ● Is the product exposed to particle matter or dust? ● Is the power-supply voltage within ± 10 volts of the - HP CM3530 | Service Manual - Page 404
Table 7-1 Pre-troubleshooting checklist (continued) ● ● Print cartridges ● ● ● ITB and fuser ● ● Covers ● Condensation ● ● Miscellaneous ● ● ● Are the paper guides aligned with the stack? Is the paper tray correctly installed in the product? Is each print cartridge installed - HP CM3530 | Service Manual - Page 405
follow to quickly isolate and solve product hardware problems. Each row depicts a major troubleshooting step. A "yes" answer to a question the instructions there. After completing the instructions, proceed to the next major step in this troubleshooting flowchart. Table 7-2 Troubleshooting flowchart - HP CM3530 | Service Manual - Page 406
power supply does not come on, unplug the power cord, wait five minutes, and then plug the power cord in and try turning the product on again. If the fan and main motor are operating correctly, the next troubleshooting step is to isolate print engine, formatter, and control panel problems. Perform - HP CM3530 | Service Manual - Page 407
on the ICB. The control panel diagnostic mode can be accessed to verify functionality. Touching "+" and "*" together at any time accesses the diagnostic mode. ENWW Troubleshooting process 377 - HP CM3530 | Service Manual - Page 408
The section describes the tools that can help you solve problems with the product. Individual component diagnostics LED diagnostics LED, engine, and individual diagnostics can identify and troubleshoot product problems. Understand lights on the formatter Three LEDs on the formatter indicate - HP CM3530 | Service Manual - Page 409
2. Disconnect all power and interface cables. NOTE: This illustration might not show all the cables. 3. Locate the thumb screws on the formatter in the rear of the product. 4. Unscrew the thumb screws and pull the formatter from the product. ENWW Tools for troubleshooting 379 - HP CM3530 | Service Manual - Page 410
. When the product has finished the initialization sequence, the heartbeat LED pulses on and off. If the heartbeat LED is off, the formatter might have a problem. Turn the product off and then on. If the LED is still off, replace the formatter. See Formatter PCA on page 192. 380 Chapter 7 Solve - HP CM3530 | Service Manual - Page 411
diagnostics that are available in the HP Color LaserJet CM3530 MFP Series product. The product contains extensive internal diagnostics that help in troubleshooting print quality, paper path, noise, component, and timing issues. Troubleshooting menu The Troubleshooting menu allows you to run tests - HP CM3530 | Service Manual - Page 412
. A service representative should perform this test. See Print/Stop test on page 409. Print a color-band test page to identify arcing in the high-voltage power supply. See Color-band test on page 440. Use this item to diagnose potential problems with the product scanner. See Troubleshooting menu on - HP CM3530 | Service Manual - Page 413
light ● Flatbed motor Use this item to make sure that the control-panel is functioning. See Troubleshooting menu on page 50. ● test control-panel LEDs by turning them on and off ● display touch screen sensitivity) Manufacturing test only. Not a service test. ENWW Tools for troubleshooting 383 - HP CM3530 | Service Manual - Page 414
performing product diagnostics to avoid the risk of injury. Only trained service personnel should open and run the diagnostics with the covers removed or of the power supplies when the product is turned on. WARNING! If the front- or right-door switch levers are depressed, the laser/scanners can be - HP CM3530 | Service Manual - Page 415
diagnostic test to print internal pages or send an external job to the product when one or more print cartridges or image drum pairs are removed or exchanged. While the product is in this diagnostics mode, consumable supply errors are ignored, and you can navigate the menus. This test can be used to - HP CM3530 | Service Manual - Page 416
back of the product. The test page should have a series of horizontal lines. The test page can use only Tray 2 as the paper source, so make sure that paper is loaded in Tray 2. Figure 7-3 Engine-test button Paper-path test This diagnostic test generates one or more test pages that you can use to - HP CM3530 | Service Manual - Page 417
, try replacing the failed sensor with the sensor from a replacement assembly. If the problem persists, replace the indicated assembly. 1. Touch Administration. 2. Scroll to and touch Troubleshooting. 3. Scroll to and touch Manual Sensor Test. 4. To exit this test, touch Exit on the touchscreen - HP CM3530 | Service Manual - Page 418
Table 7-3 Manual sensor diagnostic tests (continued) Sensor or switch name Sensor or switch number Tray 3 (middle) button (T) SW1 Tray 3 (top) button (U) SW1 388 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 419
TOP sensor. Figure 7-4 Test the TOP sensor 5. Check the control-panel display for sensor response. 6. If no response, replace the registration assembly. ENWW Tools for troubleshooting 389 - HP CM3530 | Service Manual - Page 420
loop sensors 4. Check the control-panel display for a sensor response. 5. If there is no response, replace fuser. See Fuser on page 200. 390 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 421
) delivery sensor (2 of 2) 5. Check the control-panel display for a sensor response. 6. If there is no response, replace the fuser (fixing) delivery sensor. ENWW Tools for troubleshooting 391 - HP CM3530 | Service Manual - Page 422
the control-panel display for sensor response. 5. If no response, replace the right door assembly. See Right-door assembly on page 227. 392 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 423
moving. If not, replace the delivery assembly. If the sensor is malfunctioning, replace the delivery assembly. See Delivery assembly on page 361. ENWW Tools for troubleshooting 393 - HP CM3530 | Service Manual - Page 424
remove the formatter and left side cover. 2. Reinstall the formatter and turn on the product. Resume the manual sensor test. 3. Disconnect the 3-pin connector to the right of the power cord connection. Sensor G drive assembly. See Main-drive assembly on page 346. 394 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 425
-release sensor (2 of 2) 5. Check the control-panel display for sensor response. 6. If there is no response, replace fuser (fixing) pressure-release sensor. ENWW Tools for troubleshooting 395 - HP CM3530 | Service Manual - Page 426
primary transfer-roller disengagement sensor (1 of 2) 1 2 5. Remove all print cartridges. NOTE: Cover all removed print cartridges with paper. 6. Locate the sensor behind the cyan OPC drum position. 396 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 427
7. Insert a piece of paper to activate the primary transfer-roller disengagement sensor. Figure 7-13 Test the primary transfer-roller disengagement sensor (2 of 2) 8. Check the control-panel display for sensor response. 9. If no response, replace the sensor. ENWW Tools for troubleshooting 397 - HP CM3530 | Service Manual - Page 428
cover and right-front cover. By removing the right-front cover, you can tell if the linkages are properly closing the switches. 398 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 429
are securely connected to the DC controller PCA and the switches still do not close, replace the DC controller PCA. See DC controller PCA and tray on page 270. ENWW Tools for troubleshooting 399 - HP CM3530 | Service Manual - Page 430
L Tray 1 media present sensor 1. Open Tray 1. 2. Move the Tray 1 media-present sensor flag. Figure 7-18 Test the Tray 1 media-present sensor 3. Check the control-panel display for sensor response. 4. If no response, replace Tray 1. 400 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 431
M Tray 2 paper out sensor 1. Remove Tray 2. 2. Move the tray 2 paper-out sensor flag. Figure 7-19 Test the tray 2 paper-out sensor 3. Check the control-panel display for sensor response. 4. If there is no response, replace the tray 2 paper-out sensor. ENWW Tools for troubleshooting 401 - HP CM3530 | Service Manual - Page 432
Insert a piece of paper in the Tray 2 closed sensor. Figure 7-21 Test the Tray 2 closed sensor (2 of 2) 3. Check the control-panel display for sensor response. 4. If there is no response, replace the lifter-drive assembly. See Lifter-drive assembly on page 314. 402 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 433
1. Remove Tray 2. 2. Move the Tray 2 stack-surface sensor flag. Figure 7-22 Test the Tray 2 stack-surface sensor 3. Check the control-panel display for sensor response. 4. If no response, replace the lifter-drive assembly. See Lifter-drive assembly on page 314. ENWW Tools for troubleshooting 403 - HP CM3530 | Service Manual - Page 434
optional Tray 3-empty sensor 1. Remove the optional Tray 3 cassette. 2. Move the optional Tray 3-empty sensor flag. Figure 7-23 Test the optional Tray 3-empty sensor 3. Check the control-panel display for sensor response. 4. If no response, replace the optional Tray 3. 404 Chapter 7 Solve problems - HP CM3530 | Service Manual - Page 435
optional Tray 3. 2. Insert a piece of paper to activate the optional Tray 3 media-feed sensor Figure 7-24 Test the optional Tray 3 media-feed sensor 3. Check the control-panel display for sensor response. 4. If there is no response, replace the optional Tray 3. ENWW Tools for troubleshooting 405 - HP CM3530 | Service Manual - Page 436
R optional Tray 3 stack-surface sensor (R) 1. Remove the optional Tray 3 cassette. 2. Push the lever to activate the sensor arms. Figure 7-25 Test the optional Tray 3 stack-surface sensor 3. If there is no response, replace the optional Tray 3. 406 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 437
panel changes for sensors S, T or U. ● S: top button on size switch ● T: middle button on size switch ● U: bottom button on size switch Figure 7-26 Test the optional Tray 3 media-size sensors 2. If any of the tests fail, replace the 500-sheet feeder ENWW Tools for troubleshooting 407 - HP CM3530 | Service Manual - Page 438
Tray 1 (L) SR21 Tray 2 paper present (M) SR20 Tray 2 installed (N) SR13 Tray 2 lift motor (O) SR9 Tray 3 paper present (P) SR3 Tray 3 feed (Q) SR4 Tray 3 installed (R) SR1 Tray 3 size (bottom) button (S) Tray 3 (middle) button (T) Tray 3 (top) button (U) 408 Chapter 7 Solve problems - HP CM3530 | Service Manual - Page 439
problems such as image one of two ways. 1. Touch Administration. 2. Scroll to and touch Troubleshooting. door switch must be manually cycled during some tests drum motors at a specified speed for 10 seconds. BLACK LASER SCANNER M8 Activates the black/cyan scanner motor for 10 seconds. CYAN LASER - HP CM3530 | Service Manual - Page 440
LASER SCANNER M9 FUSER MOTOR M2 FUSER PRESSURE RELEASE MOTOR M2 reverse ALIENATION MOTOR M10 ITB CONTACT ALIENATION MOTOR M2 TCU MOTOR M12 TRAY 1 PICKUP SOLENOID SL3 TRAY 2 PICKUP MOTOR M13 TRAY 2 PICKUP SOLENOID SL4 TRAY 3 PICKUP MOTOR M1 TRAY . 410 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 441
Diagrams Formatter PCA Figure 7-27 Formatter PCA 2 3 1 4 5 6 Table 7-6 Formatter PCA Item Description 1 Hard drive 2 Hard drive cable 3 DIMM slot (under the hard drive) 4 Fax card and cable 5 EIO slot 6 Internal USB ports ENWW Tools for troubleshooting 411 - HP CM3530 | Service Manual - Page 442
transparency (OHT) in, top-of-page sensor J120: drum motor 1 and drum motor 2 J137: toner collection unit (TCU) full, TCU motor, toner level detection J110: YM laser J121: drum motor 3, drum position 1,2,3 J138: 24 v to HVPS lower J111: CK laser J122: OHT out J139: fuser sensors J112: pre - HP CM3530 | Service Manual - Page 443
Paper feeder driver PCA Figure 7-29 Paper feeder driver PCA Table 7-8 Paper feeder driver PCA connectors J401: engine connector J402: not used J404: SW1, SW2, lifter motor J405: SR1, SR2, SR3, SR4, SL1 J406: feed motor ENWW Tools for troubleshooting 413 - HP CM3530 | Service Manual - Page 444
PCAs, motors, fans, switches, solenoids, and clutches Use the diagrams to locate components. For a list of components, see Table 7-9 PCAs, motors, fans, switches, solenoids, and clutches on page 418 Base product Figure 7-30 Component locations (1 of 5) 1 414 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 445
Figure 7-31 Component locations (2 of 5) 3 2 4 5 6 7 8 ENWW Tools for troubleshooting 415 - HP CM3530 | Service Manual - Page 446
Figure 7-32 Component locations (3 of 5) 9 10 11 12 13 14 416 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 447
Figure 7-33 Component locations (4 of 5) 15 16 17 18 ENWW Tools for troubleshooting 417 - HP CM3530 | Service Manual - Page 448
24 25 26 Table 7-9 PCAs, motors, fans, switches, solenoids, and clutches Location Connector Component abbreviation Component name 1 J89 M12 Residual toner-feed motor 2 J26 FM2 Cartridge fan 3 J27 FM3 Delivery fan 4 J62 SW3 24V interlock switch 5 J118 SW1, SW2 5V interlock - HP CM3530 | Service Manual - Page 449
DC Controller 13 J119 FM1 Power-supply fan 14 HVPS (d) HVPS-D (lower) 15 J41 M3 Drum motor 1 16 J40 M4 Drum motor 2 17 J42 M5 Drum motor 3 18 J25 M10 Development- 26 J83 SL4 Cassette-pickup solenoid 27 J79 M7 Tray 2 lifter motor ENWW Tools for troubleshooting 419 - HP CM3530 | Service Manual - Page 450
, 34 30 31 32 33 Connector J18 J21 J16 J15 J14 34 Component abbreviation PF PCA SL1 SW2 SW1 M2 M1 Component name Paper-feeder driver PCA Paper-feeder pickup solenoid Paper-feeder door switch Paper feeder cassette media size switch Paper-feeder lifter motor Paper-feeder motor 420 Chapter 7 Solve - HP CM3530 | Service Manual - Page 451
abbreviation SR1 SR2 SR3 SR4 SR5 SR6 SR7 SR8 Component name Tray 3 paper surface sensor 1 Tray 3 paper surface sensor 2 Tray 3 paper sensor Tray 3 feed sensor Fuser (fixing) output sensor Output bin full sensor Fuser (fixing) pressure release sensor TOP sensor ENWW Tools for troubleshooting 421 - HP CM3530 | Service Manual - Page 452
Tray 2 lift sensor SR11 Developing home position sensor SR13 Cassette presence sensor SR14 Loop sensor 1 SR15 Loop sensor 2 SR17 ITB disengagement sensor SR20 Cassette-media presence sensor SR21 MP-tray-media-presence sensor SR22 Duplex re-pickup sensor 422 Chapter 7 Solve problems - HP CM3530 | Service Manual - Page 453
troubleshooting 423 ENWW Operation 1 Cassette pickup solenoid 2 TOP sensor 3 Fixing delivery sensor 4 Fixing motor 5 Scanner motor 6 TOP signal 7 Drum motor 1 8 Drum motor 2 9 Drum on letter-size paper (full color using one-to-one speed mode) PRINT LSTR STBY General timing chart Figure 7-37 - HP CM3530 | Service Manual - Page 454
Circuit diagrams Figure 7-38 General circuit diagram (1 of 2) Fuser pressure release sensor Fuser delivery sensor 424 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 455
Figure 7-39 General circuit diagram (2 of 2) Fuser motor ENWW Fuser Tools for troubleshooting 425 - HP CM3530 | Service Manual - Page 456
array Cave light FFC 5v PCI-E 24v 24v SCB Stapler Engine Formatter Backplane ICB FFC DCC LVPS 3.3v/5v AC 110/220v 426 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 457
Figure 7-41 Paper feeder circuit diagram ENWW Tools for troubleshooting 427 - HP CM3530 | Service Manual - Page 458
Print-quality troubleshooting tools Repetitive defects ruler If defects repeat at regular 7 Solve problems Product components that cause the defect Print cartridge: primary charge roller Print cartridge: developer roller Printer: primary transfer roller Print cartridge: RS roller Printer: secondary - HP CM3530 | Service Manual - Page 459
transfer roller to secondary transfer roller for black Print cartridge station to station pitch: distance from the centerline of one OPC to the centerline of the adjacent OPC ITB: drive roller Printer: distance from registration to secondary transfer roller ENWW Tools for troubleshooting 429 - HP CM3530 | Service Manual - Page 460
should be carried out only if you notice offset problems with the scanned images. The scanner is calibrated before it leaves the factory paper in tray 1, and adjust the side guides. 2. On the control-panel Home screen, scroll to and touch Administration. 3. Touch Troubleshooting. 4. Touch - HP CM3530 | Service Manual - Page 461
. The product returns to the Ready state after printing the print-quality-troubleshooting pages. Follow the instructions on the pages that print out. Figure 7-43 Print-quality troubleshooting procedure hp color LaserJet CP 3530 MFP Printers Print Quality Troubleshooting Procedure 1 ENWW Tools for - HP CM3530 | Service Manual - Page 462
Figure 7-44 Yellow print-quality troubleshooting page Yellow Green Figure 7-45 Yellow comparison page Green Yellow Yellow cannot be easily seen unless combined with cyan, so half of each page is yellow and the other half is an amplified version of yellow problems (green half). Compare the yellow - HP CM3530 | Service Manual - Page 463
Figure 7-46 Black print-quality troubleshooting page 1 2 3 1. Grids 2. Color plane registration (CPR) bars 3. Color ramp patches The grids are in inches and millimeters. Used to detect offset for the OPC or developer in the image drum or offset in the fuser. ENWW Tools for troubleshooting 433 - HP CM3530 | Service Manual - Page 464
Diagnostics page Use the diagnostics page to evaluate problems with color-plane registration, EP parameters, and print quality. 1. Touch Administration. 2. Touch Troubleshooting. 3. Touch Diagnostics Page. HP Color LaserJet CP 3530 MFP Printers Diagnostics Page 1 24 Page 1 3 5 6 78 DD MMM YYYY - HP CM3530 | Service Manual - Page 465
to keep the fuser free of toner and paper particles that can sometimes accumulate and cause specks to appear on the front or back side of your print jobs. HP recommends that you use the cleaning page 3. Touch Calibration/cleaning. 4. Touch Process cleaning page. ENWW Tools for troubleshooting 435 - HP CM3530 | Service Manual - Page 466
page will print that provides information about those devices. Figure 7-47 Configuration page HP Color LaserJet CP 3530 MFP Printers Configuration Page 1 4 Page 1 5 2 6 3 7 8 ENGLISH 1 Printer information 2 Installed personalities and options 436 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 467
3 Color density 4 Calibration information 5 Memory 6 Event log 7 Security 8 Paper trays and options ENWW Tools for troubleshooting 437 - HP CM3530 | Service Manual - Page 468
contains the following information: Figure 7-48 HP embedded Jetdirect page HP Color LaserJet CP 3530 MFP Printers Embedded Jetdirect Page 1 4 Page 1 2 5 3 6 1 HP Jetdirect Configuration indicates the product status, model number, hardware firmware version, port select, port configuration, auto - HP CM3530 | Service Manual - Page 469
Embedded protocol page The embedded protocol page contains the following information: Figure 7-49 Embedded protocol page HP Color LaserJet CP 3530 MFP Printers Embedded Protocol Page Page 1 1 3 4 2 1 IPX/SPX 2 Novell/NetWare 3 AppleTalk 4 DLC/LLC ENWW Tools for troubleshooting 439 - HP CM3530 | Service Manual - Page 470
"Event log." Color-band test The color-band test page shows bands of colors that can indicate whether or not the product is producing colors correctly. 1. Scroll to and touch Administration. 2. Touch Troubleshooting. 3. Touch Color Band Test. 4. Touch Print. 440 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 471
the yellow image drum) 11.XX Internal clock error To continue touch OK The product's real time clock experienced an error. Whenever the product is turned off and then turned on again, set the time and date at the control panel. See the user guide for more information. 13.01 Jam In Tray 3 13.04 - HP CM3530 | Service Manual - Page 472
being fed from Tray 3 did not reach registration sensor. Follow the onscreen instructions to locate touch OK Too much data was sent to the embedded HP Touch OK to print the transferred data. Some Jetdirect one edge is damaged, try rotating the originals. 2. Verify that the document feeder guides - HP CM3530 | Service Manual - Page 473
scanner carriage can move freely. If it cannot move, replace the scanner. See Scanner assembly on page 242. 30.01.14 Scanner failure The SCB firmware failed. 1. Turn the product off and then on. 2. Replace the SCB. See Scanner-control board (SCB) on page 279. 30.01.18 Scanner failure The - HP CM3530 | Service Manual - Page 474
print jobs or software program issues, non product-specific printer drivers, poor-quality USB or network cables, bad network connections or incorrect network configurations, invalid firmware operations, or unsupported accessories. The following steps should help to identify possible causes - HP CM3530 | Service Manual - Page 475
HP memory installed), and all third-party accessories. b. After you have removed all components, turn the product on and print a configuration page. If the configuration page prints, the error has been isolated to one off, reinstall one of the components one . f. Perform a Cold Reset, Disk INIT and - HP CM3530 | Service Manual - Page 476
-panel messages (continued) Control panel message Description 446 Chapter 7 Solve problems Recommended action NOTE: HP LaserJet formatter PCAs are rarely the cause of 49 service errors. Do not replace the formatter unless troubleshooting identifies it as the cause. 2. If the error clears after - HP CM3530 | Service Manual - Page 477
files or software programs are successful, try making changes to the file, such using different fonts, changing driver settings, or printing with another driver language, such as PCL 6. d. If the error continues to occur, update the product firmware. Obtain the latest firmware from www.hp.com/go - HP CM3530 | Service Manual - Page 478
on the power line between the low voltage power supply and the fuser. 3. If the problem persists, replace the fuser. See Fuser on page is damaged. 2. If the problem persists, replace the fuser. See Fuser on page 200. 50.4 FUSER ERROR The fuser driver circuit has experienced an 1. Check - HP CM3530 | Service Manual - Page 479
connectors on the laser scanner. 3. Replace the specific laser scanner. See Laser/scanner assembly (C/Bk) on page 332 or Laser/scanner assembly (Y/M) on page 325. 1. Perform the laser scanner component tests in the Troubleshooting menu. 2. Depending on the test results, perform one of the following - HP CM3530 | Service Manual - Page 480
laser scanner experienced a rotational 1. Perform the laser scanner component on error. tests in the Troubleshooting menu. 2. Depending on the test results, perform one controller. 4. Replace the DC controller. See DC controller PCA and tray on page 270. 55.01.YY DC Controller Memory Error To - HP CM3530 | Service Manual - Page 481
Replace the DC controller. See DC controller PCA and tray on page 270. 55.05 ENGINE FIRMWARE RFU ERROR Firmware upgrade failed. 1. Turn the product off and then J26 of the cartridge fan, connector J262 on the high voltage power supply D PCA, and connector J114 on the DC controller PCA. 2. - HP CM3530 | Service Manual - Page 482
supply Troubleshooting drum motor 3) (M5) (J121) 2. Reconnect the connectors J120 or J121 ● Y=1: Cyan (drum motor 2) (M4) (J120) on the DC controller PCA. 3. Replace the appropriate drum motor. See Drum motor 1 on page 343 or Drum motor 2 or drum motor 3 on page 344. 452 Chapter 7 Solve problems - HP CM3530 | Service Manual - Page 483
(M4) (J120) ● Y=3: Yellow (drum motor 1) (M3) (J120) 59.B0 ERROR To continue turn off then on The toner-collection unit is full. Replace the toner-collection unit. See Tonercollection unit on page 190 59.BO CLEANING MOTOR ERROR REPLACE TONER COLLECTION UNIT This message displays for one of the - HP CM3530 | Service Manual - Page 484
PCA (J112). 3. Replace the lifter drive unit. See Lifterdrive assembly on page 314. 60.03 Tray 3 lifting error The Tray 3 lifter motor experienced an error. 1. Check the Tray-3 paper-surface sensor in the Manual Sensor Test 2 menu in the Troubleshooting menu. 2. Reconnect the connectors of the - HP CM3530 | Service Manual - Page 485
The embedded HP Jetdirect print server user name and password are required. Type the user name and password, or contact the network administrator. Bad optional tray connection The optional tray device is protected and no new files can Touch OK Black Cartridge Toner has -Replace color cartridges - HP CM3530 | Service Manual - Page 486
by using a printer driver for a different printer language, or add and right doors. 3. Use the manual sensor test to verify that the to maintain a supported operating temperature, the process the cleaning page in one step. No action is necessary cover. Follow the instructions in the onscreen dialog - HP CM3530 | Service Manual - Page 487
tab to open the paper guide. Remove all paper found. 4. Close the paper guide. Close the document feeder THE JOB BECAUSE OF THE ADDRESSING INFORMATION One or more of the e-mail addresses is disk from the slot indicated, and replace it with a new disk. Turn the product on. EIO Device Failure - - HP CM3530 | Service Manual - Page 488
Gateways failed The gateway configuration is incorrect. See Solve connectivity problems on page 501. Gateways OK The gateway configuration is correct. No action is necessary. Genuine HP supplies installed A new HP cartridge has been installed. This message appears for approximately 6 seconds - HP CM3530 | Service Manual - Page 489
Image CRC error This message is displayed before the firmware is loaded at startup when an error occurs during a firmware supplies At least two supplies are missing. Replace the missing supplies or make sure the installed supplies are fully seated. Install transfer unit and no new files can - HP CM3530 | Service Manual - Page 490
feed from Load the requested media into Tray 1. Tray 1. Touch OK to use paper in another tray. Manually feed output stack Then touch OK to print second sides The first side of a manual duplex job printed and the product is waiting for the user to insert the output stack to complete the second - HP CM3530 | Service Manual - Page 491
low due to rotations. Order a replacement roller kit. Order Supplies One or more supplies need to be replaced. Replace the supply. Order toner collection unit The toner collection unit is almost full. Order a replacement toner collection unit. Order Transfer Kit The transfer kit is near the - HP CM3530 | Service Manual - Page 492
action is necessary. PRINTING COLOR USAGE LOG The color-usage-log page is TROUBLESHOOTING The print-quality troubleshooting test Printing supplies status The product is generating the supplies status tray The product is processing a job. The stands for the chosen paper tray problems ENWW - HP CM3530 | Service Manual - Page 493
no new files firmware color Supplies menu is OK to continue printing. set to stop at low. Replace DIMM MEM test failure The listed DIMM is not functioning properly Replace the DIMM. and must be replaced. Replace document feeder kit This warning message appears one month Follow instructions - HP CM3530 | Service Manual - Page 494
Supplies - Using black A color supply (or supplies) has reached the No user input is required for printing to out condition and the Color Supply firmware upgrade did not complete successfully. Upgrade the firmware again. Restoring factory settings A Restore Factory Settings reset new problems ENWW - HP CM3530 | Service Manual - Page 495
job. one copy will be produced. UNABLE TO SEND To temporarily hide this message in order to fax or send to e-mail, touch Ignore. UNABLE TO SEND FAX The product was unable to send the fax. Contact the network administrator. Unauthorized supply in use The product is using a non-HP supply. Any - HP CM3530 | Service Manual - Page 496
not covered under warranty. Supply status and features depending on supply status are not available. Wait for printer to reinitialize The user changed the RAMDISK settings. The product automatically restarts. No action is necessary. Waiting for tray to lift The tray number specified by - HP CM3530 | Service Manual - Page 497
Table 7-12 Control-panel messages (continued) Control panel message Description Recommended action Warming up The product is coming out of sleep-delay No action is necessary. mode. Printing will continue once the product completely warms up. Warming up scanner The scanner is warming up. - HP CM3530 | Service Manual - Page 498
80.YY 10.81.00 Description Comments Genuine HP Supplies Installed Transition from at least one non-HP to all genuine HP supplies. (no control panel message) Fuser kit life reset above order threshold. For products without fusible link Override not in use due to user limit ● YY = 00 black print - HP CM3530 | Service Manual - Page 499
PAPER JAM NON-SPECIFIC PAPER JAM NON-SPECIFIC PAPER JAM PAPER LATE JAM NEAR FUSER AT SENSORS F-J PAPER LATE JAM, JAM IN CASSETTE Feed roller error ● X = 2 Tray 2 (upper cassette) ● X = 3 Tray 3 (lower cassette) Feed roller life warning Printer error Waste toner sensor failure OHT sensor - HP CM3530 | Service Manual - Page 500
901C 61.00.01 67.XX.00 68 8X01 470 Chapter 7 Solve problems Description Comments ● XX=02: Magenta densitymeasurement abnormality ● XX=03: Yellow PCA and tray on page 270. DCC restored DCC NVRAM was restored from the formatter. Color table error This event occurs when the color table cannot - HP CM3530 | Service Manual - Page 501
The disk cleaning or sanitization failed. The engine self-test failed. Upgrade not performed, file is corrupt. CRC error in the firmware image (bad image) Upgrade not performed, timeout during IO timeout when reading header number receive. and size Upgrade not performed, error writing to Disk - HP CM3530 | Service Manual - Page 502
specifications. Use only paper that meets HP specifications. See Supported tray. Make sure that the stack is below the maximum stack height mark in the tray. See Load paper and print media on page 62. The input-tray guides tray. The paper is removed before it settles into the output bin. Reset - HP CM3530 | Service Manual - Page 503
to identify locations of jams. In addition, instructions appear on the control panel to direct you 5 3 4 1 Output-bin area 2 Fuser area 3 Tray 1 area 4 Optional 500-sheet paper and heavy media tray (Tray 3) 5 Tray 2 pickup area 6 Duplexing area 7 Document feeder area Clear - HP CM3530 | Service Manual - Page 504
Jam inside lower-right door Procedure See Clear jams in Tray 1 on page 480. See Clear jams in Tray 2 on page 482. See Clear jams in the optional 500-sheet paper and heavy media tray (Tray 3) on page 483 See Clear jams in the lower right door (Tray 3) on page 484. 474 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 505
in use. Wait for the fuser to cool before handling it. TIP: To see an animation of this procedure go to this Web site: www.hp.com/go/cljcm3530mfp-rightdoor-jams. 1. Open the right door. 2. If paper is jammed as it enters the output bin, gently pull the paper downward to - HP CM3530 | Service Manual - Page 506
2 1 4. Lift the paper-feed cover on the inside of the right door. If jammed paper is present, gently pull the paper straight out to remove it. 5. Close the paper-feed cover. 6. Gently pull the paper out of the pickup area. 476 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 507
7. Look for paper in the Tray 2 roller area. Near the bottom of the right side, squeeze the two green levers upward to release the jam-access door. Remove any jammed paper, - HP CM3530 | Service Manual - Page 508
. 2 Remove the jammed paper. c. Close the jam-access door, and push the fuser completely into the product. 10. Close the right door. 478 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 509
Clear jams in the output bin area TIP: To see an animation of this procedure go to this Web site: www.hp.com/go/cljcm3530mfp-outputjams. 1. If paper is visible from the output bin, grasp the leading edge and remove it. 2. If jammed paper is visible in - HP CM3530 | Service Manual - Page 510
jam by gently pulling the paper straight out. Touch the OK button to clear the message. HP LaserJet DDMMYYYY 00.00 AM 2. If you cannot remove the paper, or if no jammed paper is visible in Tray 1, close Tray 1 and open the right door. 3. If paper is visible inside the right door, gently pull - HP CM3530 | Service Manual - Page 511
4. Gently pull the paper out of the pick up area. 5. Close the right door. ENWW Clear paper jams 481 - HP CM3530 | Service Manual - Page 512
which might cause another jam. Be sure to clear jams before opening the tray. TIP: To see an animation of this procedure go to this Web site: www.hp.com/go/cljcm3530mfp-tray2jams. 1. Open Tray 2 and make sure that the paper is stacked correctly. Remove any jammed or damaged sheets of paper. 2. Close - HP CM3530 | Service Manual - Page 513
sheet paper and heavy media tray (Tray 3) TIP: To see an animation of this procedure go to this Web site: www.hp.com/go/cljcm3530mfp-tray3jams. 1. Open Tray 3 and make sure that the paper is stacked correctly. Remove any damaged or jammed sheets of paper. 2. Close Tray 3. ENWW Clear paper jams 483 - HP CM3530 | Service Manual - Page 514
(Tray 3) TIP: To see an animation of this procedure go to this Web site: www.hp.com/go/cljcm3530mfp-lowerright-door-jams. 1. Open the lower right door. 2. If paper is visible, gently pull the jammed paper up or down to remove it. 3. Close the lower right door. 484 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 515
Clear jams in the document feeder TIP: To see an animation of this procedure go to this Web site: www.hp.com/go/cljcm3530mfp-adfjams. 1. Open the document feeder cover. 2. Lift the rollers. 3. Remove any jammed paper. ENWW Clear paper jams 485 - HP CM3530 | Service Manual - Page 516
. 2. Touch the Warning/Error Behavior setting and then touch the Jam Recovery setting. 3. Touch an option and then touch the Save button. 486 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 517
Solve paper-handling problems Use only paper that meets the specifications outlined in the HP LaserJet Printer Family Print Media Guide. Always configure the paper type on the control panel to match the type of paper that is loaded in the tray. Product feeds multiple sheets Product feeds multiple - HP CM3530 | Service Manual - Page 518
tray is configured. The guides in the tray are not against the paper. Verify that the rear and width paper guides are touching the paper. The manual tray is empty. Load paper in the input tray. The correct paper type for the input tray control panel. for the input tray. Paper from a previous - HP CM3530 | Service Manual - Page 519
paper is selected in the software program or printer driver. Use the product control panel to configure the tray to the paper type loaded. Transparencies or glossy paper might not meet supported paper specifications. Use only paper that meets the HP paper specifications for this product. High - HP CM3530 | Service Manual - Page 520
that the envelope is loaded correctly. Refer to the HP LaserJet Printer Family Print Media Guide. Configure Tray 1 size for envelopes. Output is curled or wrinkled Output is curled or wrinkled Cause Solution Paper does not meet the specifications for this product. Use only paper that meets the - HP CM3530 | Service Manual - Page 521
2000) or Printers and Faxes (for Windows XP). 2. Right-click the HP product icon, and then click Properties or Printing Preferences. 3. Click the Device Settings tab. 4. Under Installable Options, click Update Now in the Automatic Configuration list. ENWW Solve paper-handling problems 491 - HP CM3530 | Service Manual - Page 522
manual print modes Try the following multi-purpose (MP) modes to see if they solve the image-quality problems. At the control panel, touch Administration, and then Print Quality, and then scroll to the Print Modes or Optimize submenus. If you are having print-quality problems when using a specific - HP CM3530 | Service Manual - Page 523
seeing marks on the back side of the paper when printing from Tray 1. This sets the product to initiate a clean sequence every time a and you are having problems with print quality such as blisters in the printed image. TRACKING CONTROL Improves color stability by adjusting manual print modes 493 - HP CM3530 | Service Manual - Page 524
Solve image-quality problems This section helps you define print-quality problems and what to do to correct them. Often print-quality problems can be handled easily by making sure that the product is properly maintained, using paper that meets HP specifications, or running a cleaning page. Image - HP CM3530 | Service Manual - Page 525
color that produces the all black or solid color. If the problem remains after cleaning, check the contacts for damage. Replace any deformed or damaged parts. White spots appear in an image guide or separation guide is dirty. Clean the dirty parts. If the dirt does not come off, replace the guide. - HP CM3530 | Service Manual - Page 526
circumference of the developing cylinder or photosensitive drum. Replace the print cartridge of the color that matches the defect. The laser/scanner-unit mirror is dirty. Replace the laser/scanner assembly. See Laser/scanner assembly (Y/M) on page 325 or Laser/scanner assembly (C/Bk) on page 332 - HP CM3530 | Service Manual - Page 527
. See High-voltage power supply lower or developing bias output). on page 308. The laser/scanner unit is defective. Replace the laser/scanner assembly. See Laser/scanner assembly (Y/M) on page 325 or Laser/scanner assembly (C/Bk) on page 332. Dropouts appear. The toner is not fully fused to - HP CM3530 | Service Manual - Page 528
Problem Some color is misregistered. Toner smears appear on the media. Cause Solution The product is incorrectly calibrated. Calibrate the product. The ITB unit is defective. If the ITB does not rotate smoothly or a cleaning malfunction occurs (ITB is dirty), replace the ITB. See Intermediate - HP CM3530 | Service Manual - Page 529
-feed-guide unit. The front of the page is dirty. The photosensitive drum is dirty. Replace the print cartridge. The fuser roller or pressure roller is dirty. Execute a Pressure roller clean mode. If the dirt does not come off, replace the fuser. See Fuser on page 200. Unexpected image The - HP CM3530 | Service Manual - Page 530
Solve performance problems Problem Pages print but are totally blank. Pages print very slowly best print quality. The product might not be pulling paper Make sure paper is loaded in the tray correctly. correctly. The paper is jamming in the product. The USB cable might be defective or - HP CM3530 | Service Manual - Page 531
. 5. Have any software applications been added to the network? Make sure they are compatible and that they are installed correctly with the correct printer drivers. 6. Are other users able to print? The problem may be workstation-specific. Check the workstation network drivers, printer drivers, and - HP CM3530 | Service Manual - Page 532
use the embedded Web server to check the status of other protocols. See Embedded Web server on page 85. 9. Does the product appear in HP Web Jetadmin or other management application? ● Verify network settings on the Network configuration page. ● Confirm the network settings for the product using the - HP CM3530 | Service Manual - Page 533
of menus, the product prompts you to type an eight-digit PIN number. The PIN for the HP Color LaserJet CM3530 MFP Series is 11353008. NOTE: The product automatically exits the Service menu after about one minute if no items are selected or changed. 1. Scroll to and touch Administration. 2. Scroll to - HP CM3530 | Service Manual - Page 534
Cold Reset Paper 504 Chapter 7 Solve problems Sub-menu item ADF Settings Glass Settings Description Set the calibration values. Set the calibration values. Set the serial number. Use this item to show the date that the product was first used on the control panel. This eliminates the need for users - HP CM3530 | Service Manual - Page 535
Scroll to and touch Administration and then touch Resets. 2. Touch Restore Factory Settings and then touch Reset. For more information, see Resets menu on page 53. Hard disk initialization ( The product initializes the hard disk and continues its power-on sequence. ENWW Service mode functions 505 - HP CM3530 | Service Manual - Page 536
a menu map and a configuration page. Use the information on these pages to reset any customer-specific settings. From the configuration page and supplies status page, gather the following information: ● Total page count and color page count ● Serial number 1. Turn the product off. 2. Press and hold - HP CM3530 | Service Manual - Page 537
Solve fax problems See the HP LaserJet MFP Analog Fax Accessory 500 Fax Guide and the HP LaserJet MFP Analog Fax Accessory 500 Send Fax Driver Guide, which are included on the product User CD. The guides are also available for download from www.hp.com/go/mfpfaxaccessory500. Solve e-mail problems If - HP CM3530 | Service Manual - Page 538
508 Chapter 7 Solve problems ENWW - HP CM3530 | Service Manual - Page 539
8 Parts and diagrams ● Order parts, accessories, and supplies ● Part numbers ● Screws ● How to use the parts lists and diagrams ● ADF and scanner assemblies ● External covers, panels, and doors ● Right door assembly ● Internal components ● - HP CM3530 | Service Manual - Page 540
United States, order parts by contacting your local authorized HP service center. ● Supplies and accessories: To order supplies in the U.S., go to www.hp.com/go/ljsupplies. To order supplies worldwide, go to www.hp.com/ghp/buyonline.html. To order accessories, go to www.hp.com/support/cljcm3530mfp - HP CM3530 | Service Manual - Page 541
memory kit CC519-67912 Hard drive kit CC519-67904 Hard drive cable kit CC519-67905 Fax PCA CC456-60001 Fax cable kit CC519-67907 Toner collection unit kit CC468-67910 Pick/feed and separation pad kit CC468-67911 ITB kit CC468-67907 110V fuser kit CC519-67901 220V fuser kit CC519 - HP CM3530 | Service Manual - Page 542
products Table 8-2 Accessories Item Description Part number Stapler cartridge Replacement staple cartridge Q7432-67901 1 x 500 paper feeder 500-sheet paper and heavy CC468-67905 media tray 512 Chapter 8 Parts and diagrams Product part number Q7432A CE522A ENWW - HP CM3530 | Service Manual - Page 543
cartridge CE251-67901 HP Color LaserJet yellow print Yellow cartridge cartridge CE252-67901 HP Color LaserJet magenta Magenta cartridge print cartridge CE253-67901 Toner collection unit Waste toner box assembly CC468-67910 Waste toner installation instructions Toner cleaning cloth 1 For - HP CM3530 | Service Manual - Page 544
Item Description Part number Enhanced I/O (EIO) card HP Jetdirect 635n IPv6/IPsec Print Server J7961G USB cable cord Japan (7A) PWR-CORD OPT-918 3-COND 1.9-M- 8121-0736 LG ROHS Power cord United Kingdom; Singapore; Hong Kong SAR; Malaysia PWR-CORD OPT-900 3-COND 1.9-MLG 5A ROHS - HP CM3530 | Service Manual - Page 545
COND 1.9-M- 8121-0734 LG ROHS Phone cord United States PHN-CORD OPT-501 US 3.0-M-LG ROHS 3.0-M-LG ROHS 8120-8907 Phone cord United Kingdom; Hong Kong SAR; New Zealand PHN-CORD OPT-505 UK/HK 511 SE 3.0-M-LG ROHS 8120-8918 Service kits Table 8-6 Service kit contents Item 500 sheet feeder - HP CM3530 | Service Manual - Page 546
Control-panel assembly CC519-67908 Installation instructions Duplex reverse guide kit Duplexing reverse guide CC468-67913 Duplexing guide installation instructions Front door kit Front door CC519-67916 Nameplate CLJ CM3530 MFP Nameplate CLJ CM3530fs MFP HP logo 516 Chapter 8 Parts and - HP CM3530 | Service Manual - Page 547
assembly kit Main drive assembly Main drive assembly installation instructions Formatter kit Formatter assembly Formatter sheet metal tray assembly Screw, M3 x 0.5 EIO card guide Disk drive cradle Fax cable Formatter installation instructions Pick/feed and separation pad kit 250-sheet - HP CM3530 | Service Manual - Page 548
installation instructions Preventative maintenance kit 110 v CE484A 220 v CE506A Service manuals and user documentation Table 8-7 Service manuals and user documentation Item Service manual-English (entire manual) Service manual-French (troubleshooting and replacement only) Service manual - HP CM3530 | Service Manual - Page 549
part is not listed in the table, then it is not a field replacement unit (FRU). CAUTION: Be sure to order the correct part. When looking for part that the part number selected is for the correct all-in-one model. NOTE: In this manual, the abbreviation "PCA" stands for "printed circuit-board assembly - HP CM3530 | Service Manual - Page 550
ADF and scanner assemblies Figure 8-1 ADF/scanner assembly 2 3 4 1 520 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 551
Table 8-9 ADF/scanner assembly Ref Description Part number Qty 1 Control panel assembly CC519-60115 1 Not shown Control-panel cable CC519-60107 1 2 ADF feed roller kit CC519-67909 1 3 ADF assembly CC483-60103 1 4 Scanner assembly (ADF assembly and SCB PCA are not CC519-67914 1 - HP CM3530 | Service Manual - Page 552
External covers, panels, and doors Figure 8-2 External covers, panels, and doors 522 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 553
, and doors; Ref Description 1 Cover, right front 2 Cover, rear 3 Cover, left 4 Cover, rear right 5 Cover, right lower 6 Plate, blanking 7 Tray, paper delivery 8 Rib, Control panel 9 Cover, control panel 10 Cover, control panel, rear 11 Cover, upper right 12 Cover, rear - HP CM3530 | Service Manual - Page 554
Right door assembly Figure 8-3 Right door assembly 1 1a SEE DUPLEX FEED ASSEMBLY 2 524 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 555
Table 8-11 Right door assembly Ref Description 1 Right door assembly Not shown Tray 1 pickup roller Part number Qty RM1-4957-000CN 1 RL1-1928-000CN 1 ENWW Right door assembly 525 - HP CM3530 | Service Manual - Page 556
Internal components Internal components (1 of 5) Figure 8-4 Internal components (1 of 5) A03 A13 A15 A03 A03 A14 A03 A12 526 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 557
1 Lifter cable assembly 3 Cover, front inner lower 5 Cover, front inner upper 6 Cover, front inner lower 8 Cover, left lower 12 Waste toner detect assembly 13 Waste toner duct assembly (motor) 17 Spring, tension 18 Spring, ground 19 Lever, cartridge pressure front 21 Seal, waste - HP CM3530 | Service Manual - Page 558
Internal components (2 of 5) Figure 8-5 Internal components (2 of 5) 528 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 559
, shutter 24 Shutter 25 Shutter rear arm 26 Shutter front arm 27 Sensor unit, Tmp/Hum sensor 28 Base 29 Toner sensor holder assembly 30 Base 31 Base assembly 32 Lower cartridge guide assembly 33 Connecting cable assembly 34 Sensor cable assembly 35 Sensor cable assembly 36 - HP CM3530 | Service Manual - Page 560
Internal components (3 of 5) Figure 8-6 Internal components (3 of 5) SEE FUSER SEE REGISTRATION ASSEMBLY SEE SECONDARY TRANSFER ASSEMBLY SEE CASSETTE PAPER PICKUP ASSEMBLY 530 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 561
, TLP1243 34 Front cable assembly 36 Density detect sensor assembly 37 Lower pick up guide assembly 38 ITB assembly service kit 40 Switch cable assembly 42 Front lock arm assembly 43 Power supply switch assembly 44 Door switch assembly 45 Switch 46 Transfer roller assembly - HP CM3530 | Service Manual - Page 562
Internal components (4 of 5) Figure 8-7 Internal components (4 of 5) SEE PCAs SEE PCAs SEE PCAs SEE PCAs SEE PCAs 532 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 563
Rear cable assembly 19 Scanner flat cable (FFC) 24 Right door rear hinge 27 Multipurpose tray sensor cable assembly 28 Cable, AC (stapler power) Not shown Stapler mechanism Not shown Stapler power supply Part number Qty RM1-5714-000CN 1 RC2-4916-000CN 2 RK2-2416-000CN 1 RC2-5943 - HP CM3530 | Service Manual - Page 564
Internal components (5 of 5) Figure 8-8 Internal components (5 of 5) 534 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 565
Table 8-16 Internal components (5 of 5) Ref Description 1 Duplexing unit cable assembly 5 Pickup motor cable assembly 7 Lifter drive assembly 8 Drum motor assembly 13 Photo interrupter, TLP1243 14 Cassette paper pick up drive assembly with motor 19 Rear pre-exposure PCA 22 Fusing - HP CM3530 | Service Manual - Page 566
Fuser Figure 8-9 Fuser 1 536 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 567
Table 8-17 Fuser Ref Description 1 Fuser/Fixing service kit110 v 1 Fuser/Fixing service kit 220 v Part number Qty CC519-67901 1 CC519-67902 1 ENWW Internal components 537 - HP CM3530 | Service Manual - Page 568
250-sheet cassette Figure 8-10 250-sheet cassette 1 538 Chapter 8 Parts and diagrams 2 ENWW - HP CM3530 | Service Manual - Page 569
Table 8-18 250-sheet cassette Ref Description 1 250-sheet cassette 2 Separation roller assy Part number Qty RM1-4962-000CN 1 RM1-4966-000CN 1 ENWW Internal components 539 - HP CM3530 | Service Manual - Page 570
250-sheet cassette paper pickup assembly Figure 8-11 250-sheet cassette paper pickup assembly 1 A01 A04 A09 A02 A10 A06 A08 A07 2 A03 A05 540 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 571
Table 8-19 250-sheet cassette paper pickup assembly Ref Description Part number Qty 1 250-sheet cassette paper pickup assembly RM1-4967-000CN 1 2 250-sheet cassette paper pickup roller RM1-4968-000CN ENWW Internal components 541 - HP CM3530 | Service Manual - Page 572
Registration assembly Figure 8-12 Registration assembly 542 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 573
Table 8-20 Registration assembly Ref Description 1 Registration assembly Part number Qty RM1-4969-000CN 1 ENWW Internal components 543 - HP CM3530 | Service Manual - Page 574
Paper-delivery assembly Figure 8-13 Paper-delivery assembly 544 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 575
Table 8-21 Paper-delivery assembly Ref Description 1 Paper-delivery assembly Part number Qty RM1-4970-000CN 1 ENWW Internal components 545 - HP CM3530 | Service Manual - Page 576
PCAs Figure 8-14 PCAs 1 7 2 3 6 5 546 Chapter 8 Parts and diagrams 4 ENWW - HP CM3530 | Service Manual - Page 577
Table 8-22 PCAs Ref Description 1 High-voltage power supply lower PCA (HVPS-D) 2 High-voltage power supply upper PCA (HVPS-T) 3 DC controller PCA 4 Low-voltage power supply PCA(110 v) 4 Low-voltage power supply PCA(220 v) 5 Interconnect board (ICB) 6 Formatter PCA 7 Scanner - HP CM3530 | Service Manual - Page 578
Formatter components Figure 8-15 Formatter components 2 1 3 4 548 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 579
Table 8-23 Formatter components Ref Description 1 Hard drive, 80GB 2.5-inch SATA ROHS 2 SATA hard drive cable power/data 3 Fax controller PCA 4 Fax cable Part number Qty CC519-67904 1 CC519-67905 1 CC456-60001 1 CC519-67907 1 ENWW Internal components 549 - HP CM3530 | Service Manual - Page 580
Accessories 500-sheet paper feeder Figure 8-16 500-sheet paper feeder 550 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 581
Table 8-24 500-sheet paper feeder Ref Description 1 500-sheet feeder replacement Not shown 500-sheet paper feeder right door kit Not shown 500-sheet cassette Part number Qty CE222-67901 1 CC468-67906 1 RM1-6198-000CN 1 ENWW Accessories 551 - HP CM3530 | Service Manual - Page 582
Paper feeder main body Figure 8-17 Paper feeder main body 552 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 583
Table 8-25 Paper feeder main body Ref Description 13 Drawer connector (Tray 3) 14 Drawer connector holder (Tray 3) Part number Qty VS1-7257-007CN 1 RC2-5416-000CN 1 ENWW Accessories 553 - HP CM3530 | Service Manual - Page 584
Alphabetical parts list Table 8-26 Alphabetical parts list Description 250-sheet cassette 250-sheet cassette paper pickup assembly 250-sheet cassette paper pickup roller 500-sheet cassette 500-sheet feeder replacement 500-sheet paper feeder right door kit ADF assembly ADF feed roller kit Base Base - HP CM3530 | Service Manual - Page 585
, upper rear Cover, upper right DC controller PCA Density detect sensor assembly Door stopper right link Door switch assembly Drawer connector (Tray 3) Drawer connector holder (Tray 3) Part number RL1-1914-000CN RL1-1915-000CN RC2-5006-000CN RC2-5052-000CN RC2-5069-000CN RC2-5188-000CN RC2-5048 - HP CM3530 | Service Manual - Page 586
list (continued) Description Drum motor assembly Duplexing drive assembly Duplexing unit cable assembly Fan Fan Fan cable assembly Fax cable Fax controller PCA Formatter PCA Front cable assembly Front lock arm assembly Fuser/Fixing service kit 220 v Fuser/Fixing service kit110 v Fusing connecting - HP CM3530 | Service Manual - Page 587
link Interlock link switch arm Interlock switch mount ITB assembly service kit Lever, box presence detect Lever, cartridge lock Lever, supply PCA(110 v) Low-voltage power supply PCA(220 v) Lower cartridge guide assembly Lower pick up guide assembly Motor/sensor cable assembly Multipurpose tray - HP CM3530 | Service Manual - Page 588
list (continued) Description Plate, blanking Power supply button Power supply switch assembly Rear cable assembly Rear lock arm (FFC) Scanner flat cable (FFC) Seal, waste toner box Sensor cable assembly Sensor cable assembly Sensor unit, Tmp/Hum sensor Separation roller assy Shaft Part number RC2 - HP CM3530 | Service Manual - Page 589
compression Spring, ground Spring, leaf Spring, tension Spring, tension Spring, torsion Spring, torsion Spring, torsion Stapler mechanism Stapler power supply Stapler, right cover assembly Stepping motor, DC (developing disengagement) Switch Switch arm Switch cable assembly Switch lever Part number - HP CM3530 | Service Manual - Page 590
Table 8-26 Alphabetical parts list (continued) Description Tab Tab Toner sensor holder assembly Transfer roller assembly service kit Tray, paper delivery Tray 1 pickup roller Waste toner detect assembly Waste toner duct assembly (motor) Part number RC2-5909-000CN RC2-4428-000CN RM1-5700-000CN CC468 - HP CM3530 | Service Manual - Page 591
assembly CC519-67901 CC519-67902 CC519-67904 Fuser/Fixing service kit110 v Fuser/Fixing service kit 220 v Hard drive, 80GB 2.5-inch SATA SCB PCA are not included) 500-sheet feeder replacement Q7429-60501 Stapler power supply Table and page ADF/scanner assembly on page 521 PCAs on page 547 PCAs - HP CM3530 | Service Manual - Page 592
RC2-4406-000CN Shutter front arm RC2-4407-000CN Shutter rear arm RC2-4413-000CN Shutter RC2-4428-000CN Tab RC2-4780-000CN Seal, waste toner box RC2-4895-000CN Right door rear hinge RC2-4916-000CN Link, door stopper right RC2-4916-000CN Door stopper right link RC2-5006-000CN - HP CM3530 | Service Manual - Page 593
5189-000CN Cover, right (without stapler) RC2-5192-000CN Cover, right (with stapler) RC2-5194-000CN Holder, AC RC2-5416-000CN Drawer connector holder (Tray 3) RC2-5909-000CN Tab RC2-5910-000CN Shutter RC2-5912-000CN Cover RC2-5913-000CN Shaft RC2-5934-000CN Spring, torsion RC2-5937 - HP CM3530 | Service Manual - Page 594
-000CN Cover RC2-5970-000CN Spring, leaf RK2-2229-000CN Sensor unit, Tmp/Hum sensor RK2-2415-000CN Stepping motor, DC (developing disengagement -000CN Base RL1-1928-000CN Tray 1 pickup roller RL1-1941-000CN Tray, paper delivery RL1-1947-000CN Power supply button RL1-1953-000CN Cover - HP CM3530 | Service Manual - Page 595
RM1-4976-000CN Lifter drive assembly RM1-4977-000CN Waste toner duct assembly (motor) RM1-4979-000CN Base assembly RM1-4980-000CN Lower pick up guide assembly RM1-4984-000CN Lower cartridge guide assembly RM1-4988-000CN Drum motor assembly RM1-5033-000CN Stapler, right cover assembly - HP CM3530 | Service Manual - Page 596
-5697-000CN Power supply switch assembly RM1-5700-000CN Toner sensor holder assembly RM1-5705-000CN Rear pre-exposure PCA RM1-5714-000CN Fusing connecting cable assembly RM1-5718-000CN Switch cable assembly RM1-5721-000CN Rear cable assembly RM1-5730-000CN Duplexing unit cable assembly - HP CM3530 | Service Manual - Page 597
RU6-2436-000CN Spring, tension RU6-2568-000CN Spring, compression RU6-4415-000CN Lever, shutter VS1-7257-007CN Drawer connector (Tray 3) WC4-5171-000CN Switch WG8-5696-000CN Photo interrupter, TLP1243 WG8-5696-000CN Photo interrupter, TLP1243 Table and page Internal components - HP CM3530 | Service Manual - Page 598
568 Chapter 8 Parts and diagrams ENWW - HP CM3530 | Service Manual - Page 599
A Service and support ● Hewlett-Packard limited warranty statement ● Print cartridge limited warranty statement ● HP Color LaserJet Fuser Kit Limited Warranty Statement ● End User License Agreement ● Customer self-repair warranty service ● Customer support ENWW 569 - HP CM3530 | Service Manual - Page 600
HP PRODUCT HP Color LaserJet CM3530 Series MFP DURATION OF LIMITED WARRANTY One-year limited warranty HP warrants to you, the end-user customer, that HP either new or equivalent in performance to new. HP warrants to you that HP software will not fail to execute its programming instructions after - HP CM3530 | Service Manual - Page 601
environmental specifications for the printer product or (c) exhibit wear from ordinary use. To obtain warranty service, please return the product to place of purchase (with a written description of the problem and print samples) or contact HP customer support. At HP's option, HP will either - HP CM3530 | Service Manual - Page 602
of the published environmental specifications for the printer product or (c) exhibit wear from ordinary use. To obtain warranty service, please return the product to place of purchase (with a written description of the problem) or contact HP customer support. At HP's option, HP will either replace - HP CM3530 | Service Manual - Page 603
HP Software. If this Software is provided by HP for Use with an imaging or printing product (for example, if the Software is a printer driver, firmware, or add-on), the HP Software may only be used with such product ("HP Product"). Additional restrictions on Use may appear in the User Documentation - HP CM3530 | Service Manual - Page 604
All intellectual property rights in the Software and User Documentation are owned by HP or its suppliers and are protected Software or the HP Product, or (ii) the provision of support services related to the Software or the HP Product. All such information will be subject to HP's privacy policy. HP - HP CM3530 | Service Manual - Page 605
is mandatory. If you request HP to replace these parts, you will be charged for the travel and labor costs of this service. 2) Parts for which customer is required, you can call the HP Technical Support Center and a technician will help you over the phone. HP specifies in the materials shipped with - HP CM3530 | Service Manual - Page 606
problem description ready. Get 24-hour Internet support www.hp.com/support/cljcm3530mfp Get support for products used with a Macintosh computer www.hp.com/go/macosx Download software utilities, drivers, and electronic information www.hp.com/go/cljcm3530mfp_software Order additional HP service - HP CM3530 | Service Manual - Page 607
B Product specifications ● Physical specifications ● Electrical specifications ● Acoustic specifications ● Environmental specifications ENWW 577 - HP CM3530 | Service Manual - Page 608
1 HP Color LaserJet CM3530 models 666 W 652 W 87.4 W 72.2 W 1 Values subject to change. See www.hp.com/support/cljcm3530mfp hour. 6 HP Color LaserJet CM3530 speed is 31 ppm Letter size. Sleep 2 18.1 W Off 0.84 W Acoustic specifications Table B-5 HP Color LaserJet CM3530 MFP Series13 Sound - HP CM3530 | Service Manual - Page 609
Table B-5 HP Color LaserJet CM3530 MFP Series (continued) Sound power level Declared per ISO 9296 ADF copying Ready hp.com/support/cljcm3530mfp for current information. 3 Configuration tested: HP Color LaserJet CM3530 printer printing on A4-size paper in simplex mode Environmental specifications - HP CM3530 | Service Manual - Page 610
580 Appendix B Product specifications ENWW - HP CM3530 | Service Manual - Page 611
C Regulatory information ● FCC regulations ● Declaration of Conformity ● Safety statements ENWW 581 - HP CM3530 | Service Manual - Page 612
installed and used in accordance with the instructions, it may cause harmful interference to and on, the user is encouraged to try to correct the interference by one or more of changes or modifications to the printer that are not expressly approved by HP could void the user's authority to operate this - HP CM3530 | Service Manual - Page 613
Name: Regulatory Model Number:2) HP Color LaserJet CM3530 series BOISB-0802-00 Product Options: Including: CE522A - Optional 500-Sheet Paper and Heavy Media Tray ALL Print Cartridges: CE250X, CE250A, CE251A, CE252A, CE253A conforms to the following Product Specifications: Safety: IEC 60950 - HP CM3530 | Service Manual - Page 614
laser beam cannot escape during any phase of normal user operation. WARNING! Using controls, making adjustments, or performing procedures other than those specified in this user guide ) Laser statement for Finland Luokan 1 laserlaite Klass 1 Laser Apparat HP Color LaserJet CM3530, CM3530fs, - HP CM3530 | Service Manual - Page 615
1 ylittävälle näkymättömälle lasersäteilylle. VARNING ! Om apparaten används på annat sätt än i bruksanvisning specificerats, kan användaren utsättas för osynlig laserstrålning, som överskrider gränsen för laserklass 1. HUOLTO HP Color LaserJet CM3530, CM3530fs - kirjoittimen sisällä ei ole - HP CM3530 | Service Manual - Page 616
586 Appendix C Regulatory information ENWW - HP CM3530 | Service Manual - Page 617
reset by NVRAM initialization 506 call report, fax 81 Canadian DOC regulations 584 capacity ADF 4 cartridges management menu 29 non-HP 93 detection 153, 169 tray 2, removing 199 tray 3, removing 199 See also trays cautions 2 characters, troubleshooting 498 checklists after service 181 preservice 180 - HP CM3530 | Service Manual - Page 618
areas and fans 123 copying features 6 quality, troubleshooting 494 speed specifications 4 counterfeit supplies 93 counts ADF 503 ADF duplex 503 ADF simplex 503 color cycle 503 copy pages 503 copy scan 503 flatbed cycle 503 mono cycle 503 page, reset 503 print engine maintenance 440 refurbish cycle - HP CM3530 | Service Manual - Page 619
61 customer support embedded Web server links 88 online 576 D dark image, troubleshooting 494 Data light locating 12 date codes for firmware 440 manufacture circuit power-supply frequency range 130 drivers paper types 58 duplex printing paper loading orientation 62 duplexing unit components 162 - HP CM3530 | Service Manual - Page 620
123 Explorer, versions supported embedded Web server 85 e-mail embedded Web server settings 87 problem solving 507 validating gateway addresses 507 E-mail Setup menu 41 F faded print 494 failure detection drive circuit 130 fuser 129 lasers and scanners 132 low-voltage power supply 126 motors 122 - HP CM3530 | Service Manual - Page 621
496 link speed settings 36 loading Tray 1 66 Tray 2 68 loading media configuring 62 locking control panel menus 91 log of events clear 468 messages, listed numerically 468 view or print 468 loop control 159 loose toner, troubleshooting 497 low-voltage power supply converted DC voltages 125 failure - HP CM3530 | Service Manual - Page 622
gateway addresses 507 noise specifications 578 non-HP supplies 93 notes 2 Novell/NetWare information 439 NVRAM (nonvolatile memory) initialization 506 O on/off switch, locating 7 online help, control panel 15 online support 576 operating environment specifications 579 operation sequence 117 - HP CM3530 | Service Manual - Page 623
installing 105 print-quality test 182 printer languages 4 printing modes, manual 492 output bin, selecting 77 period in operation sequence 117 process explained 133 speed specifications 4 stop for testing 409 troubleshooting 500 printing from Tray 2 68 problem-solving Error button, control panel - HP CM3530 | Service Manual - Page 624
266 toner-collection sensor 290 toner-collection unit 190 tools, required 179 tray cassette 199 repeating defects, troubleshooting 428 replace memory 100 supplies 93 replacing parts 178 reset button 12 Resets menu, control panel 53 residual-toner-feed motor, removing 292 resolution specifications - HP CM3530 | Service Manual - Page 625
498 Sleep button 12 Sleep mode power specifications 578 settings 26, 28 sleep settings voltage for 126 voltage too high during 126 smeared toner, troubleshooting 498 SMTP servers validating gateway addresses 507 software HP Easy Printer Care 82 software license agreement 573 solenoids DC controller - HP CM3530 | Service Manual - Page 626
for calibration 146 smeared, troubleshooting 498 toner cartridges. See print cartridges toner collection unit removing 190 replacing 98 toner-collection sensor, removing 290 tools, required 179 touchscreen, clean 108 transfer processes 136 Tray 1 capacity 60 jams 480 Tray 2 capacity 60 jams 482 - HP CM3530 | Service Manual - Page 627
504 Web browser requirements embedded Web server 85 Web Jetadmin firmware updates 114 Web sites customer support 576 fraud reports 93 HP Web Jetadmin, downloading 89 Macintosh customer support 576 ordering supplies 510 white spots, troubleshooting 495 wrinkles, troubleshooting 499 ENWW Index 597 - HP CM3530 | Service Manual - Page 628
598 Index ENWW - HP CM3530 | Service Manual - Page 629
- HP CM3530 | Service Manual - Page 630
© 2008 Hewlett-Packard Development Company, L.P. www.hp.com *CC519-91013* *CC519-91013* CC519-91013
-
1 -
2 -
3 -
4 -
5 -
6 -
7 -
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
-
27
-
28
-
29
-
30
-
31
-
32
-
33
-
34
-
35
-
36
-
37
-
38
-
39
-
40
-
41
-
42
-
43
-
44
-
45
-
46
-
47
-
48
-
49
-
50
-
51
-
52
-
53
-
54
-
55
-
56
-
57
-
58
-
59
-
60
-
61
-
62
-
63
-
64
-
65
-
66
-
67
-
68
-
69
-
70
-
71
-
72
-
73
-
74
-
75
-
76
-
77
-
78
-
79
-
80
-
81
-
82
-
83
-
84
-
85
-
86
-
87
-
88
-
89
-
90
-
91
-
92
-
93
-
94
-
95
-
96
-
97
-
98
-
99
-
100
-
101
-
102
-
103
-
104
-
105
-
106
-
107
-
108
-
109
-
110
-
111
-
112
-
113
-
114
-
115
-
116
-
117
-
118
-
119
-
120
-
121
-
122
-
123
-
124
-
125
-
126
-
127
-
128
-
129
-
130
-
131
-
132
-
133
-
134
-
135
-
136
-
137
-
138
-
139
-
140
-
141
-
142
-
143
-
144
-
145
-
146
-
147
-
148
-
149
-
150
-
151
-
152
-
153
-
154
-
155
-
156
-
157
-
158
-
159
-
160
-
161
-
162
-
163
-
164
-
165
-
166
-
167
-
168
-
169
-
170
-
171
-
172
-
173
-
174
-
175
-
176
-
177
-
178
-
179
-
180
-
181
-
182
-
183
-
184
-
185
-
186
-
187
-
188
-
189
-
190
-
191
-
192
-
193
-
194
-
195
-
196
-
197
-
198
-
199
-
200
-
201
-
202
-
203
-
204
-
205
-
206
-
207
-
208
-
209
-
210
-
211
-
212
-
213
-
214
-
215
-
216
-
217
-
218
-
219
-
220
-
221
-
222
-
223
-
224
-
225
-
226
-
227
-
228
-
229
-
230
-
231
-
232
-
233
-
234
-
235
-
236
-
237
-
238
-
239
-
240
-
241
-
242
-
243
-
244
-
245
-
246
-
247
-
248
-
249
-
250
-
251
-
252
-
253
-
254
-
255
-
256
-
257
-
258
-
259
-
260
-
261
-
262
-
263
-
264
-
265
-
266
-
267
-
268
-
269
-
270
-
271
-
272
-
273
-
274
-
275
-
276
-
277
-
278
-
279
-
280
-
281
-
282
-
283
-
284
-
285
-
286
-
287
-
288
-
289
-
290
-
291
-
292
-
293
-
294
-
295
-
296
-
297
-
298
-
299
-
300
-
301
-
302
-
303
-
304
-
305
-
306
-
307
-
308
-
309
-
310
-
311
-
312
-
313
-
314
-
315
-
316
-
317
-
318
-
319
-
320
-
321
-
322
-
323
-
324
-
325
-
326
-
327
-
328
-
329
-
330
-
331
-
332
-
333
-
334
-
335
-
336
-
337
-
338
-
339
-
340
-
341
-
342
-
343
-
344
-
345
-
346
-
347
-
348
-
349
-
350
-
351
-
352
-
353
-
354
-
355
-
356
-
357
-
358
-
359
-
360
-
361
-
362
-
363
-
364
-
365
-
366
-
367
-
368
-
369
-
370
-
371
-
372
-
373
-
374
-
375
-
376
-
377
-
378
-
379
-
380
-
381
-
382
-
383
-
384
-
385
-
386
-
387
-
388
-
389
-
390
-
391
-
392
-
393
-
394
-
395
-
396
-
397
-
398
-
399
-
400
-
401
-
402
-
403
-
404
-
405
-
406
-
407
-
408
-
409
-
410
-
411
-
412
-
413
-
414
-
415
-
416
-
417
-
418
-
419
-
420
-
421
-
422
-
423
-
424
-
425
-
426
-
427
-
428
-
429
-
430
-
431
-
432
-
433
-
434
-
435
-
436
-
437
-
438
-
439
-
440
-
441
-
442
-
443
-
444
-
445
-
446
-
447
-
448
-
449
-
450
-
451
-
452
-
453
-
454
-
455
-
456
-
457
-
458
-
459
-
460
-
461
-
462
-
463
-
464
-
465
-
466
-
467
-
468
-
469
-
470
-
471
-
472
-
473
-
474
-
475
-
476
-
477
-
478
-
479
-
480
-
481
-
482
-
483
-
484
-
485
-
486
-
487
-
488
-
489
-
490
-
491
-
492
-
493
-
494
-
495
-
496
-
497
-
498
-
499
-
500
-
501
-
502
-
503
-
504
-
505
-
506
-
507
-
508
-
509
-
510
-
511
-
512
-
513
-
514
-
515
-
516
-
517
-
518
-
519
-
520
-
521
-
522
-
523
-
524
-
525
-
526
-
527
-
528
-
529
-
530
-
531
-
532
-
533
-
534
-
535
-
536
-
537
-
538
-
539
-
540
-
541
-
542
-
543
-
544
-
545
-
546
-
547
-
548
-
549
-
550
-
551
-
552
-
553
-
554
-
555
-
556
-
557
-
558
-
559
-
560
-
561
-
562
-
563
-
564
-
565
-
566
-
567
-
568
-
569
-
570
-
571
-
572
-
573
-
574
-
575
-
576
-
577
-
578
-
579
-
580
-
581
-
582
-
583
-
584
-
585
-
586
-
587
-
588
-
589
-
590
-
591
-
592
-
593
-
594
-
595
-
596
-
597
-
598
-
599
-
600
-
601
-
602
-
603
-
604
-
605
-
606
-
607
-
608
-
609
-
610
-
611
-
612
-
613
-
614
-
615
-
616
-
617
-
618
-
619
-
620
-
621
-
622
-
623
-
624
-
625
-
626
-
627
-
628
-
629
-
630
 |
 |
HP Color LaserJet CM3530 MFP Series
Service Manual
Theory of operation
Removal and replacement
Solve problems
Parts list
Additional product information:
www.hp.com/support/cljcm3530mfp
www.hp.com/go/usemyMFP