Poulan 4400-4900-5400 Parts List - Page 1

Poulan 4400-4900-5400 Manual

Page 1 highlights

PARTS LIST NO. 64275 - 9/1/86 PAGE 1 of 8 REPLACES 64275 - 9/15/85 POULAN® PARTS LIST CHAIN SAW MODELS: 4400/4900/5400 69 7 \ 65 66 67 -I 68 - ' 10 11 ENGINE ¶) GASKET KIT ZWARNING All repairs, adjustments and maintenance not described in the Operator's Manual must be performed by qualified service personnel. 1 2 3 4 5 6 s, 7 8 9 20 21 22 1213 L23 15 24 16 25 -17 -18 -19 '26 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 N 18 19 20 21 22 23 24 25 r26 27 28 29 30 31 32 33 34 40 PART NO. 15092 15209 11255 42041 42049 15323 42039 11815 15239 24839 15433 15203 19075 23064 15253 42056 69234 2820 15298 22131 23674 15258 15064 10535 15196 1711 1677 - 12073 12074 12092 22274 32034 - 69136 30039 69144 19085 10175 15306 OTY. DESCRIPTION 1 Screw -1/4 • 20 x 1/2 • Socket Hd. 1 Washer. Starter Pulley 1 Pulley Starter 1 Disc. - Starter - Top 1 Spring -Starter Rewind 1 Pin - Spring Anchor 1 Disc. - Starter - Bottom 1 Fan Housing Ass'y. (Incl. #6 & 19) 3 Screw. Fan Hsg. Mfg. -1f4. 20 x 13/16 • Socket Head 1 Retainer - Diffuser Mounting Screw 2 Screws - 10 • 32 x 1/2 - Slotted Hex Hd. 7 Screw • Crankcase #10 - 24 x 3/4 • Socket Head 2 Seal -Crankshaft 1 Pin -Bar Adjusting 1 Screw - Bar Adj. - #10 - 24 x 2-3/16 1 Handle - Starter Rope 1 Rope Kit 1 Bushing - Rope Grommet 3 Screw - Muffler Mfg. 12 • 24 x 5/8 1 Diffuser - Muffler 1 Screen - Spark Arrestor 3 Screw - 6 - 40 x 1/2 - Socket Head 1 Nut • Bar Adj. -#10 - 24 - Self Locking 1 Crankcase Ass'y (Incl. #13, 15, 16, 23, 24. 31 & 32) 1 Screw • Fan Hsg. Mfg. - 1/4 - 20 x1-1/8 Socket Head 4 Screw - Cylinder • 1/4 - 20 x 1 Socket Hd. 4 Lockwasher - Cylinder 1 Cylinder - 4400 - 4900 - 5200 1 Ass'y. - Muffler 2 Bearing -Crankshaft 2 Kit - Bar Stud Replacement - 3/8" - 5/16; - 5/16" (fits crankcase with 3/8" stud openings) 1 'Gasket - Crankcase 1 Oil Cap Ass'y. (Incl. "O" Ring) 2 Screw - Cylinder Cover Bracket 27 28] 4 29 30 3 32 40 41 \,_5532 59 49-0 50-k 42 43 44 5 1 45 46 25 47 60 4 61 33 62 13 54 -- 63 56- 7- 164 34 57 Ni 58 KEY NO. 41 42 43 44 45 46 47 r48 PART NO. 30084 22128 19081 - 23655 24769 23645 15207 15208 32031 25884 49 23816 50 15195 51 - 22125 10529 10531 52 3934 53 3933 54 39066 55 42062 56 1718 57 42064 58 4261 59 39065 60 23716 61 15202 62 2595 63 1626 64 1722 65 1636 66 67 r68 69 15159 23995 69180 69012 70 Decals A B - 10257 24885 - 24741 24776 24739 OTY. DESCRIPTION 1 Spark Plug (CJ-8) 1 Air Baffle Assembly 1 'Gasket -Cylinder 2 Piston Ring - 4200 - 4900 - 5200 2 Retainer - Piston Pin 2 Washer - Thrust (Rod Top) 1 Bearing-Top Rod 1 Crankshaft & Rod Assembly (Incl.#36 from page 3) 1 'Grommet- Lead Wire 1 Clip - High Tension Lead 1 Piston Assembly - (Incl. #45 & pin) - 4200 - 4900 - 5400 1 Boot - Spark Plug 1 Connector • Spark Plug 1 Flywheel 2 Spring -Starter Dog 2 Washer • Starter Dog 2 Dog - Starter 2 Stud -Starter Dog 1 High Tension Lead Asey. - Ignition (Incl. 452 & 53) 1 Spring - Idle Adj. Screw 1 Screw Adj. - Idle Speed 1 Key - Flywheel 1 Washer - Flywheel Mtg. - 3/8 1 Locknut - Flywheel Mounting - 3/8 • 24 3 Hex Socket Cap Screw - 1/4 - 20 x 5/8 - (Optional) 3 Washer • Conical (Optional) 1 Heat Shield (Optional) 1 Kit - Engine Gasket (Contents Indicated by ') 1 Muffler Heat Shield (Optional)(Incl. #65, 66, 67& 70) 1 Hex Fastener & Muffler Ass'y. (Optional) 1 Decal Professional User 1 Decal -Fan Housing - 4400 - 4900 - 5400 Indicates contents of Engine Gasket Kit = Part Charlyv ***** = Service Reference N= New Part No.

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8

PARTS
LIST
NO.
64275
-
9/1/86
PAGE
1
of
8
REPLACES
64275
-
9/15/85
POULAN®
PARTS
LIST
CHAIN
SAW
MODELS:
4400/4900/5400
69
\
65
66
67
-I
'
7
10
11
12-
13
ENGINE
¶)
GASKET
KIT
-
68
ZWARNING
All
repairs,
adjustments
and
maintenance
not
described
in
the
Operator's
Manual
must
be
performed
by
qualified
service
personnel.
1
2
3
4
5
6
7
s
,
8
9
27
28]
4
29
20
21
22
L23
15
24
16
25
-17
-18
-19
'26
30
3
32
33
40
41
52
\,_53
42
43
44
34
5
45
1
46
47
4
49-0
50-k
13
54
--
63
5
6
-
7
-
1
64
57
N
i
58
59
25
60
61
62
KEY
NO.
PART
NO.
OTY.
DESCRIPTION
KEY
NO.
PART
NO.
OTY.
DESCRIPTION
1
15092
1
Screw
-1/4
20
x
1/2
Socket
Hd.
41
30084
1
Spark
Plug
(CJ
-8)
2
15209
1
Washer.
Starter
Pulley
42
22128
1
Air
Baffle
Assembly
3
11255
1
Pulley
Starter
43
19081
1
'Gasket
-Cylinder
4
42041
1
Disc.
-
Starter
-
Top
44
2
Piston
Ring
5
42049
1
Spring
-Starter
Rewind
23655
4200
6
15323
1
Pin
-
Spring
Anchor
24769
4900
7
42039
1
Disc.
-
Starter
-
Bottom
23645
5200
8
11815
1
Fan
Housing
Ass'y.
(Incl.
#6
&
19)
45
15207
2
Retainer
-
Piston
Pin
9
15239
3
Screw.
Fan
Hsg.
Mfg.
-1f4.
20
x
13/16
46
15208
2
Washer
-
Thrust
(Rod
Top)
Socket
Head
47
32031
1
Bearing
-Top
Rod
10
24839
1
Retainer
-
Diffuser
Mounting
Screw
r48
25884
1
Crankshaft
&
Rod
Assembly
(Incl.#36
from
11
15433
2
Screws
-
10
32
x
1/2
-
Slotted
Hex
Hd.
page
3)
12
15203
7
Screw
Crankcase
#10
-
24
x
3/4
49
23816
1
'Grommet-
Lead
Wire
Socket
Head
50
15195
1
Clip
-
High
Tension
Lead
13
19075
2
Seal
-Crankshaft
51
1
Piston
Assembly
-
(Incl.
#45
&
pin)
15
23064
1
Pin
-Bar
Adjusting
22125
4200
16
15253
1
Screw
-
Bar
Adj.
-
#10
-
24
x
2-3/16
10529
-
4900
17
42056
1
Handle
-
Starter
Rope
10531
-
5400
N
18
69234
1
Rope
Kit
52
3934
1
Boot
-
Spark
Plug
19
2820
1
Bushing
-
Rope
Grommet
53
3933
1
Connector
Spark
Plug
20
15298
3
Screw
-
Muffler
Mfg.
12
24
x
5/8
54
39066
1
Flywheel
21
22131
1
Diffuser
-
Muffler
55
42062
2
Spring
-Starter
Dog
22
23674
1
Screen
-
Spark
Arrestor
56
1718
2
Washer
Starter
Dog
23
15258
3
Screw
-
6
-
40
x
1/2
-
Socket
Head
57
42064
2
Dog
-
Starter
24
15064
1
Nut
Bar
Adj.
-#10
-
24
-
Self
Locking
58
4261
2
Stud
-Starter
Dog
25
10535
1
Crankcase
Ass'y
(Incl.
#13,
15, 16,
23,
24.
59
39065
1
High
Tension
Lead
Asey.
-
Ignition
31
&
32)
(Incl.
452
&
53)
r26
15196
1
Screw
Fan
Hsg.
Mfg.
-
1/4
-
20
x1-1/8
60
23716
1
Spring
-
Idle
Adj.
Screw
Socket
Head
61
15202
1
Screw
Adj.
-
Idle
Speed
27
1711
4
Screw
-
Cylinder
1/4
-
20
x
1
Socket
Hd.
62
2595
1
Key
-
Flywheel
28
1677
4
Lockwasher
-
Cylinder
63
1626
1
Washer
-
Flywheel
Mtg.
-
3/8
29
1
Cylinder
64
1722
1
Locknut
-
Flywheel
Mounting
-
3/8
24
12073
4400
65
1636
3
Hex
Socket
Cap
Screw
-
1/4
-
20
x
5/8
-
12074
-
4900
(Optional)
12092
-
5200
66
15159
3
Washer
Conical
(Optional)
30
22274
1
Ass'y.
-
Muffler
67
23995
1
Heat
Shield
(Optional)
31
32034
2
Bearing
-Crankshaft
r68
69180
1
Kit
-
Engine
Gasket
(Contents
Indicated
by
')
32
2
Kit
-
Bar
Stud
Replacement
69
69012
1
Muffler
Heat
Shield
(Optional)
(Incl.
#65,
69136
3/8"
66,
67&
70)
30039
-
5/16;
70
10257
1
Hex
Fastener
&
Muffler
Ass'y.
(Optional)
69144
5/16"
(fits
crankcase
with
Decals
3/8"
stud
openings)
A
24885
1
Decal
Professional
User
33
19085
1
'Gasket
-
Crankcase
B
1
Decal
-Fan
Housing
34
10175
1
Oil
Cap
Ass'y.
(Incl.
"O"
Ring)
24741
4400
40
15306
2
Screw
-
Cylinder
Cover
Bracket
24776
4900
24739
-
5400
Indicates
contents
of
Engine
Gasket
Kit
=
Part
Charlyv
*****
=
Service
Reference
N=
New
Part
No.