Poulan HD145H42D User Manual
Poulan HD145H42D Manual
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- Poulan HD145H42D | User Manual - Page 1
7)O Afar R.C/W0c-i° A4 Rev OWNER'S MANUAL MODEL NO. HD145H42D 14.5 HP 42 Inch Lawn Tractor • Assembly • Operation • Customer Responsibilities • Service and Adjustments • Storage • Troubleshooting Repair Parts For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For - Poulan HD145H42D | User Manual - Page 2
RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION Read, understand, and follow ail instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys - Poulan HD145H42D | User Manual - Page 3
service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MODEL NUMBER HD145H42D nearest authorized service center/department (See REPAIR PARTS section of this manual). In - Poulan HD145H42D | User Manual - Page 4
PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES WARRANTY ASSEMBLY OPERATION 3 3 3, 15-19 50 6-9 10-14 MAINTENANCE SCHEDULE SERVICE AND ADJUSTMENTS STORAGE TROUBLESHOOTING REPAIR PARTS - TRACTOR PARTS ORDERING/SERVICE 15 20-25 26 27-28 30-47 BACK COVER INDEX A Adjustments: Brake Carburetor Mower - Poulan HD145H42D | User Manual - Page 5
(15) /W1811i (1) Hex Bolt 5/16-18 x 1-1/4 i Steering Wheel Steering Sleeve 11 1 I-11 110111011110111 (1) Shoulder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x 1 Manual Parts Bag Parts bag contents not shown full size I CI (1) Lock Washer 1/2 (1) Washer 17/32 x 1-3/16 x 12 Gauge ,I0 , Ilk NI Miligi - Poulan HD145H42D | User Manual - Page 6
mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON panels flat. • Check for any additional loose parts or cartons and remove. BEFORE ROLLING TRACTOR OFF SKID ADAPTER EXTENSION SHAFT 5/16 HEX BOLT ATTACH - Poulan HD145H42D | User Manual - Page 7
ASSEMBLY HOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Figs. 2 and 3) CAUTION: Do not protective plastic. • Remove terminal protective caps and discard. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of - Poulan HD145H42D | User Manual - Page 8
starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of - Poulan HD145H42D | User Manual - Page 9
OPERATION These symbols may appear on your tractor or in literature supplied with the produCt. Learn and understand their meaning. MI= BATTERY CAUTION OR 1- 1 - ATTACHMENT CLUTCH DISENGAGED c 7"1"....%> IGNITION DANGER, KEEP HANDS AND FEET AWAY 9 HYDROSTATIC FREE WHEEL (Hydro Models only) - Poulan HD145H42D | User Manual - Page 10
into the brake position. MOTION CONTROL LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION - Poulan HD145H42D | User Manual - Page 11
shields while operating L--- FORE§1411"5 BETTER •THP4 NO SIGHT your tractor or performing any adjustments or repairs. We recommend a wide vision safety to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, - Poulan HD145H42D | User Manual - Page 12
in freewheeling position. Free wheel control is located at the rear drawbar of tractor. • Raise attachment lift to highest position with attachment lift control. • " in the Customer Responsibilities section of this manual). • To change engine oil, see the Customer Responsibilities section in this - Poulan HD145H42D | User Manual - Page 13
while in storage. To avoid engine problems, the fuel system should be emptied before fresh fuel next season. See Storage Instructions for additional information. Never use engine or up as follows: • Be sure the tractor is on level ground. • Place Service and Adjustments section of this manual. 13 - Poulan HD145H42D | User Manual - Page 14
TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so - Poulan HD145H42D | User Manual - Page 15
Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Check Engine Oil tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual - Poulan HD145H42D | User Manual - Page 16
tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual local parts dealer up towards deck as shown. con' balancer, follow the instructions supplied with ba: ander - Poulan HD145H42D | User Manual - Page 17
if necessary. The belts are not adjustable. Replace belts if they begin to oil change. All oil must meet API service classification SF, SG or SH. • Be sure tractor is on level surface. • Oil will capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. • Use gauge on oil fill cap/dipstick for - Poulan HD145H42D | User Manual - Page 18
. 14) Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Air screen must be kept free of dirt and chaff to prevent - Poulan HD145H42D | User Manual - Page 19
and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 2 of this manual. IN-LINE FUEL FILTER (See Fig. 16) The fuel filter should be type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep - Poulan HD145H42D | User Manual - Page 20
lever to its highest position. • Slide mower undertractor with discharge guard to right side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. CLUTCH ROD SUSPENSION ARMS r icy: l fl WA. RETAINER SPRING ANTI-SWAY BAR RETAINER SPRINGS - Poulan HD145H42D | User Manual - Page 21
SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 2 of this manual ADJUSTMENT (See Figs. 20 and 21) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE - Poulan HD145H42D | User Manual - Page 22
manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION - • Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. MANDREL - Poulan HD145H42D | User Manual - Page 23
instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. WASHERS RETAINING RING - Poulan HD145H42D | User Manual - Page 24
both batteries. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section of this manual. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse - Poulan HD145H42D | User Manual - Page 25
FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. THROTTLE LEVER IDLE SPEED SCREW TO ADJUST CARBURETOR - Poulan HD145H42D | User Manual - Page 26
tractor (See "CLEANING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual DEPOSITS FROM FORMING IN ESSENTIAL FUE SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTEF FUEL - Poulan HD145H42D | User Manual - Page 27
CM. PROBLEM TROUBLESHOOTING POINTS 0511100ilg, CAUSE CORRECTION Will not start 1. Out of fuel. 2. Engine not in Service Adjustments section. 15. Contact an authorized service center/department. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). - Poulan HD145H42D | User Manual - Page 28
PROBLEM TROUBLESHOOTING POINTS CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. - Poulan HD145H42D | User Manual - Page 29
SCHEMATIC TRACTOR - - MODEL NUMBER HD145H42D RED BATTERY BLACK RED AMMETER (OPTIONAL) WHITE RED • B S • m G L Y A --------- IGNITION SWITCH -1 CD /II NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 29 - Poulan HD145H42D | User Manual - Page 30
REPAIR PARTS TRACTOF4- MODEL NUMBER HD145H42D ELECTRICAL • 1 41 43 26 40 19 19 I 20 O '-I 25 33 32 31 30 15 ti 48 ; 8 0 4 6 7 il-114 7 ..52 29 28 O 6 ' e• - Poulan HD145H42D | User Manual - Page 31
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42D Et..ECTRIC Al_ KEY PART NO. NO. DESCRIPTION 1 144925 2 74760412 3 19091016 4 10040400 6 73220400 7 109238X 8 156417 9 109596X 15 147688 16 153664 19 10090400 20 73350400 21 136850 22 4152J 24 4799J - Poulan HD145H42D | User Manual - Page 32
REPAIR PARTS TRACTOR - MODEL NUMBER HD145H42D CHASSIS AND ENCLOSURES 17 30 24 25 26 eo 31 3 18 25 26 3 24 5 5 29 58 12 28 53 51 52 55 57 14 11 • 9 - Poulan HD145H42D | User Manual - Page 33
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42D CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 159530 Chassis Wldmt. 2 140356 Drawbar Stretch 94 3 17490612 Screw Thdrol. 3/8-16 x 3/4 Ty-Tt 4 19131216 Washer 13/32 x 3/4 x 16 Ga. 5 155272 Bumper Hood/ - Poulan HD145H42D | User Manual - Page 34
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42D DRIVE 57 89 • •s • • %I, ..^& -10 1 •./ co 'Is. ""• s .„.. I ♦ ♦ -4/ 69 • • • ••♦ •• ••• ;4=1 • „, d V t OP: „ ot, ••• 0 Ally 0 t 1 1 „..' • I I a :al a 3 'ea„- • %% % 4. I ss %` S 5" 3 1% ) I 510 •%•• 63 '••• - Poulan HD145H42D | User Manual - Page 35
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42D DRIVE KEY PART NO. NO. 1 2 146682 5 121520X 6 17490512 3/4 Ty. Tr Cover, Pedal Pulley, Engine Bolt Hex 7/16-20 X 4 Gr. 5 Washer Keeper Belt Engine Screw Keeper Belt Engine Washer 13/32 x 1-1/4 x 12 Gauge Spacer, Axle PVST Washer 25/32 x 1-1/4 x 16 - Poulan HD145H42D | User Manual - Page 36
REPAIR PARTS 'TRACTOR - MODEL NUMBER HD145H42D STEERING ASSEMBLY 8:3 39 - 41 44 51 27 87 36 I 17 18 19 20 Ns„2. 2 7 11 25 6 7 7 15 . 3 t I I` •rmrp „ 4.471) • • 48 -26 10 • 36 - Poulan HD145H42D | User Manual - Page 37
PARTS TRACTOR - - MODEL NUMBER HD145H42D STEERING ASSEMBLY KEY PART Unc Shaft Asm Strg Washer Thrust 515x 750x 033 Support Shaft Washer Shim 1/4 X 5/8 X 062 Washer Crownlock 3/8-16 Uric Bolt Fin Hex 5/16-18 Unc P Kit Steering Assembly Service Bolt Fin Hex 3/8-16unc x 1 Gr. 5 .Spacer Axle Bearing Arm - Poulan HD145H42D | User Manual - Page 38
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42D SEAT ASSEMBLY • „. 18 0 8 9 8 14 9 7 10 7 5 6 22 2 21 5 26 15 ei> Ns. 25 23 13 17 12 KEY PART NO. NO. 1 140116 2 140551 3 74760616 4 19131610 5 145006 6 73800600 7 124181X 8 17490616 9 19131614 10 155925 12 121246X 13 121248X 14 - Poulan HD145H42D | User Manual - Page 39
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42D DECALS 5 2 3 4 8 5 18 7 17 9 1 KEY PART NO. NO. 1 158181 2 158168 3 158037 4 Lawn Deca Fender Logo Deca Caution Fender Eng/Sp Deca Clutch/brake Eng/Sp Deca V-Belt Sch Deca Mulch Bag Poulan Deca Btry Dngr/Psn P/L Sym Deca Seat Acc KEY PART - Poulan HD145H42D | User Manual - Page 40
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42D ENGINE 2 32 31 3 72 62 0 0 81 13 4 78 44 46 14 15 16 / as 33 37 29 78 .... "...';'-' 13 `. .... . ' t3 ...::-^-1C:•••0• '.s .......'' ,..-- 13 •`i "Z. s 0 . I3 ". (T:s. 13 -• e tS - Poulan HD145H42D | User Manual - Page 41
REPAIR PARTS TRACTOR - MODEL NUMBER HD145H42D ENGINE KEY PART NO. NO. 1 140310 2 17720410 3 4 137352 13 272293 14 13280324 15 13200300 16 11050600 23 156123 29 137180 31 140280 32 140527 33 123487X 35 17490512 - Poulan HD145H42D | User Manual - Page 42
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42D LIFT 7 8 / 5 11 19 13 • 13 0 0 0 3 4 2 6 6 12 13 o 20 15 5 4 1718 6 20 20 19 31 32 20 15 42 - Poulan HD145H42D | User Manual - Page 43
REPAIR PARTS TRACTOR - MODEL NUMBER HD145H42D .LIFT KEY PART NO. _ NO. - DESCRIPTION 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 109413X 8 124526X 11 139865 12 139866 13 4939M 15 127218 16 73350800 17 130171 18 73800800 - Poulan HD145H42D | User Manual - Page 44
REPAIR PARTS MOWER DECK TRACTOR - - MODEL NUMBER HD145H42D 76 75 74 72 71 67 68 C.) 40 \ 80 0 36 45 / 78 83`Em X132 9 92 84 7 7 /4,... I 85 46 81 82 7 41 17 56 53 - Poulan HD145H42D | User Manual - Page 45
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42D MOWER DECK KEY PART NO Trunnion Adj 83 120958X Washer Sintered 84 156084 Keeper Belt Idler 85 72140618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4 Mandrel Asm Service (Includes Key Nos. 8-10, 12-15, 31 and 33) 144783 Deck Sery (Std. Deck - Order seperately - Poulan HD145H42D | User Manual - Page 46
REPAIR PARTS TRACTOR - MODEL NUMBER HD145H42D TRANSAXLE PEERLESS - MODEL NUMBER 205-0278 209 191 190 1°4\ MODEL and SERIAL NUMBERS HERE REF PART NO. NO. 36 790075 37 790007 38 799021 39 786026 39B 798033 40 792076A 41 790085 42 792073 42A 792085A 43 792075 44 790025 45 - Poulan HD145H42D | User Manual - Page 47
SERVICE NOTES - Poulan HD145H42D | User Manual - Page 48
SERVICE NOTES - Poulan HD145H42D | User Manual - Page 49
parts or labor incurred in replacing parts, any part with the instructions furnished. 4. are belts, blades Service Department P.O. Box 1687 Orangeburg, SC 29116 USA In Canada contact: American Yard Products 1580 Trinity Drive, Units 5-8 Mississauga, Ontario L5T 1L6 giving the model - Poulan HD145H42D | User Manual - Page 50
maintenance, improper use or abuse of the product, failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and parts. The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original - Poulan HD145H42D | User Manual - Page 51
SUGGESTED Gk - FOR SIGHTING SLOPES FOR SAFE OPERA11 -- SIGHTING GUIDE It ONLY RIDE UP AND DOWN HILL, ur our oiv porrEt)Loves NOT ACROSS HILL Sth 14 isc - i t o-pe SIGHT AND HOLD THIS LEVEL WITH SKY UNE OR TREE. 0 15° MAX. I Operate your Tractor up and down the face of slopes (not I greater - Poulan HD145H42D | User Manual - Page 52
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7)O
Afar
R.C/W0c-i°
Rev
A4
OWNER'S
MANUAL
MODEL
NO.
HD145H42D
14.5
HP
42
Inch
Lawn
Tractor
•
Assembly
•
Operation
•
Customer
Responsibilities
•
Service
and
Adjustments
•
Storage
•
Troubleshooting
Repair
Parts
For
Parts
and
Service,
contact
our
authorized
distributor:
call
1-800-849-1297
For
Technical
Assistance:
call
1-800-829-5886
Pou
160462
Rev.
1
05.20.97
RH/KFSW
PRINTED
IN
U.S.A.