Poulan HD145H42H User Manual
Poulan HD145H42H Manual
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- Poulan HD145H42H | User Manual - Page 1
Nt -i REJC4OVE 786. 4 0 OWNER'S MANUAL MODEL. NO. HD145H42H 14.5 HP 42 Inch Lawn Tractor FILE COPY • Assembly • Operation • Customer Responsibilities • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor: call 1-800-849- - Poulan HD145H42H | User Manual - Page 2
.. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects - Poulan HD145H42H | User Manual - Page 3
service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MODEL NUMBER HD145H42H nearest authorized service center/department (See REPAIR PARTS section of this manual). In - Poulan HD145H42H | User Manual - Page 4
RULES PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES WARRANTY ASSEMBLY OPERATION 3 3 3. 15-19 50 6-9 10-14 MAINTENANCE SCHEDULE SERVICE AND ADJUSTMENTS STORAGE TROUBLESHOOTING REPAIR PARTS - TRACTOR PARTS ORDERING/SERVICE 15 20-25 26 27-28 30-47 BACK COVER INDEX A Adjustments: Brake 22 - Poulan HD145H42H | User Manual - Page 5
packed separately in carton Seat (1) Large Flat Washer (1) Lockwasher 3/8 11 (1) Locknut 5/16-18 (1) Hex Bolt 5/16-18 x 1-1/4 Steering Wheel , / / / Steering Sleeve Manual Parts Bag (1) Shoulder Bolt 5/16-18 (1) Hex Bolt 1/2-13 x 1 (1) Lock Washer 1/2 (1) Washer 17/32 x 1-3/16 x 12 Gauge - Poulan HD145H42H | User Manual - Page 6
in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON STEERING WHEEL INSERT 1 3/8 HEX BOLT 3/8 LOCK WASHER LARGE FLAT WASHER STEERING BOOT UNPACK CARTON • Remove all accessible loose parts and parts cartons from - Poulan HD145H42H | User Manual - Page 7
pan and lift seat pan to raised position. Open battery box door. • Remove terminal protective caps and discard. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. • First connect RED - Poulan HD145H42H | User Manual - Page 8
drive belts in the Service and Adjustments section of this manual. Verify that the belts transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual - Poulan HD145H42H | User Manual - Page 9
H HIGH L LOW PARKING BRAKE o MOWER LIFT ATTACHMENT CLUTCH ENGAGED DANGER, KEEP HANDS AND FEET AWAY ATTACHMENT CLUTCH DISENGAGED IGNITION 44. =x1 HYDROSTATIC FREE WHEEL (Hydro Models only) - Poulan HD145H42H | User Manual - Page 10
with the locations of various controls and adjustments. Save this manual for future reference. ATTACHMENT CLUTCH LEVER LIGHT SWITCH POSITION THROTTLE/ starting and stopping the engine. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. 10 - Poulan HD145H42H | User Manual - Page 11
OPERATION WEAR YOUR FORESIGHT IS BETTER 'IRAN NO SIGHT The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We - Poulan HD145H42H | User Manual - Page 12
by inserting retainer spring into forward hole of control rod. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured - Poulan HD145H42H | User Manual - Page 13
manual). • To change engine oil, see the Customer Responsibilities section in this manual problems, Storage Instructions the transmission engaged position TRANSMISSION WARM UP • Before driving the unit in cold weather, the transmission minute for transmission to period afterthe transmission has been - Poulan HD145H42H | User Manual - Page 14
SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR. • Place tractor safely on level surface with engine off and parking brake set. • Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual - Poulan HD145H42H | User Manual - Page 15
full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once - Poulan HD145H42H | User Manual - Page 16
BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry balancer. (When using a cone balancer, follow the instructions supplied with balancer). • Slide blade on to an - Poulan HD145H42H | User Manual - Page 17
transmission should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission before oil change. All oil must meet API service classification SF, SG or SH. • Be " on page 3 of this manual. • Use gauge on oil fill - Poulan HD145H42H | User Manual - Page 18
over cartridge. Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE • Remove cartridge nut. • Carefully remove cartridge to EN- GINE OIL" in this section of this manual). For approximate capacity see PRODUCT SPECIFICATIONS" on page 3 of this manual. • Start engine and check for oil leaks - Poulan HD145H42H | User Manual - Page 19
or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 2 of this manual. IN-LINE FUEL FILTER (See Fig. 16) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow - Poulan HD145H42H | User Manual - Page 20
SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts removal instructions. - Poulan HD145H42H | User Manual - Page 21
SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are property inflated (See "PRODUCT SPECIFICATIONS" on page 2 of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO- - Poulan HD145H42H | User Manual - Page 22
SERVICE guide decal on bottom side of left footrest. • Remove mower (See `TO REMOVE MOWER" in this section of this manual.) • Remove upper belt keeper. • Remove belt from stationary idler and clutching idler. • Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission - Poulan HD145H42H | User Manual - Page 23
SERVICE AND ADJUSTMENTS TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual from your local parts dealer. Tire sealant - Poulan HD145H42H | User Manual - Page 24
may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section of this manual. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND - Poulan HD145H42H | User Manual - Page 25
FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. IDLE SPEED SCREW THROTTLE LEVER TO ADJUST CARBURETOR - Poulan HD145H42H | User Manual - Page 26
instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Customer Responsibilities section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts dirt in your gasoline will cause problems. • If possible, store your - Poulan HD145H42H | User Manual - Page 27
PROBLEM TROUBLE -TOOTING POINTS CAUSE CORRECTION Will not start 1. Out of fuel. 2. Engine not "CHOKED" in Service Adjustments section. 15. Contact an authorized service center/department. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. - Poulan HD145H42H | User Manual - Page 28
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run 1. Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. - Poulan HD145H42H | User Manual - Page 29
SCHEMATIC TRACTOR - - MODEL NUMBER HD145H42H RED O Io BATTERY BLACK A AMMETER (OPTIONAL) RED HITE RED G L FUSE 30 AMP. r I fl 0 CLUTCH/ WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 29 - Poulan HD145H42H | User Manual - Page 30
REPAIfl PARTS TRACTOR - - MODEL NUMBER HD145H42H ELECTRICAL III I I I i 42 1 1 24 41 I -_; '(7) eLl I I `/ 1 \ t 43 0, 4 44 26 19 K> 19 20 - _ \ I \ 25 I ri 33 32 0 31 30 21 X40 I I I I- I ---\ 70 i T 16 8 2 48 I, I 4o. 52 29 28 4 II 6 0 30 - Poulan HD145H42H | User Manual - Page 31
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42H ELECTRICAL KEY PART NO. NO. 1 144925 2 74760412 3 19091016 4 10040400 6 73220400 8 156417 16 153664 19 10090400 20 73350400 21 136850 22 4152J 24 4799J 25 146147 26 108824X 28 - Poulan HD145H42H | User Manual - Page 32
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42H CHASSIS AND ENCLOSURES 30 25 26 31 3 14 11 a •e 26 33 10 2 17 24 \ - -__------> ----2 ----- - , --. , 18 24 58 12 28 25 26 3 9 15 14 4 5 53 - Poulan HD145H42H | User Manual - Page 33
REPAIR PARTS TRACTOR ® - MODEL NUMBER HD145H42H CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 160393 Chassis Wldmt. 2 140356 Drawbar Stretch 94 3 17490612 Screw Thdrol. 3/8-16 x 3/4 Ty-Tt 4 19131216 Washer 13/32 x 3/4 x 16 Ga. 5 155272 Bumper Hood/ - Poulan HD145H42H | User Manual - Page 34
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42H DRIVE 51 - - - - 51 s 57 - - " a i a a - ,-:-.,.,...-i - , • - _b s - --,--I,Y0--o,I.- - ...,- I'I, ' ..! vY s- . . a ,a ' 4 2. !r- I ,- , 89 I 0, 0 - --1 / .• / ' I. • • • ', ;/: .:-i, CD1'''' , - , 1" 69./ - Poulan HD145H42H | User Manual - Page 35
PARTS TRACTOR - - MODEL NUMBER HD145H42H DRIVE KEY PART , Parking Brake Cap, Parking Brake Bracket, Transmission Bolt Hex 5/16-18 UNC x 3/4 Keeper, Belt Engine Hydro Screw Guide, Belt, Mower Drive RH Strap 17/32 x 3/4 x 16 Ga. Rod, Tie Bushing, Steering Rod Washer 21/32 x 1-1/4 x 16 Ga. Ring, Clip - Poulan HD145H42H | User Manual - Page 36
REPAIR PARTS TRACTOR - MODEL NUMBER HD145H42H STEERING ASSEMBLY 38 63 11 39 1 - - 37 62 44 51 41 42 37 -36 54 27. 17 23 ,z - 11 18 19 20 2 66 40 29' 25 5 68 \ ss) 29 46 8 6 9 47 65 68 13 46 8 15 9 32 26 28 10 - Poulan HD145H42H | User Manual - Page 37
PARTS TRACTOR - - MODEL NUMBER HD145H42H STEERING ASSEMBLY KEY PART 033 Support Shaft Washer Shim 1/4 X 5/8 X 062 Screw Hex Socket 1/4-20 x 5/8 Shaft Asm Pittman Bracket Steering Bushing 18 Unc P Bolt Fin Hex 5/16-18 Unc P Kit Steering Assembly Service Bolt Fin Hex 3/8-16unc x 1 Gr. 5 Spacer Axle - Poulan HD145H42H | User Manual - Page 38
PARTS TRACTOR - MODEL NUMBER HD145H42H SEAT ASSEMBLY 18 8 9 8 14 9 7 10 7 5 6 22 2 26 16 15 5 25 23 13 17 12 2 21 r 1 • 4 3 KEY PART Switch Bushing Snap Blk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 KEY PART NO. NO. 15 134300 16 121250X 17 123976X 18 124238X 21 153236 22 - Poulan HD145H42H | User Manual - Page 39
PAFITS TRACTOR - MODEL NUMBER HD145H42H DECALS 5 2 3 4 8 5 18 7 17 9 1 19 11 16 KEY PART NO. NO. 1 158181 2 158168 3 158037 4 158038 5 158167 7 158166 8 157141 9 141897 11 160396 16 158169 17 145005 18 158176 DESCRIPTION Deca Saddle Inst. Oper Eng/Sp P/L Deca Steering Wheel Insert - Poulan HD145H42H | User Manual - Page 40
REPAIR PARTS TRACTOR - MODEL NUMBER HD145H42H ENGINE 2 3 72 62 81 13 4 32 Ills1100 I 31 40 78 44 46 14 15 16 / 38 78 33 37 33 29 is 23 OPTIONAL EQUIPMENT Spark Arrester 35 - Poulan HD145H42H | User Manual - Page 41
TRACTOR - - iiluDEL NUMBER HD145H42H ENGINE KEY PART NO. NO. DESCRIPTION 1 140310 2 17720410 3 4 137352 13 272293 14 13280324 15 13200300 16 11050600 23 159880 29 137180 31 161911 32 140527 33 123487X 35 - Poulan HD145H42H | User Manual - Page 42
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42H LIFT 7 8 5 13 4 6 11 12 19 13 0 31 32 13 -00 0 0 31 32 13 19 3 2 6 5 4 20 15 61718 20 20 20 15 42 - Poulan HD145H42H | User Manual - Page 43
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42H LIFT KEY PART NO. NO. DESCRIPTION 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 109413X 8 124526X 11 139865 12 139866 13 4939M 15 127218 16 73350800 17 130171 18 73800800 - Poulan HD145H42H | User Manual - Page 44
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42H MOWER DECK 76 77 67 68 75 141,' 72 73 A;"--- 78 79 83-92 85 71 46 81 82 0 7 36 44 43 45 41 17 - Poulan HD145H42H | User Manual - Page 45
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42H MOWER DECK KEY PART NO. NO. 1 144393 2 72140506 3 138017 4 138440 5 4939M Wheel Washer Felt Washer 13/32 x 1-3/8 x 3 Ga. Washer Thrust .75 x 1.230 Mandrel Asm Service (Includes Key Nos. 8-10, 12-15, 31 and 33) Deck Sery (Std. Deck - Order seperately - Poulan HD145H42H | User Manual - Page 46
REPAIR PARTS TRACTOR - - MODEL NUMBER HD145H42H TRANSAXLE HYDRO GEAR - MODEL NUMBER 310-0500 0 135 43 134 58 0 0 37 0 34 139 38 N.,tr 26 23 0 /". /". 29 41 27 140 `. 39 18 28 59 13 99 19 - Poulan HD145H42H | User Manual - Page 47
NUMBER HD14511421-1 TRANSAXLE HYDRO GEAR - MODEL NUMBER 310-0500 KEY PART NO. NO. 1 142986 2 142987 3 142932 4 142928 5 Thrust 30 x 52 x 13 Swashplate, Variable Block, Cylinder Assembly Arm, Trunnion Seal, Lip Guide, Slot Shaft, Motor Bearing, Thrust 42 x 68 x 16 Block, Cylinder Assembly Seal, - Poulan HD145H42H | User Manual - Page 48
SERVICE NOTES - Poulan HD145H42H | User Manual - Page 49
SERVICE NOTES - Poulan HD145H42H | User Manual - Page 50
transmission components, battery (except as noted below) or components parts with the instructions furnished. 4. The Service Department P.O. Box 1687 Orangeburg, SC 29116 USA In Canada contact: American Yard Products 1580 Trinity Drive, Units 5-8 Mississauga, Ontario L5T 1L6 giving the model - Poulan HD145H42H | User Manual - Page 51
SUGGESTE YGUIDE FOR SiGHT1NG SLOPES FOR AFE OPERATION SGIUGIHDTEING Cur Del ONOO THE S/SA-150i.SOcoFpDe NOT ACROSS HILL 4 • 1 O...444 Ili 16140 SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. laty}V1,V1,11. 15° MAX. vw,vv v ,,,,,,vvvvvvvvirvvcvvvvkvv.kvvvvk_vvvv)A.vvvvw,v vvvvvvv,r),,\,,m, - Poulan HD145H42H | User Manual - Page 52
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REJC4OVE
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4
0
OWNER'S
MANUAL
MODEL.
NO.
HD145H42H
14.5
HP
42
Inch
Lawn
Tractor
•
Assembly
FILE
COPY
•
Operation
•
Customer
Responsibilities
•
Service
and
Adjustments
•
Storage
•
Troubleshooting
•
Repair
Parts
For
Parts
and
Service,
contact
our
authorized
distributor:
call
1-800-849-1297
For
Technical
Assistance:
call
1-800-829-5886
fl
ut
163022
11.13.97
RD
PRINTED
IN
U.S.A.