ViewSonic PJD6211P Service Manual

ViewSonic PJD6211P Manual

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  • ViewSonic PJD6211P | Service Manual - Page 1
    Service Manual ViewSonic PJD6211 Model No. VS12618 DLP Projector (PJD6211_SM Rev. 1b Nov. 2009) ViewSonic® 381 Brea Canyon Road, Walnut, California 91789 USA - (800) 888-8583
  • ViewSonic PJD6211P | Service Manual - Page 2
    , mechanical, magnetic, optical, chemical, manual or otherwise, without the prior written permission of ViewSonic Corporation. Disclaimer ViewSonic makes no representations or warranties, either expressed or implied, with respect to the contents hereof and specifically disclaims any warranty of
  • ViewSonic PJD6211P | Service Manual - Page 3
    1 1.2 Location of features, Controls, and I/O 2 1.3 PJD6211 Lamp Specification 7 1.4 PJD6211 System Block Diagram 10 2 Firmware Upgraded Flow...11 2.1 Setup Tool/Equipment 12 2.2 Upgrading Procedure 12 3 Machine Disassembly and Replacement 16 3.1 Tools ...16 3.2 Disassembly
  • ViewSonic PJD6211P | Service Manual - Page 4
    1. System Introduction 1.1 Technical Specification ViewSonic Corporation 1 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 5
    , Controls, and I/O A. Projector overview Front View 1. Lens cap 2. Elevator button 3. Lens cap strap 4. Projection lens 5. Front IR remote control sensor 6. Ventilation holes (intake) 7. Filter cover 8. Speaker 9.Focus ring 10.Zoom ring 11.Control panel 12.Lamp cover ViewSonic Corporation
  • ViewSonic PJD6211P | Service Manual - Page 6
    Real View 1. Connection ports 3. Kensington lock 5. Ventilation holes (exhaust) Bottom View 2. AC power socket 4. Rear IR remote control sensor 6. Security bar 1. Ceiling mount (M4*6) 2. Tilt-adjustment feet ViewSonic Corporation 3 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 7
    adjustments to your selection. 6. Enter Enter to sub-menu and confirm the menu selection. 7. Source Manually select an input source. 8. Menu/EXIT Display or exit the on-screen display menus. 9. Power Turn the projector on or off. ViewSonic Corporation 4 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 8
    from video equipment to this jack. 4. MONITOR Out Connect to a computer display, etc. 5. COMPUTER IN 1 Connect image input signal (analog RGB or component) to this jack. 6. RS-232 When operating the projector via a computer, connect this to the controlling computer's RS-232C port . 7. COMPUTER IN
  • ViewSonic PJD6211P | Service Manual - Page 9
    D. Remote Control ViewSonic Corporation 6 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 10
    1.3 PJD6211 Lamp Specification Product Scope The product is a lamp system consisting of a short arc burner within a reflector and electronic lamp driver. Type lamp P-VIP 180/0.8 E20.8 open type Identcode : A 599 899 Type driver PT VIP O3 MID(180W)-UNISHAPE Identcode : A581 105 (lock type,
  • ViewSonic PJD6211P | Service Manual - Page 11
    modified.  Any unusual shock or vibration to the lamp should be avoided during operation.  Do not use any broken lamps.  Dispose of used lamps according to your local instruction.  Do not turn on the lamp while the sy stem is opened. ViewSonic Corporation 8 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 12
    the lead below 200C to prevent a deterioration of cladding clad of the fluorocarbon resin.  The lead wire insulation clad shouldn 't touch the reflector.  Exchange the lamp that has already passed the life time immediately. ViewSonic Corporation 9 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 13
    1.4 PJD6211 System Block Diagram ViewSonic Corporation 10 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 14
    the firmware and composer version before any f irmware upgrade procedures. During firmware download period, plea se do not shut down PC or projector, this will cause flash memory's damage. And need to return the unit to manufacturer for flash memory recovery. 2. Computer for operation must be Window
  • ViewSonic PJD6211P | Service Manual - Page 15
    USB Cable (See the picture)  Power Cord 2.2 Upgrading Procedure Installing [DLP Composer (TM) Lite] 1. Double-click [DLP Composer Lite v 9.2 Setup.exe]. and reboot the PC. (A shortcut to DLP Composer (TM) Lite is created on the desktop.) ViewSonic Corporation 12 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 16
    230/DDP2430 based projectors. The setup program includes the file s needed to install USB support . After DLP Composer™ Lite is installed, to install the USB support, choose the "Install DLP Device USB Driver" icon under "DLP Composer ™ Lite" in your Start menu . Follow the instruction on the screen
  • ViewSonic PJD6211P | Service Manual - Page 17
    . 9. Press Menu and Power buttons constantly and then give power supply (switch power on). Temp LED and Lamp LED will become amber. That indicates the projector is in the download mode the USB connection is ok. 4. Click [Start Download] ViewSonic Corporation 14 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 18
    12. Wait for the Completion of Burning and then remove Power Cord and USB Burning Cord. ViewSonic Corporation 15 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 19
    3. Machine Disassembly and Replacement 3.1 Tools Item Photo Long Nose Nipper Hex Sleeves 5mm Screw Bit(+):107 Screw Bit(+):101 Screw Bit(+):102 Anti-static wrist strap Anti-static wrist gloves ViewSonic Corporation 16 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 20
    inclined will damage the s crew holes.  Please turn off the power before replacing any parts.  Please wait for the projector lamp cooling down and turn off the power before changing it. Never touch or hit the lamp module when replacing the lamp.  When you replace the projector lamp, n ever
  • ViewSonic PJD6211P | Service Manual - Page 21
    -A491-00*6 3 Description Press the power button to shutdown the projector and disconnect the power cord. If the lamp is hot, please do not start any procedure until the projector lamp cools down. Flip the projector and remove the lens cover. 1. Flip the projector on the table. 2. Remove the screws
  • ViewSonic PJD6211P | Service Manual - Page 22
    J1635-3720-00*4 up the keypad board. 6 J1635-3670-00*1 82035-2520-00*8 1. Remove all screws as shown. 2. Remove the IO cover. J1635-C072-00*2 ViewSonic Corporation 19 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 23
    sheet. Back IR wire FAN 2 Remove the two Fan Modules. FAN 1 9 1. Show you what the connector should be. 2. Remove all wires. 3. Remove the Main Board. ViewSonic Corporation 20 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 24
    the RS232 Board. J1635-B853-0A*2 Loosen the two screws as shown to remove the metal sheet of Ballast. Note To Lamp To Power Board Note: 2 wires have been connected to Ballast. Disconnect these 2 wires before remove the metal sheet. ViewSonic Corporation 21 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 25
    . 2. Remove the optical engine module. J1635-A491-00*3 J1635-3620-0A*1 14 Loosen the two screws and J1635-D311-00*2 remove the lamp module from optical engine. Note: Those screws and mesh are included in the Lamp module. ViewSonic Corporation 22 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 26
    Lens carefully. 17 J1635-3620-0A Lens Housing J1635-3620-0A*4 1. Loosen the one screw and remove the Lens Housin g. 2. Loosen the screws on the Power Board and then remove the Power module from Bottom Cover. J1635-D420-0A*1 ViewSonic Corporation 23 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 27
    it as picture shown. Assemble FAN1(J2394-0101-00): Paste the FAN Sponge*2 (P4R38-1530-00) on the two edges of it as picture shown. ViewSonic Corporation 24 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 28
    service personnel for replacement. Step Figure Description 1 Note: Turn on the projector. If the lamp does not turn on after 1. Turn off the projector. the warm-up period, please reinstall the lamp. 2. If the projector is installed in a ceiling mount, remove it. 3. Unplug the power
  • ViewSonic PJD6211P | Service Manual - Page 29
    bar to " Lamp Hours" item, press the direction keypad following the actions below: Right once, left twice, right three times, left four times ; Then you will enter the Engineering Mode.) Note: This FW version is just for reference. ViewSonic Corporation 26 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 30
    The projector is shutting and the fan motor is cooling the lamp for shutdown. Do not unplug the power cord or turn the power off before the Lamp LED changes to flashing. The fan mo tor will turn off when the lamp has cooled. Solid(Full brightness) Temperature is too high. The lamp will turn off
  • ViewSonic PJD6211P | Service Manual - Page 31
    than one module, so you will not usually need to replace more than one to correct a particular failure. Whatever main board, ballast, IR board, power board, lamp module or optica l engine are all suitable to check by swapping modules. ViewSonic Corporation 28 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 32
    Power Source Troubleshooting: No Power Source after turning on Fan failure after turning on Check AC socket and connector NG Replace AC socket OK Check NG Safety Switch Replace power board or reinstall OK NG Check LED and keypad FFC Replace keypad and FFC OK Check 7 pin NG Power output
  • ViewSonic PJD6211P | Service Manual - Page 33
    Ballast Replace Power board Replace Ballast OK Check NG Main board Replace Main board OK Check CW NG Rotation while power on Replace CW module Check NG Speaker OK Check NG Main board Replace Speaker Replace Main board ViewSonic Corporation 30 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 34
    Turn on Source OK Check NG Cable Replace Cable OK Check NG Output signal Replace Main board Video No Signal Check NG Source OK Check NG Cable OK Check NG Main board Turn on Source Replace Cable Replace Main board ViewSonic Corporation 31 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 35
    Check input NG cable and signal setting OK Check Color NG Wheel Index Adjust Input signal Adjust Color Wheel Index OK Check NG Main board Replace Main board OK Check NG Optical Engine Replace Optical Engine ViewSonic Corporation 32 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 36
    NG Remote Control Replace Remote Control OK Check NG IR Replace IR OK Check NG Main board Replace Main board Button Failure Check Keypad and FFC NG Replace Keypad and FFC OK Check NG Main board Replace Main board ViewSonic Corporation 33 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 37
    after power on projector. (2) Signal test (Each I/O can function normally) Connect all connector to the jacks one after the other to check whether each channel can project normally. I/O port Test Equipment Signal format Monitor In (VGA) Standard Pattern generator (Ex. Quantum data) 1024*768 60Hz
  • ViewSonic PJD6211P | Service Manual - Page 38
    signal to projector 2. Connect projector USB to PC. Press remote controller page up/down to scroll presentation file up and down (ex Microsoft office series) Audio input Connect audio input to audio output of DVD player 480i (3) Operation test Buttons operation Button description Power button Menu
  • ViewSonic PJD6211P | Service Manual - Page 39
    Monitor In (VGA) Test Equipment Standard Pattern generator (Ex. Quantum data) Signal format 1024*768 60Hz Projected image size 60" in diagonal length Test Pattern Test criteria ANSI Brightness Apparent color strip, bend and streak corner on the projected image are not allowable. ViewSonic
  • ViewSonic PJD6211P | Service Manual - Page 40
    ViewSonic Corporation Extreme Gray-Scale --0 represents full black, 255 represents full white. --Distinguishing the gray from black at the value of 32 and the gray from white at the value of 239 easily are acceptable. Circular Geometry, Cross hatch and Dots 1. The four lines of outer frame should
  • ViewSonic PJD6211P | Service Manual - Page 41
    circle in the center show the transition of full white to full black. S-Video I/O port Test Equipment Rotate Zoom ring to wide mode (Maximum projected image) 2. Fix projector to set diagonal length of projected image to 60 ". 3. Adjust ViewSonic Corporation 38 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 42
    Clamp the metal shell of VGA connector 2. Plug the power cord to socket Test criteria GND 30A 3sec 100m DCW 2506V 1sec 10000uA Single Step OFF (9) Cosmetic standard for repaired projector Follow cosmetic standard for repair center. ViewSonic Corporation 39 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 43
    This section provides each connector location on boards and function of each board. They will be useful for your detecting the defective boards. 5.1 Main Board No1 Connector No No4 No5 No9 No6 No8 No11 No10 No12 No14 No13 ViewSonic Corporation 40 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 44
    Thermal sensor Safety switch Main Board Power Supply FAN2 FAN1 Back IR Keypad control 5.3 Ballast Board No1 Connector No 1 No 2 No 3 No2 No3 Description Lamp power supply Ignite signal connected to Main board High Voltage Power supply ViewSonic Corporation 41 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 45
    5.4 Power Board No2 No3 No1 Connector No 1 No 2 No 3 Description 380V output for ballast 12V output for RS232 board 12V/5V output for Main board ViewSonic Corporation 42 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 46
    . When working on the projector, use appropriate anti -static precautions such as anti -static mats, wrist straps and grounded work surfaces. Failure to do this can destroy static -sensitive components and make the product inoperable. ViewSonic Corporation 43 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 47
    . FAN2 15. Speaker 10. RS232 Board 17. FAN 1 11. DMD Board 12. Front IR 14. Ballast heatsink of DMD Board metal sheet of Ballast 18. Power Board 19. Bottom Cover metal sheet of IO Port 13. Back IR 20. Rear Foot ViewSonic Corporation 44 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 48
    PARTS LIST ( PJD6211 ) ViewSonic Model Number: VS12618 Rev: 1a Item ViewSonic P/N Ref. P/N Description Q'ty 1 C-00009631 P4S84-4500 Top Cover 1 2 C-00009638 P4E34-4650-00 Lens Cover 1 3 C-00009633 P4S84-4530 IO Cover 1 4 C-00009630 P4R84-4520 Lamp Cover 1 5 C-00009635
  • ViewSonic PJD6211P | Service Manual - Page 49
    -5007-00 5mm 5mm 5mm PJD6211/DLP PROJECTOR PROJECTEUR DLP/DLP投影機/DLP投影機 MODEL(MODÈLE VS12618 INPUT(ENTRÉE AC 100-240V~ 50-60Hz 2.5A P4S38-5000-00 RCT YY WW XXXXX July 2008 3mm Warning lb 2. P2838-5001-00 3. PJD6211/DLP PROJECTOR PROJECTEUR DLP/DLP投影機/DLP投影機 MODEL(MODÈLE VS12618 INPUT
  • ViewSonic PJD6211P | Service Manual - Page 50
    3mm CARTON LB 17. J4238-5006-00 CARTON LB J4238-5006-00 Projector PJD6211 （Code ） Projector PJD6211 UPC 15. J4039-R184-01 D-SUB CABLE RCA/Y CABLE J2552-0110-00 02552-0075-00 REMOTE CONTROL 視POI需求 S-VIDEO CABLE POWER CORD PHONE CABLE J2552-0092-01 J2552-0109-00 J2552-0110-00 POI
  • ViewSonic PJD6211P | Service Manual - Page 51
    PACKING PART LIST ( PJD6211 ) ViewSonic Model Number: VS12618 Rev: 1a Item ViewSonic P/N Ref. P/N Description Q'ty 1 NA P1638-5007-00 LB 1 2 NA P2838-5001-00 WARNING LB 1 3 NA P1638-5010-00 LB 1 4 NA J4238-R815-01 SERIAL LB 1 5
  • ViewSonic PJD6211P | Service Manual - Page 52
    are advised to use a small vacuum cleaner designed for computers and other office equipment.  If the filter cover is torn, replace it. 4. Replace the filter cover. 5. Attach the filter cover. 6. Plug the power back into the projector. ViewSonic Corporation 49 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 53
    LIST (PJD6211) ViewSonic Model Number: VS12618 Serial No. Prefix: RCT Rev: 1b Item Category Part Name 1 Accessories: LAMP 2 [Adapter, Remote Remote Controller 4 Controller, Power Power Cord 5 Cord, External Power Cord 6 Cables] 7 Power Cord Power Cord 8 Power Cord 9 Power Cord 10
  • ViewSonic PJD6211P | Service Manual - Page 54
    Response ON BE,EF,10,05,00 C6,FF 11,11,01,00,01,00 06 Power OFF BE,EF,03,06,00 DC,DB 69,00,00,00,00,00 06 EF,DB 3E,DA 89,DB 58,DA 57,D0 86,D1 DF,DF 3D,DE 10,DB 23,DB F1,DE 20,DF F2,DA 0D,DA 6B 06 06 06 06 Lamp Hour Version ViewSonic Corporation 51 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 55
    System Status BE,EF,03,06,00 04,D8 71,00,00,00,00,00 03:Projector ON (Normal Mode) ViewSonic Corporation 52 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 56
    Appendix B: IR Control Code ViewSonic Corporation 53 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 57
    Appendix C: How to reset the Lamp Hours(OK) (1) Press "Menu" button to open the Main menu. (2) Move color bar to "setting" item and then press right button to enter sub -menu. (3) Move down the color bar to "Lamp Hours" item. ViewSonic Corporation 54 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 58
    (4) Press the direction keypad following the actions below to enter engineering mode : Right once, left twice, right three t imes, left four times. (5) Move down the color bar to "Lamp Reset" item. ViewSonic Corporation 55 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 59
    (6)Press left button to select "yes" to reset Lamp Hours . (7)Then the Lamp Hours would reset to 0 hours. ViewSonic Corporation 56 Confidential - Do Not Copy PJD6211
  • ViewSonic PJD6211P | Service Manual - Page 60
    below, for return to ViewSonic Corporation. Assessment A. What do you think about the content of this Service Manual? Unit Excellent Good Fair Bad 1. System Introduction 2. Firmware Upgraded Flow 3. Machine Disassembly and Replacement 4. Troubleshooting and Verifying the Repair 5. Connector
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Service Manual
ViewSonic
PJD
6211
Model No. VS12
618
DLP Projector
(
PJD
62
11
_SM Rev. 1
b
Nov
. 200
9
)
ViewSonic
®
381 Brea Canyon Road, Walnut, California 91789 USA - (800) 888-8583