Weider 8520 User Manual
Weider 8520 Manual
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- Weider 8520 | User Manual - Page 1
customer hot line will provide immediate assistance, free of charge to you. CUSTOMER HOT LINE: 1-800-999-3756 Mon.-Fri., 6 a.m.-6 p.m. MST CAUTION Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference. ® PATENT PENDING USER'S MANUAL - Weider 8520 | User Manual - Page 2
AND MAINTENANCE 18 CABLE DIAGRAM 19 ORDERING REPLACEMENT PARTS Back Cover Note: An EXPLODED DRAWING/PART LIST and a PART IDENTIFICATION CHART are attached to the center of this manual. Remove the EXPLODED DRAWING/PART LIST and the PART IDENTIFICATION CHART before beginning assembly. WEIDER is - Weider 8520 | User Manual - Page 3
the owner to ensure that all users of the home gym system are adequately informed of all precautions. 2. Read all instructions in this manual and in the accompanying literature before using the home gym system. 3. If you feel pain or dizziness at any time while exercising, stop immediately and begin - Weider 8520 | User Manual - Page 4
your benefit, read this manual carefully before Before reading further, please review the drawing using the WEIDER® 8520 Home Gym System. If you below and familiarize yourself with the parts that are have additional questions, please call our Customer labeled. ASSEMBLED DIMENSIONS: Height: 76 in - Weider 8520 | User Manual - Page 5
and instructions: • Place all parts of the home gym system in a cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed. • The assembly is divided into four stages: 1) frame assembly, 2) press and butterfly arm assembly, 3) cable and - Weider 8520 | User Manual - Page 6
(3) onto each Carriage Bolt. Do not tighten the Nylon Locknuts yet. 42 FRAME ASSEMBLY 3 4 1 3. Press a 2" Square Inner Cap (27) into each end of Weight Bumpers (19) onto the bracket on the Base (4) as shown. Stack eight Weights (25) on the Weight Bumpers (19). Be sure that all of the Weights - Weider 8520 | User Manual - Page 7
the holes in the Top Weight (76). Set the Top Weight onto the stack of Weights (25). Insert both Weight Guides (62) into the stack of Weights (25). Be sure that the holes in the Weight Guides are at the top, as shown. 76 Pins Holes 62 Lubricate 63 64 FRAME ASSEMBLY 25 6. Attach the upper ends - Weider 8520 | User Manual - Page 8
Nylon Locknut (21). Attach a "V"-Pulley (6) and a Long Cable Trap (50) to the Left Arm (47) with a 3/8" x 2 1/2" Bolt (7) and a 3/8" Nylon Locknut (21). 8 31 44 49 46 22 9 50 6 Welded Brackets 48 3 17 7 50 6 21 44 49 46 47 ARM ASSEMBLY 10. Lubricate both axles on the Top Frame (55 - Weider 8520 | User Manual - Page 9
Press Frame (17). Hand-tighten a 5/16" Nylon Locknut (3) 42 onto each Carriage Bolt. Do not tighten the Nylon Locknuts until the end of this assembly step. 3 Attach the Seat Frame (36) to the Front Upright (42) with two 5/16" x 2 3/4" Bolts (11), 8 two 5/16" Flat Washers (8), and two 5/16 - Weider 8520 | User Manual - Page 10
15 through 29, refer to the CABLE DIAGRAM on page 19 of this manual to verify proper cable routing. Before beginning this section, identify the Long Cable (23) and the Short Cable (58) by comparing the lengths of the cables. IMPORTANT: While assembling the cables, do not overtighten the bolts and - Weider 8520 | User Manual - Page 11
CABLE ASSEMBLY 18. Route the Long Cable (23) around the "V"- 18 Pulley (6) on the Right Arm (48). Be sure that the Cable is in the groove of the "V"- Pulley and that the Long Cable Trap (50) is turned to hold the Cable for easy part identification. 23 15 Bracket 12 Route the Long Cable (23) - Weider 8520 | User Manual - Page 12
CABLE ASSEMBLY 22. Locate the Short Cable (58). Route the 22 Short Cable under the 3 1/2" Low Pulley (77). Be sure that the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable for easy part identification. Route the Short Cable (58) around the 3 1/2" Pulley - Weider 8520 | User Manual - Page 13
pre-attached. It is shown removed for easy part identification. Route the Short Cable (58) around the 3 1/2" Pulley (15) Be sure that the Cable Trap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as of the Cable so only a couple of threads are showing above the - Weider 8520 | User Manual - Page 14
). Do not com- pletely tighten the Nylon Locknut. It should be threaded onto the end of the Cable only a couple of turns, as shown in the inset drawing. Attach the Small "U"-Bracket (67) to the Weight Tube (63) with the 5/16" x 1 3/4" Bolt (72) and a 5/16" Nylon Locknut (3). 23 67 72 3 63 10 - Weider 8520 | User Manual - Page 15
home gym system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If the cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE DIAGRAM - Weider 8520 | User Manual - Page 16
ADJUSTMENT The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym system should be set up for each exercise. IMPORTANT: When attaching the lat bar or nylon strap, make sure that the - Weider 8520 | User Manual - Page 17
the Rocker Arm. Re-insert the "L"-Pin. For some exercises, the Press Adjustment Tube (79) must be removed. WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each station. "Top" refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. Weight - Weider 8520 | User Manual - Page 18
TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable - Weider 8520 | User Manual - Page 19
CABLE DIAGRAM The cable diagram below shows the proper routing of the Short Cable (58) and the Long Cable (23). Use the diagram to be sure that the two cables and the cable traps have been assembled correctly. If the cables have not been correctly routed, the home gym system will not function - Weider 8520 | User Manual - Page 20
MODEL NUMBER of the product (WESY85200). 2. The NAME of the product (WEIDER® 8520 Home Gym System). 3. The SERIAL NUMBER of the product (see the front cover of this manual). 4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING at the center of this manual). Part - Weider 8520 | User Manual - Page 21
REMOVE THIS PART IDENTIFICATION CHART FROM THE MANUAL! This chart is provided to help you identify the small parts used in assembly. Important: Some parts may have been pre-assembled for shipping purposes; if you cannot find a part in the parts bags, check to see if it has been pre-assembled. Please - Weider 8520 | User Manual - Page 22
1/4" Flat Washer (10)-6 5/16" Flat Washer (8)-8 3/8" Flat Washer (9)-5 5/16" x 1 3/4" Bolt (72)-1 5/16" x 2 1/2" Bolt (22)-5 5/16" x 2 3/4" Bolt (1)-6 1/4" x 1/2" Screw (18)-2 1/4" x 2 1/4" Screw (24)-1 5/16" x 2 1/2" Carriage Bolt (1)-4 5/16" x 2 3/4" Carriage Bolt (14)-2 1/4" x 2 1/2" Screw ( - Weider 8520 | User Manual - Page 23
5/16" Nylon Locknut(3)-20 3/8" Nylon Locknut (21)-15 3/8" Nylon Jam Nut (33)-1 1/4" Nylon Locknut (2)-3 3/8" x 2" Bolt (12)-3 3/8" x 2 1/2" Bolt (7)-4 Cable Clip (53)-3 3/8" x 3 1/4" Bolt (35)-1 3/8" x 3 1/2" Bolt (16)-3 1" Retainer (69)-4 3/8" x 3 3/4" Bolt (71)-3 - Weider 8520 | User Manual - Page 24
1/2" x 3/4" Spacer (61)-2 1" Round Inner Cap (49)-4 1" x 7/8" Plastic Bushing (75)-2 3/4" Round Inner Cap (34)-4 1" Round Cover Cap (70)-2 1 3/4" Square Inner Cap (44)-10 2" Square Inner Cap (27)-3 2" Square Outer Cap (51)-2 - Weider 8520 | User Manual - Page 25
REMOVE THIS PART LIST/EXPLODED DRAWING FROM THE MANUAL! 81 - Weider 8520 | User Manual - Page 26
PART LIST-Model No. WESY85200 Cable 3/8" x 8" Bolt 5/16" x 6" Bolt 1/2" x 3/4" Spacer Weight Guide Weight Tube Weight Tube Bumper 1/2" Tap Screw Cable Weight 3 1/2" Low Pulley Leg Press Plate Press Adjustment Tube Long Pad Tube User's Manual Exercise Poster Note: "#" indicates a non-illustrated part - Weider 8520 | User Manual - Page 27
EXPLODED DRAWING-Model No. WESY85200 11 27 8 55 11 15 12 44 71 15 8 49 23 7 74 50 3 56 66 15 21 2 10 57 12 58 3 5 21 61
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USER'S MANUAL
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you have
questions, or find there are miss-
ing or damaged parts, we will
guarantee you complete satisfac-
tion through direct assistance
from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
Model No. WESY85200
Serial No.
(Write the serial number in the space
above for reference.)
Serial Number Decal
PATENT PENDING
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
®