2004 Chevrolet Express Van Owner's Manual - Page 303

Bulb Replacement For any bulb changing procedure not listed in this section, contact your dealer. For the type of bulbs, see Replacement Bulbs on page 5-57. Headlamps 1. Remove the two bolts from the headlamp assembly. 2. Remove the two pins on the top of the headlamp assembly. To remove the pins, turn the outer pin clockwise and pull it straight up. To remove the inner pin, turn it counterclockwise and pull it straight up. 3. Lift the inboard side of the headlamp to release the inboard tab from the radiator support. 4. Lift the outboard side of the headlamp to release the outboard tab from the radiator support. 5. Lower the headlamp to allow the vertical adjustor to clear tie bar. 6. Turn the headlamp forward and upward to remove it from the grille. 7. Turn the bulb connector counterclockwise and pull it out of the housing. Halogen Bulbs {CAUTION: Halogen bulbs have pressurized gas inside and can burst if you drop or scratch the bulb. You or others could be injured. Be sure to read and follow the instructions on the bulb package. 5-53