2009 Kawasaki KX85 Owners Manual - Page 104

2009 Kawasaki KX85 Manual

Page 104 highlights

102 TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE NOTE żThis troubleshooting guide is not exhaustive and starting technique (when the engine is • Wrong flooded, kick with the throttle fully open to allow more air to reach the engine.) Spark missing or weak Spark plug dirty, broken, or gap improperly adjusted Spark plug cap or high-tension wiring defective Spark plug cap not contacting properly Spark plug type incorrect Igniter defective Ignition coil defective Ignition coil resistor defective/disconnected Stator damaged Wiring shorted or interrupted j does not give every possible cause for each problem listed. It is meant simply as a quick guide to assist you in troubleshooting for some of the more common difficulties. Starting failure or difficulties Engine does not turn over Cylinder or piston seized Crankshaft seized Connecting rod small end seized Connecting rod big end seized Transmission gear or bearing seized Kick shaft return spring broken Kick ratchet gear not engaging Fuel does not flow fuel in tank • No Fuel turned off • Tank tap cap air vent obstructed • Fuel tap clogged • Fuel line clogged • Float valve clogged • Engine flooded level too high • Fuel Float • valve worn or stuck open Fuel-air mixture incorrect adjusting screw improperly adjusted • Idling jet or air passage clogged • Slow cleaner element clogged, poorly sealed, or not • Air installed • Starter jet clogged Compression low plug loose • Spark Cylinder insufficiently tightened • Cylinder head nut loose • Cylinder or piston worn • Piston ring worn, weak, broken, or sticking • Piston ring side clearance excessive • Cylinder head gasket damaged •

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102
TROUBLESHOOTING GUIDE
j
TROUBLESHOOTING GUIDE
NOTE
°
This troubleshooting guide is not exhaustive and
does not give every possible cause for each prob-
lem listed. It is meant simply as a quick guide to
assist you in troubleshooting for some of the more
common difficulties.
Starting failure or difficulties
Engine does not turn over
Cylinder or piston seized
Crankshaft seized
Connecting rod small end seized
Connecting rod big end seized
Transmission gear or bearing seized
Kick shaft return spring broken
Kick ratchet gear not engaging
Fuel does not flow
No fuel in tank
Fuel tap turned off
Tank cap air vent obstructed
Fuel tap clogged
Fuel line clogged
Float valve clogged
Engine flooded
Fuel level too high
Float valve worn or stuck open
Wrong starting technique (when the engine is
flooded, kick with the throttle fully open to allow
more air to reach the engine.)
Spark missing or weak
Spark plug dirty, broken, or gap improperly ad-
justed
Spark plug cap or high-tension wiring defective
Spark plug cap not contacting properly
Spark plug type incorrect
Igniter defective
Ignition coil defective
Ignition coil resistor defective/disconnected
Stator damaged
Wiring shorted or interrupted
Fuel-air mixture incorrect
Idling adjusting screw improperly adjusted
Slow jet or air passage clogged
Air cleaner element clogged, poorly sealed, or not
installed
Starter jet clogged
Compression low
Spark plug loose
Cylinder head insufficiently tightened
Cylinder nut loose
Cylinder or piston worn
Piston ring worn, weak, broken, or sticking
Piston ring side clearance excessive
Cylinder head gasket damaged