2011 Kawasaki KLX110L Owners Manual - Page 100

2011 Kawasaki KLX110L Manual

Page 100 highlights

TROUBLESHOOTING GUIDE 99 Other noise: Connecting rod small end clearance excessive Connecting rod big end clearance excessive Piston ring worn, broken or stuck Piston seized or damaged Cylinder head gasket leaking Exhaust pipe leaking at cylinder head Crankshaft runout excessive Engine mounts loose Crankshaft bearing worn Camshaft chain tensioner trouble Camshaft chain, sprocket, chain guide worn Flywheel magneto loose Drive chain noise: Drive chain slack improperly adjusted Drive chain worn Rear and/or engine sprocket(s) worn Drive chain inefficiently lubrified Rear wheel misaligned j Frame noise abnormal - • • Front fork noise: Oil level or viscosity too low Spring broken or weak Rear shock absorber noise: Shock absorber damaged Brake noise: Brake maladjusted (lever or pedal play excessive) Brake linings over worn or worn unevenly Brake drum worn unevenly or scored Brake spring(s) broken or weak Foreign matter in hub Other noise: improperly mounted or • Abnormal drive train noise - • • • Clutch noise: Clutch housing/friction plate clearance excessive Clutch housing gear excessive Metal chip jammed in clutch housing gear teeth Transmission noise: Crankcase bearing worn or damaged Transmission gear worn or chipped Metal chip jammed in gear teeth Engine oil level or viscosity too low Kick ratchet gear not properly disengaging from kick gear Kick shaft idle gear worn or chipped nut, bolt, etc. • Bracket, tightened

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TROUBLESHOOTING GUIDE
99
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Other noise:
Connecting rod small end clearance excessive
Connecting rod big end clearance excessive
Piston ring worn, broken or stuck
Piston seized or damaged
Cylinder head gasket leaking
Exhaust pipe leaking at cylinder head
Crankshaft runout excessive
Engine mounts loose
Crankshaft bearing worn
Camshaft chain tensioner trouble
Camshaft chain, sprocket, chain guide worn
Flywheel magneto loose
Abnormal drive train noise -
Clutch noise:
Clutch housing/friction plate clearance excessive
Clutch housing gear excessive
Metal chip jammed in clutch housing gear teeth
Transmission noise:
Crankcase bearing worn or damaged
Transmission gear worn or chipped
Metal chip jammed in gear teeth
Engine oil level or viscosity too low
Kick ratchet gear not properly disengaging from
kick gear
Kick shaft idle gear worn or chipped
Drive chain noise:
Drive chain slack improperly adjusted
Drive chain worn
Rear and/or engine sprocket(s) worn
Drive chain inefficiently lubrified
Rear wheel misaligned
Frame noise abnormal -
Front fork noise:
Oil level or viscosity too low
Spring broken or weak
Rear shock absorber noise:
Shock absorber damaged
Brake noise:
Brake maladjusted (lever or pedal play excessive)
Brake linings over worn or worn unevenly
Brake drum worn unevenly or scored
Brake spring(s) broken or weak
Foreign matter in hub
Other noise:
Bracket, nut, bolt, etc.
improperly mounted or
tightened