2012 Kawasaki NINJA 650 Owners Manual

2012 Kawasaki NINJA 650 Manual

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  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 1
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 2
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 3
    Quick Reference Guide This Quick Reference Guide will assist you in finding the information you're looking for. GENERAL INFORMATION HOW TO RIDE THE MOTORCYCLE SAFE OPERATION MAINTENANCE AND ADJUSTMENT STORAGE TROUBLESHOOTING GUIDE j j j j j j A Table of Contents is included after the
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 4
    Whenever you see the symbols shown below, heed their instructions! Always follow safe operating and maintenance practices. NOTICE NOTICE is used to address practices not related to personal injury. DANGER DANGER indicates a hazardous situation which,
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 5
    . This manual offers many safe riding tips, but its purpose is not to provide instruction in all trouble-free life for your motorcycle, give it the proper care and maintenance described in this manual. For those who would like more detailed information on their Kawasaki Motorcycle, a Service Manual
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 6
    available at the time of printing. However, there may be minor differences between the actual product and illustrations and text in this manual. All products are subject to change without prior notice or obligation. KAWASAKI HEAVY INDUSTRIES, LTD. Motorcycle & Engine Company © 2011 Kawasaki Heavy
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 7
    TABLE OF CONTENTS SPECIFICATIONS...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOADING AND ACCESSORIES INFORMATION ...GENERAL INFORMATION ...Meter Instruments ...Tachometer ...Multifunction Meter...Multifunction Display...Warning/Indicator Lights: ...Keys ...Ignition Switch/Steering Lock ...
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 8
    ...Wheels ...Battery...Headlight Beam...Fuses ...General Lubrication...Cleaning Your Motorcycle ...Bolt and Nut Tightening...STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...REPORTING SAFETY DEFECTS ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ...LOCATION OF LABELS ... 117
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 9
    SPECIFICATIONS 7 SPECIFICATIONS PERFORMANCE Minimum Turning Radius DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Road Clearance Curb Mass ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System DOHC, 4-valve, 2-cylinder, 4-stroke, liquid-cooled 649 cm3 (39.6 cu
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 10
    8 SPECIFICATIONS Cylinder Numbering Method Firing Order Fuel System Ignition System Ignition Timing (Electronically advanced) Spark Plugs Lubrication System Engine Oil Type : Left to right, 1-2 1-2 FI (Fuel Injection) Battery and coil (transistorized ignition) 10° BTDC @1 300 r/min (rpm) ∼ 37° BTDC
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 11
    SPECIFICATIONS 9 Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio Gear Ratio 1st 2nd 3rd 4th 5th 6th FRAME Castor Trail Tire Size: Rim Size: Fuel Tank Capacity Front Rear Front Rear 2.095 (88/42) 3.067 (46/15) 5.473 (Top gear) 2.438 (39/16) 1.714 (36/21) 1.333 (32/24) 1.111 (30/27
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 12
    10 SPECIFICATIONS ELECTRICAL EQUIPMENT Battery Headlight Tail/Brake Light 12 V 10 Ah 12 V 55 W/55 W (Hi/Lo) LED Even if one of LED (Light Emitting Diode) tail/brake light does not go on, consult with an authorized Kawasaki dealer. Specifications subject to change without notice, and may not apply
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 13
    SERIAL NUMBER LOCATIONS 11 SERIAL NUMBER LOCATIONS The engine and frame serial numbers are used to register the motorcycle. They are the only means of identifying your particular machine from others of the same model type. These serial numbers may be needed by your dealer when ordering parts. In
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 14
    12 LOCATION OF PARTS LOCATION OF PARTS 1. 2. 3. 4. Clutch Lever Left Handlebar Switches Meter Instruments Brake Fluid Reservoir (Front) 5. 6. 7. 8. Right Handlebar Switches Front Brake Lever Throttle Grip Ignition Switch/Steering Lock
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 15
    LOCATION OF PARTS 13 1. 2. 3. 4. 5. 6. Headlight Turn Signal Light Spark Plugs Air Cleaner Battery Rider's Seat 7. Helmet Holding Hooks 8. Tool Kit 9. Seat Lock 10. Passenger's Seat 11. Tying Hooks 12. 13. 14. 15. 16. 17. Brake Disc Front Fork Brake Caliper Shift Pedal Side Stand Drive Chain
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 16
    14 LOCATION OF PARTS 1. 2. 3. 4. 5. 6. 7. License Plate Light Turn Signal Light Tail/Brake Light Brake Fluid Reservoir (Rear) Rear Shock Absorber Spring Preload Adjuster Fuel Tank 8. 9. 10. 11. 12. 13. 14. Fuel Tank Cap Coolant Reserve Tank Rear Brake Light Switch Muffler Rear Brake Pedal Oil
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 17
    may result in an unsafe riding condition. Before you ride the motorcycle, make sure it is not overloaded and that you have followed these instructions. With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over the design or application of accessories. In some cases
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 18
    still while the motorcycle is in motion and not interfere with the operation of the motorcycle. Do not carry animals on your motorcycle. 2. You should instruct any passenger before riding to keep his feet on the passenger footpegs and hold on to the operator or seat strap. Do not carry a passenger
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 19
    LOADING AND ACCESSORIES INFORMATION 17 6. Do not install accessories or carry baggage that impairs the performance of the motorcycle. Make sure that you have not adversely affected any lighting components, road clearance, banking capability (i.e., lean angle), control operation, wheel travel, front
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 20
    18 GENERAL INFORMATION GENERAL INFORMATION Meter Instruments A. MODE Button B. Green Left Turn Signal Indicator Light C. Tachometer D. Red Zone E. Green Right Turn Signal Indicator Light F. Yellow Engine Warning Indicator Light G. Red Battery Charging System Warning Indicator Light H. RESET Button
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 21
    GENERAL INFORMATION 19 NOTE żFor safety, do not operate the instru- ment buttons while riding the motorcycle. Tachometer The tachometer shows the engine speed in revolutions per minute (r/min, rpm). On the right side of the tachometer face is a portion called the "red zone". Engine r/min (rpm)
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 22
    20 GENERAL INFORMATION Multifunction Meter The multifunction meter displays the following functions. A. Fuel Gauge B. Speedometer C. Economical Riding Indicator D. Fuel Level Warning Symbol E. Multifunction Display Odometer Trip meter A Trip meter B Current Mileage Average Mileage Cruising Range F.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 23
    GENERAL INFORMATION 21 Speedometer The speedometer shows the speed of the vehicle in digital values. Unit Setting The unit setting in the meter instrument can be changed according to local regulations. Make sure the unit setting is correctly displayed before riding. NOTE żDo not operate the
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 24
    22 GENERAL INFORMATION Mileage Units L/100km km/L MPG US MPG UK Speed Units km/h mph Distance Units km mile unit mode setting, refer to the "Unit Setting" item in this section. Odometer The odometer shows the total distance in kilometers or miles that the vehicle has been ridden. This meter cannot
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 25
    GENERAL INFORMATION 23 Trip Meter The trip meters show the distance in kilometers (miles) traveled since they were last reset to zero. TRIP A: 0.0 ∼ 9999.9 TRIP B: 0.0 ∼ 9999.9 the RESET button and hold it • Push in. two seconds, the figure display • After turns to 0.0, and then starts counting
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 26
    24 GENERAL INFORMATION display is renewed every 4 ∼ 6 seconds. A. Current Mileage B. "km/L" NOTE żThe A. Average Mileage B. "AV km/L" display unit modes can be changed, refer to the "Unit Setting" item in this section. żThe numerical value shows "- -.-" until 4 seconds have passed and the
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 27
    GENERAL INFORMATION 25 been used and 100 m (328 ft) has been traveled. żThe data is maintained by back up power if the ignition switch is turned "OFF". żWhen the battery is disconnected, the data resets to "- -.-". Cruising Range This display shows the cruising range by numerical value and
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 28
    26 GENERAL INFORMATION Clock To adjust hours and minutes, do the followings while the motorcycle is at a stop. Turn the ignition switch to "ON". Display the odometer in the multifunction display. Refer to the "Multifunction Display" item in this section. Push the RESET button for more than 2
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 29
    GENERAL INFORMATION 27 NOTE żPushing the MODE button momen- tarily advances the hour or minute step by step. Pushing and holding the button advances the hour or minute continuously. żThe clock works normally by the back -up power while the ignition switch is turned "OFF". żWhen the battery is
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 30
    28 GENERAL INFORMATION Fuel Gauge - The fuel in the fuel tank is shown by the number of segments displayed. When the fuel tank is full, all 6 segments are displayed. If the fuel gauge is not correctly displayed, have the fuel gauge checked by an authorized Kawasaki dealer. only the last 1 segment
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 31
    GENERAL INFORMATION 29 When vehicle stands with Side Stand, Fuel Gauge cannot show the amount of fuel in the fuel tank exactly. Stand upright the vehicle to check the fuel level. All of the segments and fuel symbol will blink in case of the open or short of the wiring. Have the wiring inspected by
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 32
    turned to "ON" and goes off soon after ensuring that its circuit functions properly. The indicator light also goes on or blinking whenever the troubles occur in digital fuel injection system (DFI). The blinking of this indicator light indicates the condition that the engine cannot be started. Refer
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 33
    GENERAL INFORMATION 31 : The coolant temperature warning indicator light goes on whenever the coolant temperature rises to 118°C (245°F) when the motorcycle is in operation. This warns the operator that the coolant temperature is too high. If the warning indicator light goes on, stop the engine and
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 34
    32 GENERAL INFORMATION Keys This motorcycle has a combination key, which is used for the ignition switch, steering lock, seat lock, and fuel tank cap. Included with the key is a key number, which may be stamped on a separate plate. Record the key number in the space provided and store the number in
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 35
    GENERAL INFORMATION 33 you purchased your Kawasaki motorcycle. It's possible the dealer may have the number in its records. If the key number is lost completely, you will need to replace the ignition switch and all other locks operated by that key. Contact your Kawasaki dealer to purchase
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 36
    34 GENERAL INFORMATION OFF ON LOCK Engine off. All electrical circuits off. Engine on. All electrical equipment can be used. Steering locked. Engine off. All electrical circuits off. the engine immediately after turning the ignition key to "ON". żIf you leave the P (Park) position on for a long
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 37
    electric starter when the transmission is in neutral. Refer to the Starting the Engine section of the "How to Ride the Motorcycle" chapter for starting instructions.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 38
    36 GENERAL INFORMATION Left Handlebar Switches Dimmer Switch: High or low beam can be selected with the dimmer switch. When the ), the headlight is on high beam ( high beam indicator light is lit. ) High beam...( ) Low beam...( NOTE żWhen the headlight is on high beam, both head lights go on.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 39
    GENERAL INFORMATION 37 Horn Button: When the horn button is pushed, the horn sounds. Passing Button: When the passing button is pushed, the headlight high beam (passing beam) goes on to signal the driver of the vehicle ahead that you are about to pass him. The passing light shuts off as soon as the
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 40
    38 GENERAL INFORMATION Brake/Clutch Lever Adjusters There is an adjuster on both the brake and clutch levers. Each adjuster has 5 positions so that the released lever position can be adjusted to suit the operator's hands. Push the lever forward and turn the adjuster to align the number with the
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 41
    GENERAL INFORMATION 39 Fuel Tank Cap To open the fuel tank cap, pull up the key hole cover. Insert the ignition key into the fuel tank cap and turn the key clockwise. To close the cap, push it down into place with the key inserted. The key can be removed by turning it counterclockwise to the
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 42
    40 GENERAL INFORMATION Fuel Tank The following octane rating gasoline is recommended for the fuel tank. Avoid filling the tank in the rain or where heavy dust is blowing so that the fuel does not get contaminated. WARNING Gasoline is extremely flammable and can be explosive under certain
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 43
    regulation. Fuel Requirement Fuel Type Use clean, fresh unleaded gasoline with a minimum Antiknock Index of 87. The Antiknock Index is posted on service station pumps. The octane rating of a gasoline is a measure of its resistance to detonation or "knocking." The Antiknock Index is an average
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 44
    . Gasoline quality is important. Fuels of low quality or not meeting standard industry specifications may result in unsatisfactory performance. Operating problems that result from the use of poor quality or nonrecommended fuel may not be covered under your warranty. Fuels Containing Oxygenates
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 45
    unleaded gasoline and methanol (wood alcohol) whenever possible, and never use "gasohol" containing more than 5% methanol. Fuel system damage and performance problems may result. Gasoline/Ether Blends - The most common ether is methyl tertiary butyl ether (MTBE). You may use gasoline containing up
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 46
    "gasohol" in the fuel system. Before storage it is recommended that you drain all fuel from the fuel system. See the Storage section in this manual. Stand The motorcycle is equipped with a side stand. A. Side Stand NOTE żWhen using the side stand, turn the handlebar to the left. Do not sit
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 47
    GENERAL INFORMATION 45 NOTE Seats Passenger's Seat Removal Insert the ignition key into the seat lock, and turn it clockwise. Remove the passenger's seat by pulling up the front of seat while turning the ignition key. żThe motorcycle is equipped with a side stand switch. This switch is designed
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 48
    46 GENERAL INFORMATION Rider's Seat Removal Remove the passenger's seat. Slide the rider's seat rearward then pull the front of seat upward to remove it. • • the rider's seat forward to en• Slide gage the tab under the seat with the bracket on the frame. A. Rider's Seat B. Slide Seat Rearward C.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 49
    GENERAL INFORMATION 47 the lock plate of the passen• Insert ger's seat into the slot on the frame while aligning the projection with the hole on the frame. down the front part of the pas• Push senger's seat until the lock clicks. up the front and rear ends of the • Pull passenger's seat to make
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 50
    48 GENERAL INFORMATION Helmet Hooks Helmets can be secured to the motorcycle by the helmet hooks located under the passenger's seat. WARNING Riding with helmets attached to the hooks could cause an accident by distracting the operator or interfering with normal vehicle operation. Do not ride the
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 51
    located under the passenger's seat. The kit contains tools that are helpful in making roadside repairs, adjustments, and some maintenance procedures explained in this manual. Keep the tool kit in the original place. Tying Hooks When tying up light loads to the passenger's seat, use the tying hooks
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 52
    50 GENERAL INFORMATION Windshield The windshield can be adjusted within 3 positions in height to suit the rider's preference. Remove the four bolts and windshield. the removed parts in the • Reinstall windshield positions to suit the rider's preference. • A. Windshield B. Bolts and Nylon Washers
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 53
    BREAK-IN 51 BREAK-IN The first 1 600 km (1 000 mi) that the motorcycle is ridden is designated as the break-in period. If the motorcycle is not used carefully during this period, you may very well end up with a "broken down" instead of a "broken in" motorcycle after a few thousand kilometers. The
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 54
    acceleration, and hard cornering. In addition to the above, at 1 000 km (600 mi) it is extremely important that the owner have the initial maintenance service performed by a competent mechanic following the procedures in the Service Manual.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 55
    HOW TO RIDE THE MOTORCYCLE 53 HOW TO RIDE THE MOTORCYCLE • Check that the engine stop switch is position. in the the ignition key to "ON". • Turn sure the transmission is in neu• Make tral. holding the throttle grip, push • Without the starter button to start the engine. A. Engine Stop Switch B.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 56
    54 HOW TO RIDE THE MOTORCYCLE motorcycle falls down. The engine ) blinks warning indicator light ( when the starter button pressed if the engine cannot be started. After righting the motorcycle, first turn the ignition key to "OFF" and then back to "ON" before starting the engine. designed so that
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 57
    HOW TO RIDE THE MOTORCYCLE 55 NOTICE Do not let the engine idle longer than five minutes, or engine overheating and damage may occur. Jump Starting If your motorcycle battery is "run down," it should be removed and charged. If this is not practical, a 12 volt booster battery and jumper cables may
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 58
    56 HOW TO RIDE THE MOTORCYCLE DANGER Battery acid generates hydrogen gas which is flammable and explosive under certain conditions. It is present within a battery at all times, even in a discharged condition. Keep all flames and sparks (cigarettes) away from the battery. Wear eye protection when
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 59
    HOW TO RIDE THE MOTORCYCLE 57 unpainted metal surface on your motorcycle. Do not use the negative (-) terminal of the battery. the standard engine starting • Follow procedure. NOTICE DANGER Batteries contain sulfuric acid that can cause burns and produce hydrogen gas which is highly explosive. Do
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 60
    58 HOW TO RIDE THE MOTORCYCLE Moving Off NOTE Check that the side stand is up. Pull in the clutch lever. Shift into 1st gear. Open the throttle a little, and start to let out the clutch lever very slowly. As the clutch starts to engage, open the throttle a little more, giving the engine just
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 61
    HOW TO RIDE THE MOTORCYCLE 59 Shifting Gears WARNING Downshifting to a lower gear at high speed causes engine rpm to increase excessively, potentially damaging the engine and it may also cause the rear wheel to skid and cause an accident. Downshifting should be done below the vehicle speeds
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 62
    60 HOW TO RIDE THE MOTORCYCLE Vehicle speed when shifting Shifting up 1st ĺ 2nd 2nd ĺ 3rd 3rd ĺ 4th 4th ĺ 5th 5th ĺ 6th km/h (mph) 15 ( 9) 25 (15) 35 (21) 45 (27) 55 (34) Shifting down 6th ĺ 5th 5th ĺ 4th 4th ĺ 3rd 3rd ĺ 2nd 2nd ĺ 1st km/h (mph) 30 (19) 25 (15) 20 (12) 15 ( 9) 15 ( 9) NOTE żThe
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 63
    HOW TO RIDE THE MOTORCYCLE 61 Braking • • • • Close the throttle completely, leaving the clutch engaged (except when shifting gears) so that the engine will help slow down the motorcycle. Shift down one gear at a time so that you are in 1st gear when you come to a complete stop. When stopping,
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 64
    62 HOW TO RIDE THE MOTORCYCLE Stopping the Engine the throttle completely. • Close Shift the into neutral. • Turn the transmission key to "OFF". • Support ignition the motorcycle on a firm, • level surface with the side stand. Lock the steering. • NOTE A. Rear Brake Pedal żThe motorcycle is
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 65
    . Improper maintenance can create a dangerous situation known as throttle failure. Two of the most common causes of throttle failure are: 1. An improperly serviced or clogged air cleaner may allow dirt and dust to enter the throttle body and stick the throttle open. 2. During removal of the air
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 66
    operation or after stopping the engine. the transmission into neutral • Shift and turn the ignition key to "OFF". the motorcycle on a firm, • Support level surface with the side stand. Operating or parking the vehicle near flammable materials can cause a fire, and can result in property damage or
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 67
    HOW TO RIDE THE MOTORCYCLE 65 and the motorcycle is not close to any source of flame or sparks; this includes any appliance with a pilot light. NOTE żWhen stopping near traffic at night, you can leave the taillight on for greater visibility by turning the ignition key to the P (park) position. ż
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 68
    66 HOW TO RIDE THE MOTORCYCLE Catalytic Converter This motorcycle is equipped with a catalytic converter in the exhaust system. The converter reacts with carbon monoxide, hydrocarbons and nitrogen oxides to convert them into carbon dioxide, water, nitrogen and oxygen resulting in much cleaner
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 69
    HOW TO RIDE THE MOTORCYCLE 67 only unleaded gasoline. Never • Use use leaded gasoline. Leaded gaso- • line significantly reduces the capability of the catalytic converter. Do not operate the vehicle with the engine or any one cylinder misfiring. Under these conditions unburned air/fuel mixture
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 70
    68 SAFE OPERATION SAFE OPERATION Safe Riding Technique The points given below are applicable for everyday motorcycle use and should be carefully observed for safe and effective vehicle operation. For safety, eye protection and a helmet are strongly recommended. You should be aware of and verify the
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 71
    SAFE OPERATION 69 In general your actions should be smooth as sudden acceleration, braking or turning may cause loss of control, especially when riding in wet conditions or on loose roadway surfaces, when the ability to maneuver will be reduced. When going up steep slopes, shift to a lower gear so
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 72
    70 SAFE OPERATION Do not downshift at too high an r/min (rpm) to avoid damage from overrevving to the engine. Avoiding unnecessary weaving is important to the safety of both the rider and other motorists.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 73
    SAFE OPERATION 71 Daily Safety Checks Check the following items each day before you ride. The time required is minimal, and habitual performance of these checks will help ensure you a safe, reliable ride. If any irregularities are found during these checks, refer to the Maintenance and Adjustment
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 74
    72 SAFE OPERATION Front Rear Up to 200 kg (441 lb) 225 kPa (2.25 kgf/cm², 32 psi) Load Up to 200 kg (441 lb) 250 kPa (2.50 kgf/cm², 36 psi) Load Install the air valve cap. Drive chain ...Slack 25 ∼ 35 mm (1.0 ∼ 1.4 in.) Lubricate the dive chain if dry. Nuts, bolts, fasteners .. Check that steering
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 75
    SAFE OPERATION 73 Side stand ...Returns to its fully up position by spring tension. Returns spring not weak or not damaged. Refer to the "Daily Safety Checks" caution label attached under the passenger's seat.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 76
    74 SAFE OPERATION Additional Considerations for High Speed Operation Brakes: The importance of the brakes, especially during high speed operation, cannot be overemphasized. Check to see that they are correctly adjusted and functioning properly. Steering: Looseness in the steering can cause loss of
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 77
    SAFE OPERATION 75 WARNING Handling characteristics of a motorcycle at high speeds may vary from those you are familiar with at legal highway speeds. Do not attempt high speed operation unless you have received sufficient training and have the required skills.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 78
    76 MAINTENANCE AND ADJUSTMENT MAINTENANCE AND ADJUSTMENT The maintenance and adjustments outlined in this chapter must be carried out and must be done in accordance with the Periodic Maintenance Chart to keep the motorcycle in good running condition. The initial maintenance is vitally important and
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 79
    MAINTENANCE AND ADJUSTMENT 77 EMISSION CONTROL INFORMATION To protect the environment in which we all live, Kawasaki has incorporated crankcase emission (1), exhaust emission (2) control systems in compliance with applicable regulations of the United States Environmental Protection Agency and
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 80
    78 MAINTENANCE AND ADJUSTMENT 3. Evaporative Emission Control System The evaporative emission control system for this vehicle consists of low permeation fuel hoses and fuel tank. 3. Evaporative Emission Control System (California model only) Vapors caused by fuel evaporation in the fuel system are
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 81
    owner of this motorcycle, you have the responsibility to make sure that the recommended maintenance is carried out according to the instructions in this Owner's Manual at your own expense. The Kawasaki Limited Emission Control System Warranty requires that you return your motorcycle to an authorized
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 82
    80 MAINTENANCE AND ADJUSTMENT TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of design
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 83
    by an authorized Kawasaki dealer. *: For higher odometer readings, repeat at the frequency interval established here. #: Service more frequently when operating in severe conditions: dusty, wet, muddy, high speed, or frequent starting/stopping. 1. Periodic Inspection (Engine Related Items) Frequency
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 84
    82 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Engine Items) Engine vacuum synchronization - inspect Idle speed inspect Fuel leak (fuel K hose and pipe)
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 85
    MAINTENANCE AND ADJUSTMENT 83 Frequency Whichever comes first Operation (Engine Items) Coolant level inspect Coolant leak inspect Radiator hoses damage inspect Radiator hoses installation condition inspect Every *Odometer Reading km × 1 000 (mile × 1 000) See Page 1 6 12 18 24 30 36 (0.6) (3.75)
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 86
    84 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1 000 (mile × 1 000) See Page 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Engine Items) Evaporative emission control system - function (California model only) Air suction system
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 87
    MAINTENANCE AND ADJUSTMENT 85 2. Periodic Inspection (Chassis Related Items) Frequency Whichever comes first *Odometer Reading km × 1000 (mile × 1000) Operation (Chassis Items) Clutch operation (play, engagement, disengagement) - inspect Drive chain lubrication condition inspect # Drive chain
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 88
    Reading km × 1000 (mile × 1000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Chassis Items) Drive chain K guide wear inspect Wheels and tires: Tire air pressure - inspect Wheels/tires damage inspect Tire tread wear, abnormal wear inspect Wheel bearings K damage
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 89
    MAINTENANCE AND ADJUSTMENT 87 Frequency Whichever comes first *Odometer Reading km × 1000 (mile × 1000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Chassis Items) Brake system: Brake fluid leak - inspect Brake hoses damage inspect Brake pad wear - inspect # Brake
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 90
    88 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1000 (mile × 1000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Chassis Items) Brake operation (effectiveness, play, drag) inspect Brake light switch operation - inspect Suspensions:
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 91
    MAINTENANCE AND ADJUSTMENT 89 Frequency Whichever comes first *Odometer Reading km × 1000 (mile × 1000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Chassis Items) Front forks/rear shock absorber oil leak - inspect Steering System: K Steering play inspect See Page
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 92
    90 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first *Odometer Reading km × 1000 (mile × 1000) 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) Operation (Chassis Items) Headlight aiming - inspect Side stand switch operation - inspect Engine stop switch operation - inspect
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 93
    MAINTENANCE AND ADJUSTMENT 91 3. Periodic Replacement Frequency Whichever comes first 1 (0.6) *Odometer Reading km × 1 000 (mile × 1 000) 12 (7.5) 24 36 48 (15) (22.5) (30) See Page Change/Replacement Items Air cleaner element # - replace Engine oil # - change Oil filter - replace K Fuel hoses -
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 94
    92 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first 1 (0.6) *Odometer Reading km × 1 000 (mile × 1 000) 12 (7.5) 24 36 48 (15) (22.5) (30) See Page Change/Replacement Items K Rubber parts of master cylinder and caliper - replace Spark plug - replace Every 4 years • • • • • - 107
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 95
    seizure, accident, and injury. Check the oil level before each ride and change the oil according to the periodic maintenance chart in the owner's manual. • drain down. Check the engine oil level through the oil level inspection window. With the motorcycle held level, the oil level should come up
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 96
    94 MAINTENANCE AND ADJUSTMENT the oil level is too low, add the oil • If to reach the correct level. Use the same type and brand of oil that is already in the engine. NOTICE If the engine oil gets extremely low or if the oil pump does not function properly or oil passages are clogged, the warning
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 97
    MAINTENANCE AND ADJUSTMENT 95 A. Red Oil Pressure Warning Indicator Light A. Drain Plug Oil and/or Oil Filter Change Warm up the engine thoroughly, and then stop it. Place an oil pan beneath the engine. Remove the engine oil drain plug. • • • the oil completely drain with • Let the motorcycle
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 98
    tighten the cartridge to the specified torque. NOTE żIf a torque wrench or required Kawasaki special tool is not available, this item should be serviced by an authorized Kawasaki dealer. A. Packing the drain plug with its new gas• Install ket. Tighten it to the specified torque. NOTE żReplace
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 99
    Viscosity: SAE10W-40 *Kawasaki Performance Oils and Lubricants have been specifically engineered for your vehicle. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your Kawasaki.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 100
    98 MAINTENANCE AND ADJUSTMENT NOTE żDo not add any chemical additive to the oil. Oils fulfilling the above requirements are fully formulated and provide adequate lubrication for both the engine and the clutch. Although 10W-40 engine oil is the recommended oil for most conditions, the oil
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 101
    MAINTENANCE AND ADJUSTMENT 99 Cooling System Radiator and Cooling Fan Check the radiator fins for obstruction by insects or mud. Clean off any obstructions with a stream of low-pressure water. NOTICE Using high-pressure water, as from a car wash facility, could damage the radiator fins and impair
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 102
    engines and radiators include harmful chemicals for human body. Drinking coolant can result in serious injury or death. Use coolant in accordance with the instructions of the manufacturer. Soft or distilled water must be used with the antifreeze (see below for antifreeze) in the cooling system.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 103
    properties. When it is diluted excessively, it loses its anti-corrosion property. Dilute a permanent type of antifreeze in accordance with the instructions of the manufacturer. NOTE żA permanent type of antifreeze is installed in the cooling system when shipped. It is colored green and contains
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 104
    102 MAINTENANCE AND ADJUSTMENT the coolant level if it is be• Check tween the F (Full) and L (Low) level lines on the reserve tank located right side of the radiator. the amount of coolant is insuffi• If cient, remove the right side fairing and add coolant into the reserve tank. three large quick
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 105
    MAINTENANCE AND ADJUSTMENT 103 żWhen installing the small quick rivets, pull the center pin fully up first, and push the center pin after inserting them. A. Large Quick Rivets B. Small Quick Rivets NOTE żWhen installing the large quick rivet, insert them into the holes on the fairing and push
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 106
    104 MAINTENANCE AND ADJUSTMENT A. B. C. D. Quick Rivet Center Pin Pull up fully. Push in. A. Bolts (Black) and Nylon Washers B. Bolt and Collar C. Bolt, Nylon Washer and Collar the right side fairing mount• Remove ing bolts, nylon washers and collars. the upper edge of the right side • Slide
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 107
    MAINTENANCE AND ADJUSTMENT 105 A. Tabs B. Holes C. Right Side Fairing A. Reserve Tank B. F (Full) Level Line C. Cap the cap from the reserve • Remove tank and add coolant through the filler opening to the F (Full) level line. the right side fairing aligning • Position the tabs with the holes
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 108
    106 MAINTENANCE AND ADJUSTMENT however it must be returned to the correct mixture ratio by the addition of antifreeze concentrate as soon as possible. NOTICE If coolant must be added often, or the reserve tank completely runs dry, there is probably leakage in the system. Have the cooling system
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 109
    in accordance with the Periodic Maintenance Chart. Spark plug removal should be done by a competent mechanic following the procedures in the Service Manual. Spark Plug Standard Plug Plug Gap Tightening Torque NGK CR9EIA-9 0.8 ∼ 0.9 mm (0.032 ∼ 0.035 in.) 15 N·m (1.5 kgf·m, 11 ft·lb) A. Plug Gap
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 110
    108 MAINTENANCE AND ADJUSTMENT Evaporative Emission Control System (California model only) This system routes fuel vapors from the fuel system into the running engine or stores the vapors in a canister when the engine is stopped. Although no adjustments are required, a thorough visual inspection
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 111
    greatly reduced, or there are abnormal engine noises. Air suction valve removal and inspection should be done by a competent mechanic following the procedures in the Service Manual.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 112
    be checked and adjusted in accordance with the Periodic Maintenance Chart. Inspection and adjustment should be done by a competent mechanic following the procedures in the Service Manual.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 113
    consists of a wet paper filter, which cannot be cleaned. In dusty, rainy, or on muddy conditions, the air cleaner element should be serviced more frequently than the recommended interval. NOTICE Use only the recommended air cleaner element (Kawasaki part number 11013-0713 or equivalent type). Using
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 114
    112 MAINTENANCE AND ADJUSTMENT WARNING Oil on tires will make them slippery and can cause an accident and injury. Be sure to install the plug in the drain hose after draining. A. Drain Hose B. Plug there is any oil in the hose, remove • If the plug and drain the oil.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 115
    MAINTENANCE AND ADJUSTMENT 113 Throttle Control System Check the throttle grip play in accordance with the Periodic Maintenance Chart, and adjust it if necessary. Throttle Grip The throttle grip controls the butterfly valves in the throttle body. If the throttle grip has excessive play due to
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 116
    114 MAINTENANCE AND ADJUSTMENT out the decelerator cable adjust• Turn ing nut until there is no play when the • Tighten the locknut. throttle grip is completely closed. A. Locknut B. Adjuster C. Throttle Cable (Accelerator Cable) the throttle grip play cannot be ad• If justed with the
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 117
    be checked and adjusted periodically in accordance with the Periodic Maintenance Chart by a competent mechanic following the procedures in the Service Manual. WARNING Operation with improperly adjusted, incorrectly routed, or damaged cables could result in an unsafe riding condition. Be sure the
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 118
    116 MAINTENANCE AND ADJUSTMENT Idle Speed The idle speed check should be performed in accordance with the Periodic Maintenance Chart or whenever the idle speed is disturbed. Adjustment Start the engine, and warm it up thoroughly. Adjust the idle speed by turning the idle adjusting screw. • • Idle
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 119
    MAINTENANCE AND ADJUSTMENT 117 WARNING Operation with damaged cables could result in an unsafe riding condition. Replace damaged control cables before operation. Clutch Due to friction plate wear and clutch cable stretch over a long period of use, the clutch operation should be checked each day
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 120
    118 MAINTENANCE AND ADJUSTMENT • slides smoothly. If there is any irregularity, have the clutch cable checked by an authorized Kawasaki dealer. Check the clutch lever play as shown in the figure. 2 ∼ 3 mm (0.08 ∼ 0.12 in.) If the play is incorrect, adjust the lever play as follows. Adjustment
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 121
    MAINTENANCE AND ADJUSTMENT 119 the right side fairing (refer to • Remove the "Cooling System" section in this NOTE • • chapter). Loosen the locknut and turn the adjuster to adjust the clutch lever play. Tighten the locknut while holding the adjuster with a wrench. żAfter the adjustment is made
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 122
    120 MAINTENANCE AND ADJUSTMENT Drive Chain The drive chain slack and lubrication must be checked each day before riding the motorcycle, and must be maintained in accordance with the Periodic Maintenance Chart for safety and to prevent excessive wear. If the chain becomes badly worn or maladjusted
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 123
    MAINTENANCE AND ADJUSTMENT 121 the drive chain is too tight or too • If loose, adjust it so that the chain slack will be within the standard value. Drive Chain Slack Standard 25 ∼ 35 mm (1.0 ∼ 1.4 in.) Chain Slack Adjustment Loosen the left and right chain adjuster locknuts. Remove the cotter pin,
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 124
    122 MAINTENANCE AND ADJUSTMENT indicator should align with the same swingarm mark that the right indicator notch aligns with. NOTE żWheel alignment can also be checked using the straightedge or string method. WARNING Misalignment of the wheel will result in abnormal wear, and may result in an
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 125
    MAINTENANCE AND ADJUSTMENT 123 NOTE NOTE żIf a torque wrench is not available, this item should be serviced by an authorized Kawasaki dealer. the wheel, measure the chain • Rotate slack again at the tightest position, żWhen inserting the cotter pin, if the slots
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 126
    124 MAINTENANCE AND ADJUSTMENT WARNING A loose axle nut can lead to an accident resulting in serious injury or death. Tighten the axle nut to the proper torque and install a new cotter pin. the rear brake (see the Brakes • Check section). • Remove the bolts and chain cover. Wear Inspection A.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 127
    MAINTENANCE AND ADJUSTMENT 125 the length exceeds the service limit, • If the chain should be replaced. WARNING For safety, use and links. and damaged teeth. A. Measure B. Weight Drive Chain 20-Link Length Service Limit: 323 mm (12.7 in.) NOTE żSprocket wear is exaggerated for illustration. See
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 128
    126 MAINTENANCE AND ADJUSTMENT any time that the chain appears dry. A heavy oil such as SAE 90 is preferred to a lighter oil because it will stay on the chain longer and provide better lubrication. Apply oil to the sides of the rollers so that it will penetrate to the rollers and bushings. Apply
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 129
    MAINTENANCE AND ADJUSTMENT 127 the chain is especially dirty, clean it • If using diesel oil or kerosine and then apply oil as mentioned above. Brakes Brake Wear Inspection Inspect the brakes for wear. For each front and rear disc brake caliper, if the thickness of either pad is less than 1 mm (0.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 130
    128 MAINTENANCE AND ADJUSTMENT Brake Fluid In accordance with the Periodic Maintenance Chart, inspect the brake fluid level in both the front and rear brake fluid reservoirs and change the brake fluid. The brake fluid should also be changed if it becomes contaminated with dirt or water. Fluid
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 131
    MAINTENANCE AND ADJUSTMENT 129 line. Inside the front brake fluid reservoir is a stepped line showing the upper level line. A. Rear Brake Fluid Reservoir B. Upper Level Line C. Lower Level Line the fluid level in either reservoir is • If lower than the lower level line, check for fluid leaks in
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 132
    130 MAINTENANCE AND ADJUSTMENT WARNING Mixing brands and types of brake fluid can reduce the brake system's effectiveness and cause an accident resulting in injury or death. Do not mix two brands of brake fluid. Change the brake fluid in the brake line completely if the brake fluid must be refilled
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 133
    MAINTENANCE AND ADJUSTMENT 131 So there are no parts that require adjustment on the front brakes and rear brakes. Brake Light Switches When either the front or rear brake is applied, the brake light goes on. The front brake light switch requires no adjustment, but the rear brake light switch
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 134
    132 MAINTENANCE AND ADJUSTMENT A. Brake Pedal B. Pedal Travel A. Bolt B. Right Frame Side Cover it does not, adjust the rear brake • If light switch. Brake Pedal Travel 10 mm (0.4 in.) the switch up or down by turn• Move ing the switch body. Adjustment To adjust the rear brake light switch,
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 135
    MAINTENANCE AND ADJUSTMENT 133 NOTICE To avoid damaging the electrical connections inside the switch, be sure that the switch body does not turn during adjustment. A. B. C. D. Rear Brake Light Switch Adjusting Nut Lights sooner Lights later the right frame side cover • Reinstall and bolt.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 136
    134 MAINTENANCE AND ADJUSTMENT Front Fork The front fork operation and oil leakage should be checked in accordance with the Periodic Maintenance Chart. Front Fork Inspection Holding the brake lever, pump the front fork up and down several times to inspect smooth stroke. Visually inspect the front
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 137
    MAINTENANCE AND ADJUSTMENT 135 Rear Shock Absorber The rear shock absorber should be checked operation and oil leakage in accordance with the Periodic Maintenance Chart. Rear Shock Absorber Inspection Press down on the seat several times to check if the rear shock absorber stroke is smooth.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 138
    136 MAINTENANCE AND ADJUSTMENT accordance with the following ta• In ble, turn the preload adjuster with the wrench from the tool kit. A. Spring Preload Adjuster B. Wrench
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 139
    MAINTENANCE AND ADJUSTMENT 137 Spring Preload Setting Adjuster 1 Position Spring Action Setting Load Road Speed Weak Soft Light Good Low 2 3 Standard Standard Standard Standard Standard 4 5 6 7 Strong Hard Heavy Bad High
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 140
    138 MAINTENANCE AND ADJUSTMENT Wheels Tubeless tires are installed on the wheels of this motorcycle. The indications of TUBELESS on the tire side wall and the rim show that the tire and rim are specially designed for tubeless use. A. TUBELESS Mark The tire and rim form a leakproof unit by making
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 141
    MAINTENANCE AND ADJUSTMENT 139 WARNING Installing a tube inside a tubeless-type tire can create excessive heat build up that can damage the tube and cause rapid deflation. The tires, rims, and air valves on this motorcycle are designed only for tubeless type wheels. The recommended standard tires,
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 142
    140 MAINTENANCE AND ADJUSTMENT żTire pressure is affected by changes in ambient temperature and altitude, and so the tire pressure should be checked and adjusted when your riding involves wide variations in temperature or altitude. Tire Wear, Damage As the tire tread wears down, the tire becomes
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 143
    MAINTENANCE AND ADJUSTMENT 141 WARNING Tires that have been punctured and repaired do not have the same capabilities as undamaged tires and can suddenly fail, causing an accident resulting in serious injury or death. Replace damaged tires as soon as possible. To ensure safe handling and stability,
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 144
    142 MAINTENANCE AND ADJUSTMENT Standard Tire (Tubeless) Front Size: 120/70ZR17 M/C (58W) DUNLOP ROADSMART II J Size: 160/60ZR17 M/C (69W) DUNLOP ROADSMART II J WARNING New tires are slippery and may cause loss of control and injury. A break-in period of 160 km (100 miles) is necessary to establish
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 145
    or add distilled water. The sealing strip should not be pulled off once the specified electrolyte has been installed in the battery for initial service. However, in order to maximize battery life and ensure that it will provide the power needed to start the motorcycle you must properly maintain
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 146
    144 MAINTENANCE AND ADJUSTMENT Self-discharge Approx. Number of Days From 100% Charged to 100% discharged Temperature Lead -Antimony Battery 40°C (104°F) 25°C (77°F) 0°C (32°F) 100 Days 200 Days 550 Days Lead -Calcium Battery 300 Days 600 Days 950 Days 7 mA 10 mA 15 mA 20 mA 30 mA Discharging Ampere
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 147
    MAINTENANCE AND ADJUSTMENT 145 Sulfation occurs when the battery is left in a discharged condition for an extended time. Sulfate is a normal by product of the chemical reactions within a battery. But when continuous discharge allows the sulfate to crystallize in the cells, the battery plates become
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 148
    install a conventional battery in this motorcycle, or the electrical system cannot work properly. NOTE żIf you charge the sealed battery, never fail to observe the instructions shown in the label on the battery.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 149
    MAINTENANCE AND ADJUSTMENT 147 NOTE żInstall the battery in the reverse order of the Battery Removal. NOTICE Installing the (-) cable to the (+) terminal of the battery or the (+) cable to the (-) terminal of the battery can seriously damage the electrical system. a light coat of grease on the
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 150
    148 MAINTENANCE AND ADJUSTMENT Headlight Beam Horizontal Adjustment The headlight beam is adjustable horizontally. If not properly adjusted horizontally, the beam will point to one side rather than straight ahead. Turn the horizontal adjuster clockwise or counterclockwise until the beam points
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 151
    MAINTENANCE AND ADJUSTMENT 149 Fuses Fuses are arranged in the fuse boxes located under the fuel tank cover. The main fuse is mounted on the starter relay under the rider's seat. If a fuse fails during operation, inspect the electrical system to determine the cause, and then replace it with a new
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 152
    150 MAINTENANCE AND ADJUSTMENT WARNING Substituting fuses can cause wiring to overheat, catch fire and/or fail. Do not use any substitute for the standard fuse. Replace the blown fuse with a new one of the correct capacity, as specified on the junction box and main fuse. access the fuse boxes,
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 153
    MAINTENANCE AND ADJUSTMENT 151 General Lubrication Lubricate the points shown below, with either motor oil or regular grease, in accordance with the Periodic Maintenance Chart or whenever the vehicle has been operated under wet or rainy conditions. Before lubricating each part, clean off any rusty
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 154
    lubber ż(K) Clutch Inner Cable ż(K) Throttle Inner Cables Apply grease to the following points ż(K) Clutch Inner Cable Upper End ż(K) Throttle Inner Cable Upper Ends (K): Should be serviced by an authorized Kawasaki dealer. NOTE żAfter connecting the cables, adjust them.
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 155
    reaching its surfaces. WARNING Build-up of debris or flammable material in and around the vehicle chassis, engine, and exhaust can cause mechanical problems and increase the risk of fire. When operating the vehicle in conditions that allow debris or flammable material to collect in and around the
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 156
    154 MAINTENANCE AND ADJUSTMENT sure the engine and exhaust are • Be cool before washing. applying degreaser to seals, • Avoid brake pads, and tires. use non-abrasive wax and • Always cleaner/polisher. all harsh chemicals, solvents, • Avoid detergents, and household cleaning • components and
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 157
    MAINTENANCE AND ADJUSTMENT 155 detergent can damage parts of your motorcycle). Use a soft cloth to dry your motorcycle. As you dry, inspect your motorcycle for chips and scratches. Do not let the water air dry as this can damage the painted surfaces. Start the engine and let it idle for several
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 158
    or as conditions require. Avoid surfaces with "satin" or "flat" finishes. Always use non-abrasive products and apply them according to the instructions on the container. Windshield and Other Plastic Parts After washing use a soft cloth to gently dry plastic parts. When dry, treat the windshield
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 159
    MAINTENANCE AND ADJUSTMENT 157 should be washed with a mild neutral detergent and finished with a spray polish. Aluminum wheels, both painted and unpainted can be cleaned with special non-acid based wheel spray cleaners. Leather, Vinyl, and Rubber If your motorcycle has leather accessories, special
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 160
    158 MAINTENANCE AND ADJUSTMENT Bolt and Nut Tightening In accordance with the Periodic Maintenance Chart, it is very important to check the tightness of the bolts and nuts listed here. Also, check to see that each cotter pin is in place and in good condition. Please ask your authorized Kawasaki
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 161
    MAINTENANCE AND ADJUSTMENT 159 1. Rear Shock Absorber Mounting Bolts 2. Front Brake Master Cylinder Clamp Bolt 3. Rear Caliper Mounting Bolts 4. Rear Brake Disk Mounting Bolts 5. Rear Master Cylinder Mounting Bolts 6. Brake Pedal Mounting Bolt 7. Front Axle Shaft 8. Front Axle Clamp Bolt
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 162
    160 STORAGE STORAGE the entire vehicle thoroughly. • Clean Run the engine for about five minutes to warm the oil, shut it off, and drain the • engine oil. Preparation for Storage: WARNING Engine oil is a toxic substance. Dispose of used oil properly. Contact your local authorities for approved
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 163
    STORAGE 161 WARNING Gasoline is extremely flammable and can be explosive under certain conditions, creating the potential for serious burns. Turn the ignition key to "OFF". Do not smoke. Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 164
    162 STORAGE • Put a cover over the motorcycle to keep dust and dirt from accumulating on it. Preparation after Storage: the plastic bags from the mufflers. • Remove the battery in the motorcycle and charge the battery if necessary. • Install the fuel tank with fuel. • Fill Check all the points
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 165
    TROUBLESHOOTING GUIDE 163 TROUBLESHOOTING GUIDE Engine Does Not Start Starter Motor Won't Turn Engine stop switch off Transmission not in neutral Fuse blown Battery leads do not make good electrical
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 166
    164 YOUR WARRANTY/OWNER SATISFACTION YOUR WARRANTY/OWNER SATISFACTION Welcome to the Kawasaki family! Congratulations on buying your Kawasaki vehicle. You've chosen a great, highquality product with state-of-the-art features and built to Kawasaki's high standards. Your satisfaction is important to
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 167
    schedule shown in this owner's manual. You are responsible for notifying your dealer immediately if there is a problem, and you, as the owner the first scheduled service. You can have the required servicing done by your Kawasaki dealer (recommended) or an equally-qualified service facility. You
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 168
    . Whether you do it yourself or take your vehicle to a Kawasaki dealer, be sure to record your service in the Maintenance Record section of this Owner's Manual. Keep all receipts for the service and/or items necessary to perform the maintenance so that in the event of a failure you can document
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 169
    whether they are covered by the limited warranty or not. How Do I Get Warranty Service? If there is a problem with your vehicle within the limited warranty period, you will need to schedule a service appointment and provide any maintenance records to an authorized Kawasaki dealer for inspection and
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 170
    a Kawasaki dealer. What if I am not Satisfied With My Warranty Service? If you aren't satisfied with your dealership's repair work or operations, a review of the issue. If you are unable to resolve a problem after consulting with the dealership management and need further assistance, contact Kawasaki
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 171
    ? This owner's manual should answer most of your questions about your Kawasaki. Your Kawasaki dealer should either be able to answer any other questions you might have immediately or be able to find the answer for you. Please send your correspondence to: Consumer Services Kawasaki Motors Corp
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 172
    that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Kawasaki Motors Corporation, U.S.A. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 173
    ENVIRONMENTAL PROTECTION 171 ENVIRONMENTAL PROTECTION To help preserve the environment, properly discard used batteries, tires, oils and fluids, or other vehicle components that you might dispose of in the future. Consult your authorized Kawasaki dealer or local environmental waste agency for their
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 174
    172 MAINTENANCE RECORD MAINTENANCE RECORD Owner Name...Address ...Phone Number ...Engine Number ...Vehicle Number...Key Code ...Selling Dealer Name ...Phone Number ...Warranty Start Date ...Note: Keep this information and a spare key in a secure location. Date Odometer Reading Maintenance Performed
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 175
    MAINTENANCE RECORD 173 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 176
    174 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 177
    MAINTENANCE RECORD 175 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 178
    176 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 179
    MAINTENANCE RECORD 177 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 180
    178 MAINTENANCE RECORD Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 181
    MAINTENANCE RECORD 179 Date Odometer Reading Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 182
    180 LOCATION OF LABELS LOCATION OF LABELS 1. Brake Fluid (Front) 2. Brake Fluid (Rear) 3. Important Drive Chain Information
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 183
    LOCATION OF LABELS 181 4. Tire and Load Data 5. Battery Poison/Danger 6. Daily Safety Checks
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 184
    182 LOCATION OF LABELS 7. 8. *9. 10. Vehicle Emission Control Information Noise Emission Control Information Vacuum Hose Routing Diagram Weight and Manufacture *: only on California model
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 185
    LOCATION OF LABELS 183 *11. Fuel Notice *: only on California model
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 186
    184 LOCATION OF LABELS (1) (2)
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 187
    LOCATION OF LABELS 185 (3) (4)
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 188
    186 LOCATION OF LABELS (5)
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 189
    LOCATION OF LABELS 187 (6)
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 190
    188 LOCATION OF LABELS (7)
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 191
    LOCATION OF LABELS 189 (7) only on California model
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 192
    190 LOCATION OF LABELS (8) (9) only on California model
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 193
    LOCATION OF LABELS 191 (10) (11) only on California model
  • 2012 Kawasaki NINJA 650 | Owners Manual - Page 194
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