2002 Polaris Sportsman 500 HO Owners Manual - Page 1

2002 Polaris Sportsman 500 HO Manual

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OWNER'S MANUAL SUPPLEMENT - PN 9916742 2002 SPORTSMAN 500 HO IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times. Capacities Engine & Cooling Body Style Gross Vehicle Weight Fuel Capacity Gearcase Oil Engine Oil Capacity Front Rack (Maximum Capacity) Rear Rack Tongue Weight Tow Hitch Tow Capacity Turn Radius Ground Clearance Height Length Seat Height Dry Weight Wheel Base Width Front Susp. - Mac Strut Rear Susp. - Progressive rate, fully independent with anti-rollbar Shock Adjustment Front Brake Rear Brake Auxiliary Brake Park Brake Drive System Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - Foward Front Drive (ratio) Final Drive (ratio) Front Tire (psi) Rear Tire (psi) Gen IV 1200 Lbs. 5.25 U.S. Gallons 32 Ounces 2 Quarts 90 Lbs. 180 Lbs. 35 Lbs. Standard 1225 Lbs. 65〉 11〉 47〉 81〉 34〉 697 50.50 〉 46〉 Suspension and Brakes 6.7〉 9.5〉 Engine Model Number Engine Type Lubrication Bore x Stroke Displacement Compression Ratio Engine Cooling Alternator Output (watts) Carburetion Main Jet Pilot Jet Needle Jet Pilot Screw Jet Needle Ignition Timing Spark Plug Gap Spark Plug Type Exhaust Headlight (watts) EH50PLE-13 4 Cycle, Single Cylinder Dry Sump 92 x 75 498 10:2 Full Stroke Liquid 250 1/BST40 152.5 40 X-6 2 Turn 6MEH1--94--3 CDI 30 @ 5000 .9 mm/.036 in. NGK BKR6E USFS Approved Features On Handlebar - 1 single beam, 50 / on Grill - 2 single beam, 27 8.26 26.9 Accessory 12V 14AH Accessory Standard Standard Standard Standard Accessory Standard Standard Standard Standard CAM Hydraulic Disc Hydraulic, opposed piston caliper, fixed disc Hydraulic, opposed piston caliper, fixed disc Hydraulic lock, all wheel Drive System EBS Side Lever (Hi/Lo-R-N) 8.27/1 5.17/1 3.34/1 2:1 3.16:1 25 x 8-12 (5 psi) 25 x 11-10 (5 psi) Taillight (watts) Brake Light (watts) 3-Point Hitch Battery DC Plug In - Rear DC Socket - Forward Electric Start High Beam Indicator High Temp Indicator Windshield Neutral Indicator Reverse Indicator Speedometer Tool Kit 1

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OWNER’S MANUAL SUPPLEMENT - PN 9916742
2002 SPORTSMAN 500 HO
IMPORTANT:
This is a supplement to your owner’s manual. This information should remain with your owner’s manual at all times.
Capacities
Body Style
Gen IV
Gross Vehicle Weight
1200 Lbs.
Fuel Capacity
5.25 U.S. Gallons
Gearcase Oil
32 Ounces
Engine Oil Capacity
2 Quarts
Front Rack (Maximum -
Capacity)
90 Lbs.
Rear Rack
180 Lbs.
Tongue Weight
35 Lbs.
Tow Hitch
Standard
Tow Capacity
1225 Lbs.
Turn Radius
65
Ground Clearance
11
Height
47
Length
81
Seat Height
34
Dry Weight
697
Wheel Base
50.50
Width
46
Suspension and Brakes
Front Susp. - Mac Strut
6.7
Rear Susp. - Progressive rate,
fully independent with anti-roll-
bar
9.5
Shock Adjustment
CAM
Front Brake
Hydraulic Disc
Rear Brake
Hydraulic, opposed piston
caliper, fixed disc
Auxiliary Brake
Hydraulic, opposed piston cal-
iper, fixed disc
Park Brake
Hydraulic lock, all wheel
Drive System
Drive System Type
EBS
Shift Type
Side Lever (Hi/Lo-R-N)
Gear Reduction - Low
8.27/1
Gear Reduction - Reverse
5.17/1
Gear Reduction - Foward
3.34/1
Front Drive (ratio)
2:1
Final Drive (ratio)
3.16:1
Front Tire (psi)
25 x 8-12 (5 psi)
Rear Tire (psi)
25 x 11-10 (5 psi)
Engine & Cooling
Engine Model Number
EH50PLE-13
Engine Type
4 Cycle, Single Cylinder
Lubrication
Dry Sump
Bore x Stroke
92 x 75
Displacement
498
Compression Ratio
10:2 Full Stroke
Engine Cooling
Liquid
Alternator Output (watts)
250
Carburetion
1/BST40
Main Jet
152.5
Pilot Jet
40
Needle Jet
X-6
Pilot Screw
2 Turn
Jet Needle
6MEH1--94--3
Ignition
CDI
Timing
30 @ 5000
Spark Plug Gap
.9 mm/.036 in.
Spark Plug Type
NGK BKR6E
Exhaust
USFS Approved
Features
Headlight (watts)
On Handlebar -
1 single
beam, 50 /
on Grill
- 2 single beam, 27
Taillight (watts)
8.26
Brake Light (watts)
26.9
3-Point Hitch
Accessory
Battery
12V 14AH
DC Plug In - Rear
Accessory
DC Socket - Forward
Standard
Electric Start
Standard
High Beam Indicator
Standard
High Temp Indicator
Standard
Windshield
Accessory
Neutral Indicator
Standard
Reverse Indicator
Standard
Speedometer
Standard
Tool Kit
Standard