2003 Polaris 440 Pro X Fan Owners Manual - Page 1

2003 Polaris 440 Pro X Fan Manual

Page 1 highlights

Owner's Manual Supplement 2003 440 ProX Fan Capacities and Dimensions Suspension Front Type IFS Shock Type Rear Type Front Track Shock Rear Track Shock Pro-X Alum IFP Pro-X Arvin IFP Arvin IFP/Res IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times. Body Style Rider Capacity Coolant Capacity (qts) Chaincase Oil Capacity (oz.) DryWeight (Est.) Fuel Tank capacity (Gallons) Gearcase Oil Capacity (oz.) Height (in.) Length (in.) Oil Capacity (Quarts) Ski Center Distance (in.) Compressed Width (in.) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Track Length (inches) Track Width (inches) Drive Chain Length Reverse Transmission Sprocket Ratio EDGE 1 n/a 9 oz 468 11.8 n/a 42.5 111 3.25 42.5 48 Hydraulic 11.5" 3211078 P-85 121 15 74 Accessory 21 : 41 Engine Model Number Alternator Output (watts) Bore x Stroke (mm) Displacement (cc) Carburetor/Throttle Body Carburetor Model Main Jet Pilot Jet Jet Needle / Clip Position Needle Jet Cutaway Accessory N/A Standard Standard Std 5 Inch Wht/Blk Std 5 Inch Wht/Blk Wear Strips Throttle Gap Under CA (mm) Fuel Screw Air Screw Pilot Air Jet Idle RPM +/-200 Cooling Cylinders Ignition Timing °BTDC @ RPM Ignition Type Oil Injection Spark Plug Spark Plug Gap (mm / in.) Minimum Fuel Requirement EC45PM040 240W 65.5x65.0mm 438cc 2 Mikuni VM34AL 330 PTO / 320 Mag 40 6HEY34 / #3 Q-2 (286) 3.0 7.14 mm / .2813" N/A .75 Turns N/A 1600 Air 2 28° @ 3000 Kokusan digital Polaris Blue NGK BR9ES 0.7mm (0.028") 87Oct.NonOxy./ 89 Oct.Oxy. Engine and Cooling Features Electric Fuel Gauge Electric Start Low Oil Light Parking Brake Speedometer Tachometer Wear Strips Carburetor Jetting Altitude Meters (Feet) Ambient Temperature 0-600 (0-2000) 600-1200 (2000-4000) 1200-1800 (4000-6000) 1800-2400 (6000-8000) 2400-3000 (8000-10000) 3000-3700 (10000-12000) Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C -1 to +10°C Above +10°C 360/350 #4 340/330 #3 320/310 #3 300/290 #3 280/270 #3 260/250 #2 340/330 #3 320/310 #3 300/290 #3 280/270 #3 260/250 #2 240/230 #2 330/320 #3 310/300 #3 290/280 #3 270/260 #2 250/240 #2 230/220 #2 320/310 #3 300/290 #3 280/270 #2 260/250 #2 240/230 #1 220/210 #1 310/300 #2 290/280 #2 270/260 #1 250/240 #1 230/220 #1 210/200 #1 310/300 #1 290/280 #1 270/260 #1 250/240 #1 230/220 #1 210/200 #1 Clutching Chart Drive Clutch Altitude Shift Weight 0-900 (0-3000) 900-1800 (3000-6000) 1800-2700 (6000-9000) 2700-3700 (900012000) S-55 H Driven Clutch Driven Helix R-49 #3 Chaincase Gearing/ Pitch 21/41-74 Clutch Spring Clutch Spring Meters (Feet) AL/Red SL/BL S-53 H AL/Red SL/BL R-49 #3 21/41-74 10 AL AL/Red SL/BL R-49 #4 21/41-74 10 AL/Red SL/BL R-49 #4 21/41-74 PN 9917620 Rev 01 6/02 Printed in the U.S.A.

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Owner's Manual Supplement
IMPORTANT
This is a supplement to your owner's manual.
This information should remain with your owner's manual at all times.
440 ProX Fan
2003
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts)
n/a
Chaincase Oil Capacity (oz.)
9 oz
DryWeight (Est.)
468
Fuel Tank capacity (Gallons)
11.8
Gearcase Oil Capacity (oz.)
n/a
Height (in.)
42.5
Length (in.)
111
Oil Capacity (Quarts)
3.25
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Body Style
EDGE
Rider Capacity
1
Brake Type
Hydraulic
Drive Clutch Center Distance
11.5"
Clutch Type
P-85
Track Length (inches)
121
Track Width (inches)
15
Drive Chain Length
74
Reverse Transmission
Accessory
Sprocket Ratio
21
41
:
Capacities and Dimensions
Drive Belt P/N
3211078
Engine Model Number
EC45PM040
Alternator Output (watts)
240W
Bore x Stroke (mm)
65.5x65.0mm
Displacement (cc)
438cc
Carburetor/Throttle Body
2
Engine and Cooling
Carburetor Model
VM34AL
Cooling
Air
Cylinders
2
Ignition Timing °BTDC @ RPM
28° @ 3000
Ignition Type
Kokusan digital
Mikuni
Main Jet
330 PTO / 320 Mag
Pilot Jet
40
Jet Needle / Clip Position
6HEY34 /
#3
Needle Jet
Q-2 (286)
Cutaway
3.0
Fuel Screw
N/A
Idle RPM +/-200
1600
Oil Injection
Polaris Blue
Spark Plug
NGK
BR9ES
Air Screw
.75 Turns
Spark Plug Gap (mm / in.)
0.7mm
(0.028")
Minimum Fuel Requirement
87Oct.NonOxy./ 89 Oct.Oxy.
Pilot Air Jet
N/A
Throttle Gap Under CA (mm)
7.14 mm / .2813"
Front Type
Pro-X
IFS Shock Type
Alum IFP
Rear Type
Pro-X
Front Track Shock
Arvin IFP
Rear Track Shock
Arvin IFP/Res
Suspension
Tachometer
Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge
Accessory
Speedometer
Std 5 Inch Wht/Blk
Electric Start
N/A
Low Oil Light
Standard
Parking Brake
Standard
Wear Strips
Wear Strips
360/350
#4
340/330
#3
330/320
#3
320/310
#3
310/300
#2
310/300
#1
340/330
#3
320/310
#3
310/300
#3
300/290
#3
290/280
#2
290/280
#1
320/310
#3
300/290
#3
290/280
#3
280/270
#2
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C
-30° to -10°F
-34° to -23°C
-10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
270/260
#1
270/260
#1
300/290
#3
280/270
#3
270/260
#2
260/250
#2
250/240
#1
250/240
#1
2400-3000
(8000-10000)
280/270
#3
260/250
#2
250/240
#2
240/230
#1
230/220
#1
230/220
#1
3000-3700
(10000-12000)
260/250
#2
240/230
#2
230/220
#2
220/210
#1
210/200
#1
210/200
#1
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
S-55 H
AL/Red
SL/BL
R-49 #3
S-53 H
AL/Red
SL/BL
R-49 #3
10 AL
AL/Red
SL/BL
R-49 #4
10
AL/Red
SL/BL
R-49 #4
Altitude
Meters
(Feet)
Shift
Weight
Clutch Spring
Clutch Spring
Driven
Helix
Drive Clutch
Driven Clutch
21/41-74
21/41-74
21/41-74
21/41-74
Chaincase
Gearing/
Pitch
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-
12000)
9917620
Rev 01
6/02
PN
Printed in the U.S.A.