2003 Polaris 500 Classic Touring Owners Manual - Page 1

Owner's Manual Supplement 2003 500 Classic Touring Capacities and Dimensions Suspension Front Type IFS Shock Type Rear Type Front Track Shock Rear Track Shock Indy Xtra Sel Xtra-12, 133.5 Sel Sel IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times. Body Style Rider Capacity Coolant Capacity (qts) Chaincase Oil Capacity (oz.) DryWeight (Est.) Fuel Tank capacity (Gallons) Gearcase Oil Capacity (oz.) Height (in.) Length (in.) Oil Capacity (Quarts) Ski Center Distance (in.) Compressed Width (in.) Brake Type Drive Clutch Center Distance Clutch Type Track Length (inches) Track Width (inches) Drive Chain Length Reverse Transmission Sprocket Ratio Gen 2 2 3 11 559 11.8 N/A 49.5 114 3 42.5 48 Hydraulic 12" P-85 133.5 15 66 Standard 19 : 40 Engine and Cooling Engine Model Number Alternator Output (watts) Bore x Stroke (mm) Displacement (cc) Carburetor/Throttle Body Carburetor Model Main Jet Pilot Jet Jet Needle / Clip Position Needle Jet Standard Standard Standard Standard Std 5 Inch Wht/Blk Accessory .75 acc Cutaway Throttle Gap Under CA (mm) Fuel Screw Air Screw Pilot Air Jet Idle RPM +/-200 Cooling Cylinders Ignition Timing °BTDC @ RPM Ignition Type Oil Injection Spark Plug Spark Plug Gap (mm / in.) EC50PL243 200 watt 72 X 60 488 CC 2 TM 38 330 40 9DFY1-54 / 2 P-2 (825) 2.0 2.0mm / .078" 1.5 Turns N/A 1.0 1600 Liquid 2 28° @ 3000 CDI Polaris Blue Champion RN3C 0.70/.028 87Oct.NonOxy.or 89 Oct.Oxy. Mikuni Features Electric Fuel Gauge Electric Start Low Oil Light Parking Brake Speedometer Tachometer Wear Strips Carburetor Jetting Altitude Meters (Feet) Ambient Temperature 0-600 (0-2000) 600-1200 (2000-4000) 1200-1800 (4000-6000) 1800-2400 (6000-8000) 2400-3000 (8000-10000) 3000-3700 (10000-12000) Minimum Fuel Requirement Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C -1 to +10°C Above +10°C 360 #2 340 #2 320 #2 300 #2 280 #2 260 #2 350 #2 330 #2 310 #2 290 #2 270 #2 250 #1 330 #2 310 #2 290 #2 270 #2 250 #2 230 #1 320 #2 300 #2 280 #2 260 #2 240 #1 220 #1 310 #2 290 #2 270 #2 250 #1 230 #1 210 #1 290 #2 270 #2 250 #1 230 #1 210 #1 190 #1 Clutching Chart Drive Clutch Altitude Meters (Feet) 0-900 (0-3000) 900-1800 (3000-6000) 1800-2700 (6000-9000) 2700-3700 (9000-12000) Shift Weight 10M5 Bushed 10M Blue Bushed 10M White Bushed 10M Red Bushed Driven Clutch Driven Helix 34° #2 34° #2 34° #2 34° #2 Chaincase Gearing/Pitch 19:40 66 Pitch 19:40 66 Pitch 19:40 66 Pitch 19:40 66 Pitch Clutch Spring Clutch Spring Gold Black Gold Black Dark Blue/ White Dark Blue/ White Black Black PN 9917614 Rev. 02 2/02 Printed in the U.S.A.