2003 Polaris 500 XC SP Edge X M-10 F/O Owners Manual - Page 1

2003 Polaris 500 XC SP Edge X M-10 F/O Manual

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Owner's Manual Supplement 2003 500 XC SP EDGE X M-10 F/O IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times. Capacities and Dimensions Body Style Rider Capacity Coolant Capacity (qts) Chaincase Oil Capacity (oz.) DryWeight (Est.) Fuel Tank capacity (Gallons) Gearcase Oil Capacity (oz.) Height (in.) Length (in.) Oil Capacity (Quarts) Ski Center Distance (in.) Compressed Width (in.) Brake Type Drive Clutch Center Distance Clutch Type Track Length (inches) Track Width (inches) Drive Chain Length Reverse Transmission Sprocket Ratio EDGE 1 5/5.9 11/13 n/a 11.8 n/a 46-49 113 3.25 42.5 48 Hydraulic 11.5" P-85 121 15 74 Optional 22 : 40 Engine Model Number Alternator Output (watts) Bore x Stroke (mm) Displacement (cc) Carburetor/Throttle Body Carburetor Model Main Jet Pilot Jet Jet Needle / Clip Position Needle Jet Accessory Optional Standard Standard Std 5 Inch Wht/Blk Std 5 Inch Wht/Blk Coolers Cutaway Throttle Gap Under CA (mm) Fuel Screw Air Screw Pilot Air Jet Idle RPM +/-200 Cooling Cylinders Ignition Timing °BTDC @ RPM Ignition Type Oil Injection Spark Plug Spark Plug Gap (mm / in.) Minimum Fuel Requirement Rear Track Shock Fox IFP w/Res Front Track Shock Rear Type M-10 M-10 Ace, Elec Fox IFP IFS Shock Type Alum IFP Front Type Suspension Edge Engine and Cooling S2318-5044-PA5C 280 w 70.5 x 64 500 1 rack Mikuni TM38 410 45 9DFH6-57 / 2 P8 1.5 2.0 3.0 1.25 N/A 1500 Liquid 2 25° @ 2500 digital ves Champion RN57YCC .70/.025 87 min. non-oxygenated Features Electric Fuel Gauge Electric Start Low Oil Light Parking Brake Speedometer Tachometer Wear Strips Carburetor Jetting Altitude Meters (Feet) Ambient Temperature 0-600 (0-2000) 600-1200 (2000-4000) 1200-1800 (4000-6000) 1800-2400 (6000-8000) 2400-3000 (8000-10000) 3000-3700 (10000-12000) Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C -1 to +10°C Above +10°C 440 #3 420 #2 390 #2 370 #2 340 #2 320 #1 430 #2 400 #2 380 #2 350 #2 330 #1 300 #1 410 #2 390 #2 360 #2 340 #1 310 #1 290 #1 390 #2 370 #2 340 #1 320 #1 300 #1 270 #1 380 #2 350 #1 330 #1 300 #1 280 #1 250 #1 360 #1 340 #1 310 #2 290 #1 260 #1 240 #1 Clutching Chart Drive Clutch Altitude Shift Weight 0-900 (0-3000) 900-1800 (3000-6000) 1800-2700 (6000-9000) 2700-3600 (900012000) 10-54 Driven Clutch Driven Helix R-8 #2 R-8 #3 R-8 #3 R-8 #3 Chaincase Gearing/ Pitch 22-40 74P HYVO 22-40 74P HYVO 21-40 74P HYVO 21-40 74P HYVO Clutch Spring Clutch Spring Meters (Feet) Black / Green Blue 10-AL Black / Green Blue 10-M Black / Green Blue 10-MB Black / Green Blue PN 9917589 Rev 01 5/02 Printed in the U.S.A.

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Owner's Manual Supplement
IMPORTANT
This is a supplement to your owner's manual.
This information should remain with your owner's manual at all times.
500 XC SP EDGE X M-10
F/O
2003
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts)
5/5.9
Chaincase Oil Capacity (oz.)
11/13
DryWeight (Est.)
n/a
Fuel Tank capacity (Gallons)
11.8
Gearcase Oil Capacity (oz.)
n/a
Height (in.)
46-49
Length (in.)
113
Oil Capacity (Quarts)
3.25
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Body Style
EDGE
Rider Capacity
1
Brake Type
Hydraulic
Drive Clutch Center Distance
11.5"
Clutch Type
P-85
Track Length (inches)
121
Track Width (inches)
15
Drive Chain Length
74
Reverse Transmission
Optional
Sprocket Ratio
22
40
:
Capacities and Dimensions
Engine Model Number
S2
318
-5044-PA5C
Alternator Output (watts)
280 w
Bore x Stroke (mm)
70.5 x 64
Displacement (cc)
500
Carburetor/Throttle Body
1 rack
Engine and Cooling
Carburetor Model
TM38
Cooling
Liquid
Cylinders
2
Ignition Timing °BTDC @ RPM
25° @ 2500
Ignition Type
digital
Mikuni
Main Jet
410
Pilot Jet
45
Jet Needle / Clip Position
9DFH6-57 /
2
Needle Jet
P8
Cutaway
1.5
Fuel Screw
3.0
Idle RPM +/-200
1500
Oil Injection
ves
Spark Plug
Champion
RN57YCC
Air Screw
1.25
Spark Plug Gap (mm / in.)
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Pilot Air Jet
N/A
Throttle Gap Under CA (mm)
2.0
Front Type
Edge
IFS Shock Type
Alum IFP
Rear Type
M-10
M-10 Ace, Elec
Front Track Shock
Fox IFP
Rear Track Shock
Fox IFP w/Res
Suspension
Tachometer
Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge
Accessory
Speedometer
Std 5 Inch Wht/Blk
Electric Start
Optional
Low Oil Light
Standard
Parking Brake
Standard
Wear Strips
Coolers
440
#3
430
#2
410
#2
390
#2
380
#2
360
#1
420
#2
400
#2
390
#2
370
#2
350
#1
340
#1
390
#2
380
#2
360
#2
340
#1
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C
-30° to -10°F
-34° to -23°C
-10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
330
#1
310
#2
370
#2
350
#2
340
#1
320
#1
300
#1
290
#1
2400-3000
(8000-10000)
340
#2
330
#1
310
#1
300
#1
280
#1
260
#1
3000-3700
(10000-12000)
320
#1
300
#1
290
#1
270
#1
250
#1
240
#1
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10-54
Black / Green
Blue
R-8
#2
10-AL
Black / Green
Blue
R-8
#3
10-M
Black / Green
Blue
R-8
#3
10-MB
Black / Green
Blue
R-8
#3
Altitude
Meters
(Feet)
Shift
Weight
Clutch Spring
Clutch Spring
Driven
Helix
Drive Clutch
Driven Clutch
22-40 74P
HYVO
22-40 74P
HYVO
21-40 74P
HYVO
21-40 74P
HYVO
Chaincase
Gearing/
Pitch
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3600
(9000-
12000)
9917589
Rev 01
5/02
PN
Printed in the U.S.A.