2003 Polaris 800 RMK Vertical Escape Owners Manual - Page 2

2003 Polaris 800 RMK Vertical Escape Manual

Page 2 highlights

DETONATION ELIMINATION TECHNOLOGY (D.E.T.) Your 2003 800 RMK Vertical Escape is equipped with a detonation sensor that monitors the engine and responds to detonation by automatically reducing the engine timing. When activated, the "DETONATION FLASH" indicator (A) will flash in the lower right-hand area of the tachometer. The activated sensor reduces engine detonation by retarding the ignition timing. This results in decreased engine RPM and performance. The detonation system is not always effective at sensing engine damaging detonation and protecting the engine under hot ambient conditions or conditions where the CDI box temperature is elevated. Under these types of conditions it is especially important to follow the jetting charts for temperature and altitude that are recommended for your engine. D.E.T. TROUBLESHOOTING Use this chart to determine causes and solutions for detonation. If none of these conditions exists and the sensor remains activated, see your Polaris dealer. Possible Cause Poor quality fuel Improper jetting Improper engine modifications Solution Replace with higher quality fuel Verify and adjust per jetting chart Do not modify the engine A D.E.T. FLASH SIGNALS Type of Flash 3 flashes of 1 second each Use this chart to determine the meaning and course of action for each D.E.T. flash signal. Cause Detonation Action See DET Troubleshooting Chart See your Polaris dealer See your Polaris dealer. NOTE: If temporary operation is unavoidable, drive slowly and stop the engine frequently to allow the engine to cool. Solid 3-second flash, off 1 second, Faulty sensor repeats until engine is shut down Solid non-blinking light High water temperature CARBURETOR JETTING Altitude Meters (Feet) AMBIENT TEMPERATURE 0-600 (0-2000) 600-1200 (2000-4000) 1200-1800 (4000-6000) 1800-2400 (6000-8000) 2400-3000 (8000-10000) 3000-3700 (10000-12000) Below -30°F Below -34°C 510N #5 480 #4 450 #4 410 #4 370 #3 340 #3 -30° to 10°F -34° to -23°C -10° to +10°F -23° to -12°C +10° to +30°F -12° to -1°C +30° to +50°F -1° to -10°C Above +50°F Above +10°C 490 #4 470 #4 430 #4 390 #3 350 #3 320 #2 470 #4 450 #4 410 #3 370 #3 330 #2 300 #2 450 #4 430 #3 390 #3 350 #2 310 #2 280 #2 430 #3 410 #3 370 #2 330 #2 290 #2 260 #2 410 #3 390 #2 350 #2 310 #2 270 #2 240 #1 CLUTCHING CHART Altitude Meters (Feet) 0-600 (0-2000) 600-1200 (2000-4000) 1200-1800 (4000-6000) 1800-2400 (6000-8000) 2400-3000 (8000-10000) 3000-3600 (10000-12000) Drive Clutch Shift Weight Clutch Spring 10-64 10-64 10-62 10-60 10-58 10-56 Black/Green Black/Green Black/Green Black/Green Black/Green Black/Green Driven Clutch Clutch Spring Driven Helix 145/208 145/208 145/208 145/208 145/208 145/208 58/44-.46 REV 58/44-.46 REV 58/44-.46 REV 58/44-.46 REV 58/44-.46 REV 58/44-.46 REV Chaincase Gearing/Pitch 19/39 72P 19/39 72P 19/39 72P 19/39 72P 19/39 72P 19/39 72P PN 9917604 Rev 03 8/02 Printed in U.S.A. -2-

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DETONATIONELIMINATIONTECHNOLOGY(D.E.T.)
Your2003800RMKVerticalEscapeisequippedwithadetonationsensorthatmonitorstheengineandrespondstodeto-
nationbyautomaticallyreducingtheenginetiming. Whenactivated,the“DETONATIONFLASH”indicator(A)will
flashinthelowerright-handareaofthetachometer. Theactivatedsensorreducesenginedetonationbyretardingtheigni-
tiontiming. ThisresultsindecreasedengineRPMandperformance.
Thedetonationsystemisnotalwayseffectiveatsensingenginedamagingdetonationandprotectingtheengineunderhot
ambientconditionsorconditionswheretheCDIboxtemperatureiselevated. Underthesetypes
ofconditionsitisespeciallyimportanttofollowthejettingchartsfortemperatureandaltitude
thatarerecommendedforyourengine.
D.E.T.TROUBLESHOOTING
Usethischarttodeterminecausesandsolutionsfordetonation. Ifnoneofthese
conditionsexistsandthesensorremainsactivated,seeyourPolarisdealer.
PossibleCause
Solution
Poorqualityfuel
Replacewithhigherqualityfuel
Improperjetting
Verifyandadjustperjettingchart
Improperenginemodifications
Donotmodifytheengine
D.E.T.FLASHSIGNALS
UsethischarttodeterminethemeaningandcourseofactionforeachD.E.T.flashsignal.
TypeofFlash
Cause
Action
3flashesof1secondeach
Detonation
SeeDETTroubleshootingChart
Solid3-secondflash,off1second,
repeatsuntilengineisshutdown
Faultysensor
SeeyourPolarisdealer
Solidnon-blinkinglight
Highwatertemperature
SeeyourPolarisdealer.
NOTE:
Iftemporaryopera-
tionisunavoidable,driveslowlyandstoptheengine
frequentlytoallowtheenginetocool.
CARBURETORJETTING
Altitude
AMBIENT
TEMPERATURE
Below-30
°
F
Below-34
°
C
-30
°
to10
°
F
-34
°
to-23
°
C
-10
°
to+10
°
F
-23
°
to-12
°
C
+10
°
to+30
°
F
-12
°
to-1
°
C
+30
°
to+50
°
F
-1
°
to-10
°
C
Above+50
°
F
Above+10
°
C
Meters
(Feet)
0-600
(0-2000)
510N
#5
490
#4
470
#4
450
#4
430
#3
410
#3
600-1200
(2000-4000)
480
#4
470
#4
450
#4
430
#3
410
#3
390
#2
1200-1800
(4000-6000)
450
#4
430
#4
410
#3
390
#3
370
#2
350
#2
1800-2400
(6000-8000)
410
#4
390
#3
370
#3
350
#2
330
#2
310
#2
2400-3000
(8000-10000)
370
#3
350
#3
330
#2
310
#2
290
#2
270
#2
3000-3700
(10000-12000)
340
#3
320
#2
300
#2
280
#2
260
#2
240
#1
CLUTCHINGCHART
DriveClutch
DrivenClutch
Altitude
Meters
(Feet)
ShiftWeight
ClutchSpring
ClutchSpring
DrivenHelix
Chaincase
Gearing/Pitch
0-600
(0-2000)
10-64
Black/Green
145/208
58/44-.46
REV
19/39
72P
600-1200
(2000-4000)
10-64
Black/Green
145/208
58/44-.46
REV
19/39
72P
1200-1800
(4000-6000)
10-62
Black/Green
145/208
58/44-.46
REV
19/39
72P
1800-2400
(6000-8000)
10-60
Black/Green
145/208
58/44-.46
REV
19/39
72P
2400-3000
(8000-10000)
10-58
Black/Green
145/208
58/44-.46
REV
19/39
72P
3000-3600
(10000-12000)
10-56
Black/Green
145/208
58/44-.46
REV
19/39
72P
PN9917604Rev038/02
PrintedinU.S.A.
A