2003 Polaris 800 XC SP Edge M-10 F/O Owners Manual - Page 1

2003 Polaris 800 XC SP Edge M-10 F/O Manual

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Owner's Manual Supplement 2003 800 XC SP EDGE M-10 F/O IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times. Capacities and Dimensions Body Style Rider Capacity Coolant Capacity (qts) Chaincase Oil Capacity (oz.) DryWeight (Est.) Fuel Tank capacity (Gallons) Gearcase Oil Capacity (oz.) Height (in.) Length (in.) Oil Capacity (Quarts) Ski Center Distance (in.) Compressed Width (in.) Brake Type Drive Clutch Center Distance Clutch Type Track Length (inches) Track Width (inches) Drive Chain Length Reverse Transmission Sprocket Ratio EDGE 1 4 11/13 n/a 11.8 n/a 46-49 113 3.25 42.5 48 Hydraulic 11.5" P-85 121 15 76 Optional 25 : 40 Engine Model Number Alternator Output (watts) Bore x Stroke (mm) Displacement (cc) Carburetor/Throttle Body Carburetor Model Main Jet Pilot Jet Jet Needle / Clip Position Needle Jet Accessory Optional Standard Standard Std 5 Inch Wht/Blk Std 5 Inch Wht/Blk Coolers Cutaway Throttle Gap Under CA (mm) Fuel Screw Air Screw Pilot Air Jet Idle RPM +/-200 Cooling Cylinders Ignition Timing °BTDC @ RPM Ignition Type Oil Injection Spark Plug Spark Plug Gap (mm / in.) S2315-8070-PA8C 280 w 85 x 70 794 1 rack Mikuni TM40 480 PTO/470 MAG 40 J8-9DGN5-57 / 3 P-8 1.5 2.0 2.5 1.5 N/A 1500 Liquid 2 28° @ 2000 s/tps disconnected digital ves Champion RN57YCC .70/.025 87 min. non-oxygenated Rear Track Shock Fox IFP w/Res Front Track Shock Rear Type M-10 M-10 Ace, Elec Fox IFP IFS Shock Type Alum IFP Front Type Suspension Edge Engine and Cooling Features Electric Fuel Gauge Electric Start Low Oil Light Parking Brake Speedometer Tachometer Wear Strips Carburetor Jetting Altitude Meters (Feet) Ambient Temperature 0-600 (0-2000) 600-1200 (2000-4000) 1200-1800 (4000-6000) 1800-2400 (6000-8000) 2400-3000 (8000-10000) 3000-3700 (10000-12000) Minimum Fuel Requirement Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C -1 to +10°C Above +10°C 520N/510N 4 490/480 #3 460/450 #3 430/420 #3 400/390 #3 380/370 #2 500/490 #3 470/460 #3 440/430 #3 410/400 #3 390/380 #2 360/350 #2 480/470 #3 450/440 #3 420/410 #3 400/390 #2 370/360 #2 340/330 #2 460/450 #3 430/420 #3 400/390 #2 380/370 #2 350/340 #2 320/310 #2 440/430 #3 410/400 #2 390/380 #2 360/350 #2 330/320 #2 300/290 #2 420/410 #2 400/390 #2 370/360 #2 340/330 #2 310/300 #2 280/270 #2 Clutching Chart Drive Clutch Altitude Meters (Feet) 0-900 (0-3000) 900-1800 (3000-6000) 1800-2700 (6000-9000) 2700-3700 (9000-12000) Shift Weight 10-66 Driven Clutch Driven Helix R-11 #2 R-11 #2 R-11 #2 R-11 #3 Chaincase Gearing/Pitch 25-40 76P HYVO 25-41 76P HYVO 23-39 74P HYVO 23-39 74P HYVO Clutch Spring Clutch Spring Dark Blue / White Dark Blue / White Dark Blue / White Dark Blue / White Blue 10-64 Blue 10-62 Blue 10-60 Blue PN 9917588 Rev 01 4/02 Printed in the U.S.A.

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Owner's Manual Supplement
IMPORTANT
This is a supplement to your owner's manual.
This information should remain with your owner's manual at all times.
800 XC SP EDGE M-10 F/O
2003
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts)
4
Chaincase Oil Capacity (oz.)
11/13
DryWeight (Est.)
n/a
Fuel Tank capacity (Gallons)
11.8
Gearcase Oil Capacity (oz.)
n/a
Height (in.)
46-49
Length (in.)
113
Oil Capacity (Quarts)
3.25
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Body Style
EDGE
Rider Capacity
1
Brake Type
Hydraulic
Drive Clutch Center Distance
11.5"
Clutch Type
P-85
Track Length (inches)
121
Track Width (inches)
15
Drive Chain Length
76
Reverse Transmission
Optional
Sprocket Ratio
25
40
:
Capacities and Dimensions
Engine Model Number
S2315-8070-PA8C
Alternator Output (watts)
280 w
Bore x Stroke (mm)
85 x 70
Displacement (cc)
794
Carburetor/Throttle Body
1 rack
Engine and Cooling
Carburetor Model
TM40
Cooling
Liquid
Cylinders
2
Ignition Timing °BTDC @ RPM
28° @ 2000 s/tps disconnected
Ignition Type
digital
Mikuni
Main Jet
480 PTO/470 MAG
Pilot Jet
40
Jet Needle / Clip Position
J8-9DGN5-57 /
3
Needle Jet
P-8
Cutaway
1.5
Fuel Screw
2.5
Idle RPM +/-200
1500
Oil Injection
ves
Spark Plug
Champion
RN57YCC
Air Screw
1.5
Spark Plug Gap (mm / in.)
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Pilot Air Jet
N/A
Throttle Gap Under CA (mm)
2.0
Front Type
Edge
IFS Shock Type
Alum IFP
Rear Type
M-10
M-10 Ace, Elec
Front Track Shock
Fox IFP
Rear Track Shock
Fox IFP w/Res
Suspension
Tachometer
Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge
Accessory
Speedometer
Std 5 Inch Wht/Blk
Electric Start
Optional
Low Oil Light
Standard
Parking Brake
Standard
Wear Strips
Coolers
520N/510N
4
500/490
#3
480/470
#3
460/450
#3
440/430
#3
420/410
#2
490/480
#3
470/460
#3
450/440
#3
430/420
#3
410/400
#2
400/390
#2
460/450
#3
440/430
#3
420/410
#3
400/390
#2
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C
-30° to -10°F
-34° to -23°C
-10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
390/380
#2
370/360
#2
430/420
#3
410/400
#3
400/390
#2
380/370
#2
360/350
#2
340/330
#2
2400-3000
(8000-10000)
400/390
#3
390/380
#2
370/360
#2
350/340
#2
330/320
#2
310/300
#2
3000-3700
(10000-12000)
380/370
#2
360/350
#2
340/330
#2
320/310
#2
300/290
#2
280/270
#2
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10-66
Dark Blue /
White
Blue
R-11
#2
10-64
Dark Blue /
White
Blue
R-11
#2
10-62
Dark Blue /
White
Blue
R-11
#2
10-60
Dark Blue /
White
Blue
R-11
#3
Altitude
Meters
(Feet)
Shift
Weight
Clutch Spring
Clutch Spring
Driven
Helix
Drive Clutch
Driven Clutch
25-40 76P
HYVO
25-41 76P
HYVO
23-39 74P
HYVO
23-39 74P
HYVO
Chaincase
Gearing/Pitch
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-12000)
9917588
Rev 01
4/02
PN
Printed in the U.S.A.