2003 Polaris 800 XCR Owners Manual - Page 1

Owner's Manual Supplement 800 XCR IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times. Capacities and Dimensions Body Style Rider Capacity Coolant Capacity (qts) Chaincase Oil Capacity (oz.) DryWeight (Est.) Fuel Tank capacity (Gallons) Gearcase Oil Capacity (oz.) Height (in.) Length (in.) Oil Capacity (Quarts) Ski Center Distance (in.) Compressed Width (in.) Brake Type Drive Clutch Center Distance Clutch Type Track Length (inches) Track Width (inches) Drive Chain Length Reverse Transmission Sprocket Ratio Gen 2 1 7 9 555 11.8 N/A 44 109 2.4 42.5 48 Hydraulic 12" P-85 121 15 70 Accessory 24 : 39 Engine Model Number Alternator Output (watts) Bore x Stroke (mm) Displacement (cc) Carburetor/Throttle Body Carburetor Model Main Jet Pilot Jet Jet Needle / Clip Position Needle Jet Standard N/A Standard Standard Std 5 Inch Wht/Blk Std 5 Inch Wht/Blk Coolers Cutaway Throttle Gap Under CA (mm) Fuel Screw Air Screw Pilot Air Jet Idle RPM +/-200 Cooling Cylinders Ignition Timing °BTDC @ RPM Ignition Type Oil Injection Spark Plug Spark Plug Gap (mm / in.) EC79PL015 280Watts@5000 72 X 65 794 3 Mikuni TM38 Rack Style 430 50 9DH6-54-3 / 3 P-4 (825) 2.0 1.5mm +/- .25 1.25 Turns N/A 0.9 Long 1500 Liquid 3 26° @ 3500 TPS Digital Prem. Gold Champion RN2C 0.7mm/.028" Adjustable with key switch Rear Track Shock Fox IFP Front Track Shock Arvin IFP Rear Type Xtra-10 Agr IFS Shock Type Alum IFP Front Type Suspension X-10 CRC Engine and Cooling Features Electric Fuel Gauge Electric Start Low Oil Light Parking Brake Speedometer Tachometer Wear Strips Carburetor Jetting Altitude Meters (Feet) Ambient Temperature 0-600 (0-2000) 600-1200 (2000-4000) 1200-1800 (4000-6000) 1800-2400 (6000-8000) 2400-3000 (8000-10000) 3000-3700 (10000-12000) Minimum Fuel Requirement Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C -1 to +10°C Above +10°C 460 #3 440 #3 410 #3 390 #3 360 #3 340 #2 450 #3 420 #3 400 #3 370 #3 340 #2 320 #2 430 #3 400 #3 380 #2 350 #2 330 #2 300 #2 410 #2 390 #2 360 #2 340 #2 310 #2 280 #2 400 #2 370 #2 340 #2 320 #2 290 #2 270 #2 380 #2 350 #2 330 #2 300 #2 280 #2 250 #2 Clutching Chart Drive Clutch Altitude Meters (Feet) 0-900 (0-3000) 900-1800 (3000-6000) 1800-2700 (6000-9000) 2700-3700 (9000-12000) Shift Weight 10-60 Bushed 10-58 Bushed 10-58 Bushed 10-56 Bushed Driven Clutch Driven Helix R-12 Chaincase Gearing/Pitch 24:39 70 Pitch 24:39 70 Pitch 23:41 70 Pitch 23:41 70 Pitch Clutch Spring Clutch Spring Almond Round Silver/Blue #2 Silver/Blue #2 Silver/Blue #2 Silver/Blue #2 Almond Round R-12 Almond Round R-12 Almond Round R-12 PN 9917611 Printed in the U.S.A.