2003 Polaris Sport Touring Owners Manual - Page 1

2003 Polaris Sport Touring Manual

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Owner's Manual Supplement 2003 Sport Touring, Opt. A Capacities and Dimensions Suspension Front Type IFS Shock Type Rear Type Front Track Shock Rear Track Shock 41 Inch Indy Xtra Nit Cell Xtra-10, 136 Nit Cell Sel IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times. Body Style Rider Capacity Coolant Capacity (qts) Chaincase Oil Capacity (oz.) DryWeight (Est.) Fuel Tank capacity (Gallons) Gearcase Oil Capacity (oz.) Height (in.) Length (in.) Oil Capacity (Quarts) Ski Center Distance (in.) Compressed Width (in.) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Track Length (inches) Track Width (inches) Drive Chain Length Reverse Transmission Sprocket Ratio Gen 2 2 N/A 11 504 12 N/A 49 120 3 41.0 46.5 Hydraulic 12" 3211070 P-85 136 15 68 Standard 18 : 40 Engine Model Number Alternator Output (watts) Bore x Stroke (mm) Displacement (cc) Carburetor/Throttle Body Carburetor Model Main Jet Pilot Jet Jet Needle / Clip Position Needle Jet Cutaway Accessory Accessory Standard Standard Std 5 Inch Wht/Blk Accessory .75 acc Throttle Gap Under CA (mm) Fuel Screw Air Screw Pilot Air Jet Idle RPM +/-200 Cooling Cylinders Ignition Timing °BTDC @ RPM Ignition Type Oil Injection Spark Plug Spark Plug Gap (mm / in.) Minimum Fuel Requirement EC55PM050 240w @ 4000 rpm 73.0x65.0 544 cc 2 Mikuni VM34SS 290 35 6BGY33 / 3 Q-2 (480) 3.0 6.15mm / .242" N/A 1.5 Turns N/A 1600 Air 2 27° @ 3000 15° @ 6500 Kokusan ER Polaris Blue NGK 0.70/.028 87Oct.NonOxy.or 89 Oct.Oxy. BR9ES Engine and Cooling Features Electric Fuel Gauge Electric Start Low Oil Light Parking Brake Speedometer Tachometer Wear Strips Carburetor Jetting Altitude Meters (Feet) Ambient Temperature 0-600 (0-2000) 600-1200 (2000-4000) 1200-1800 (4000-6000) 1800-2400 (6000-8000) 2400-3000 (8000-10000) 3000-3700 (10000-12000) Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C -1 to +10°C Above +10°C 320 #4 300 #4 280 #4 260 #3 250 #3 230 #3 310 #3 290 #3 270 #3 250 #3 240 #3 220 #2 290 #3 280 #3 260 #3 240 #3 220 #2 210 #2 280 #3 260 #3 250 #3 230 #2 210 #2 190 #2 270 #3 250 #3 240 #3 220 #2 200 #2 180 #2 260 #3 240 #3 220 #2 210 #2 190 #2 170 #2 Clutching Chart Drive Clutch Altitude Shift Weight 0-900 (0-3000) 900-1800 (3000-6000) 1800-2700 (6000-9000) 2700-3700 (900012000) 10-62 Bushed 10-60 Bushed 10-58 Bushed 10-56 Bushed Driven Clutch Driven Helix 36° #2 36° #2 36° #2 36° #2 Chaincase Gearing/ Pitch 18:40 68 Pitch 18:40 68 Pitch 17:41 68 Pitch 17:41 68 Pitch Clutch Spring Clutch Spring Meters (Feet) Dark Blue/ White Dark Blue/ White Dark Blue/ White Dark Blue/ White Silver/ Blue Silver/ Blue Silver/ Blue Silver/ Blue PN 9918404 Rev 01 7/02 Printed in the U.S.A.

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Owner's Manual Supplement
IMPORTANT
This is a supplement to your owner's manual.
This information should remain with your owner's manual at all times.
Sport Touring, Opt. A
2003
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts)
N/A
Chaincase Oil Capacity (oz.)
11
DryWeight (Est.)
504
Fuel Tank capacity (Gallons)
12
Gearcase Oil Capacity (oz.)
N/A
Height (in.)
49
Length (in.)
120
Oil Capacity (Quarts)
3
Ski Center Distance (in.)
41.0
Compressed Width (in.)
46.5
Body Style
Gen 2
Rider Capacity
2
Brake Type
Hydraulic
Drive Clutch Center Distance
12"
Clutch Type
P-85
Track Length (inches)
136
Track Width (inches)
15
Drive Chain Length
68
Reverse Transmission
Standard
Sprocket Ratio
18
40
:
Capacities and Dimensions
Drive Belt P/N
3211070
Engine Model Number
EC55PM050
Alternator Output (watts)
240w @ 4000 rpm
Bore x Stroke (mm)
73.0x65.0
Displacement (cc)
544 cc
Carburetor/Throttle Body
2
Engine and Cooling
Carburetor Model
VM34SS
Cooling
Air
Cylinders
2
Ignition Timing °BTDC @ RPM
27° @ 3000±15° @ 6500
Ignition Type
Kokusan ER
Mikuni
Main Jet
290
Pilot Jet
35
Jet Needle / Clip Position
6BGY33 /
3
Needle Jet
Q-2 (480)
Cutaway
3.0
Fuel Screw
N/A
Idle RPM +/-200
1600
Oil Injection
Polaris Blue
Spark Plug
NGK
BR9ES
Air Screw
1.5 Turns
Spark Plug Gap (mm / in.)
0.70/.028
Minimum Fuel Requirement
87Oct.NonOxy.or 89 Oct.Oxy.
Pilot Air Jet
N/A
Throttle Gap Under CA (mm)
6.15mm / .242"
Front Type
41 Inch Indy Xtra
IFS Shock Type
Nit Cell
Rear Type
Xtra-10, 136
Front Track Shock
Nit Cell
Rear Track Shock
Sel
Suspension
Tachometer
Accessory
Features
Electric Fuel Gauge
Accessory
Speedometer
Std 5 Inch Wht/Blk
Electric Start
Accessory
Low Oil Light
Standard
Parking Brake
Standard
Wear Strips
.75 acc
320
#4
310
#3
290
#3
280
#3
270
#3
260
#3
300
#4
290
#3
280
#3
260
#3
250
#3
240
#3
280
#4
270
#3
260
#3
250
#3
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C
-30° to -10°F
-34° to -23°C
-10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
240
#3
220
#2
260
#3
250
#3
240
#3
230
#2
220
#2
210
#2
2400-3000
(8000-10000)
250
#3
240
#3
220
#2
210
#2
200
#2
190
#2
3000-3700
(10000-12000)
230
#3
220
#2
210
#2
190
#2
180
#2
170
#2
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10-62
Bushed
Dark Blue/
White
Silver/
Blue
36°
#2
10-60
Bushed
Dark Blue/
White
Silver/
Blue
36°
#2
10-58
Bushed
Dark Blue/
White
Silver/
Blue
36°
#2
10-56
Bushed
Dark Blue/
White
Silver/
Blue
36°
#2
Altitude
Meters
(Feet)
Shift
Weight
Clutch Spring
Clutch Spring
Driven
Helix
Drive Clutch
Driven Clutch
18:40
68 Pitch
18:40
68 Pitch
17:41
68 Pitch
17:41
68 Pitch
Chaincase
Gearing/
Pitch
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-
12000)
9918404
Rev 01
7/02
PN
Printed in the U.S.A.