2003 Polaris Sportsman 6x6 Owners Manual - Page 74

MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule Hours of operation are based on a 10 mph average. If service is due at 20 hours, the equivalent odometer reading would be 200 miles. Perform all services at whichever reading is reached first. NOTE: When inspection reveals the need for replacement parts, use genuine Polaris parts available from your Polaris dealer. WARNING Improperly performing the procedures marked with a J could result in component failure and lead to serious injury or death. Have an authorized Polaris dealer perform these services. Item Headlamp Taillamp Tires / Air pressure Brake system Wheels Frame nuts, bolts, fasteners Fuel and oil tanks " " Air box sediment tube Air filter (pre-cleaner) Coolant level " J " Air Filter (main element) Brake pads Breather filter Battery " " J Transmission oil level General lubrication Throttle cable / ETC switch Choke (enricher) cable Carburetor float bowl " J Hours or Odometer Pre-ride Pre-ride Pre-ride Pre-ride Pre-ride Pre-ride Pre-ride Daily Daily Daily Weekly 10 hrs/100 miles 20 hrs 20 hrs 25 hrs 50 hrs 50 hrs 50 hrs 50 hrs Frequency Pre-ride Pre-ride Pre-ride Pre-ride Pre-ride Pre-ride Pre-ride Daily Daily Daily Weekly Monthly Monthly Monthly Monthly 3 months 6 months 6 months 6 months Remarks Check operation daily; apply Polaris dielectric grease to connector when replaced Check operation daily; apply Polaris dielectric grease to socket when replaced Inspect daily and before each use Inspect Inspect Inspect; tighten when needed Fill to proper level Inspect; drain deposits whenever visible Inspect and clean Replace engine coolant every two years Inspect; replace if necessary Inspect for wear periodically Inspect; replace annually and as needed Inspect and clean terminals; check fluid level Inspect monthly; change annually Lubricate all fittings, pivots, cables, etc. Inspect before each use; adjust, lubricate, replace if necessary Inspect; adjust, lubricate, replace if necessary Drain bowl periodically and prior to storage More often under severe use, such as dirty or wet conditions Dealer service item 72