2003 Polaris Trail Blazer 400 Owners Manual - Page 1

2003 Polaris Trail Blazer 400 Manual

Page 1 highlights

Owner's Manual Supplement - PN 9917859 2003 Trail Blazer 400 IMPORTANT: Keep this supplement with your owner's manual at all times. Capacities Body Style Gen III Gross Vehicle Weight 845 Fuel Capacity 4 U.S. Gallons Gearcase Oil 11 Ounces Engine Oil Capacity 2 Quarts Front Rack (Maximum Capacity) Accessory (30 lbs.) Rear Rack Accessory (60 lbs.) Tongue Weight 30 Lbs. Tow Hitch Accessory Tow Capacity 850 Lbs. Turn Radius 60 inches Ground Clearance 5.5 inches Height 47 inches Length 74.5 inches Seat Height 34 inches Dry Weight 499 Lbs. Wheel Base 48 inches Width 46.5 inches Engine & Cooling Engine Model Number EC38PLE-09 Engine Type 2 cycle, single cylinder Lubrication Oil Injection Bore x Stroke 83 x 70 Displacement 379 Compression Ratio 6.7:1 Effective Engine Cooling Liquid Alternator Output (watts) 150 Carburetion VM34SS Main Jet 240 Pilot Jet 25 Needle Jet (0-6) 480 Air Screw 1.25 Jet Needle 6CEY6-4 Ignition CDI Timing 23.5° ± 1.5° @ 3000 Spark Plug Gap .028 inches / .7 mm Spark Plug Type NGK BR8ES Exhaust USFS Approved Drive System Drive System Type PVT Shift Type Side Lever (F-N-R) Gear Reduction - Low Not Applicable Gear Reduction - Reverse 3.05 / 1 Gear Reduction - Forward 2.68 / 1 Front Drive (ratio) N/A Final Drive (ratio) 13/36 76P Center Drive (ratio) Not Applicable Drive Chain 520 O-ring Front Tire 23 x 7 - 10 Rear Tire 22 x 11 - 10 Tire Pressure (front) 4 PSI Tire Pressure (rear) 3 PSI Suspension and Brakes Front Susp. - Mac Strut 8.2 inches Rear Susp. - Prog. Rate Swing Arm 10.5 inches Shock Adjustment Thread Adjust Front Brake Hydraulic Disc Rear Brake Hydraulic Disc Auxiliary Brake Hydraulic Disc Park Brake Hydraulic lock, all wheel Features Headlight Single beam, 55W Taillight 8.26W Brake Light 26.9W Battery 12 V 14 AH DC Plug In - Rear Accessory DC Socket - Forward Accessory Electric Start Standard High Temp Indicator Standard Windshield Accessory Low Oil Light Standard Neutral Indicator Standard Reverse Indicator Standard Speedometer Accessory Tool Kit Standard Carburetor Jetting Altitude Ambient Temperature Below 0°F (--18°C) 0° to 40°F (--18°C to +5°C) +40° to +80°F (+5°C to +26°C) +80°F (+26°C) & Above Clutching Chart Altitude Shift Weight Drive Clutch Spring Driven Clutch Spring Driven Helix Meters (Feet) 0-900 (0-3000) 900-1800 (3000-6000) 1800-2700 (6000-9000) 2700-3700 (9000-12000) 280 0.5 AS 260 0.5 AS 230 1.25 AS 210 1.25 AS 260 1.0 AS 240 1.0 AS 220 1.25 AS 200 1.25 AS 240 1.25 AS 220 1.25 AS 210 1.5 AS 185 1.5 AS 220 1.25 AS 210 1.5 AS 185 1.5 AS 170 1.5 AS Meters (Feet) 0-1800 (0-6000) 1800-3700 (6000-12000) S-55 (5630509) S-53 (5630095) White (7041132) White (7041132) Red (7041198) Red (7041198) 40° (5131446) 2/2 40° (5131446) 2/2 PN 9917859 Rev 03 1/03 E 2003 Polaris Sales Inc. Printed in U.S.A. 1

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Owner’s Manual Supplement - PN 9917859
2003 Trail Blazer 400
IMPORTANT:
Keep this supplement with your owner’s manual at all times.
Capacities
Body Style
Gen III
Gross Vehicle Weight
845
Fuel Capacity
4 U.S. Gallons
Gearcase Oil
11 Ounces
Engine Oil Capacity
2 Quarts
Front Rack (Maximum Capacity)
Accessory (30 lbs.)
Rear Rack
Accessory (60 lbs.)
Tongue Weight
30 Lbs.
Tow Hitch
Accessory
Tow Capacity
850 Lbs.
Turn Radius
60 inches
Ground Clearance
5.5 inches
Height
47 inches
Length
74.5 inches
Seat Height
34 inches
Dry Weight
499 Lbs.
Wheel Base
48 inches
Width
46.5 inches
Engine & Cooling
Engine Model Number
EC38PLE-09
Engine Type
2 cycle, single cylinder
Lubrication
Oil Injection
Bore x Stroke
83 x 70
Displacement
379
Compression Ratio
6.7:1 Effective
Engine Cooling
Liquid
Alternator Output (watts)
150
Carburetion
VM34SS
Main Jet
240
Pilot Jet
25
Needle Jet
(0-6) 480
Air Screw
1.25
Jet Needle
6CEY6-4
Ignition
CDI
Timing
23.5
° ±
1.5
°
@ 3000
Spark Plug Gap
.028 inches / .7 mm
Spark Plug Type
NGK BR8ES
Exhaust
USFS Approved
Drive System
Drive System Type
PVT
Shift Type
Side Lever (F-N-R)
Gear Reduction - Low
Not Applicable
Gear Reduction - Reverse
3.05 / 1
Gear Reduction - Forward
2.68 / 1
Front Drive (ratio)
N/A
Final Drive (ratio)
13/36 76P
Center Drive (ratio)
Not Applicable
Drive Chain
520 O-ring
Front Tire
23 x 7 - 10
Rear Tire
22 x 11 - 10
Tire Pressure (front)
4 PSI
Tire Pressure (rear)
3 PSI
Suspension and Brakes
Front Susp. - Mac Strut
8.2 inches
Rear Susp. - Prog. Rate Swing Arm
10.5 inches
Shock Adjustment
Thread Adjust
Front Brake
Hydraulic Disc
Rear Brake
Hydraulic Disc
Auxiliary Brake
Hydraulic Disc
Park Brake
Hydraulic lock, all wheel
Features
Headlight
Single beam, 55W
Taillight
8.26W
Brake Light
26.9W
Battery
12 V 14 AH
DC Plug In - Rear
Accessory
DC Socket - Forward
Accessory
Electric Start
Standard
High Temp Indicator
Standard
Windshield
Accessory
Low Oil Light
Standard
Neutral Indicator
Standard
Reverse Indicator
Standard
Speedometer
Accessory
Tool Kit
Standard
Carburetor Jetting
Clutching Chart
Altitude
Ambient
Temperature
Below 0
°
F
( -18
°
C)
0
°
to 40
°
F
( -18
°
C to
+
5
°
C)
+
40
°
to
+
80
°
F
(
+
5
°
C to
+
26
°
C)
+
80
°
F
(
+
26
°
C)
& Above
Altitude
Shift
Weight
Drive
Clutch
Spring
Driven
Clutch
Spring
Driven
Helix
Meters
(Feet)
0-900
(0-3000)
280
0.5 AS
260
1.0 AS
240
1.25 AS
220
1.25 AS
Meters
(Feet)
0-1800
(0-6000)
S-55
(5630509)
White
(7041132)
Red
(7041198)
40
°
(5131446)
2/2
900-1800
(3000-6000)
260
0.5 AS
240
1.0 AS
220
1.25 AS
210
1.5 AS
1800-3700
(6000-12000)
S-53
(5630095)
White
(7041132)
Red
(7041198)
40
°
(5131446)
2/2
1800-2700
(6000-9000)
230
1.25 AS
220
1.25 AS
210
1.5 AS
185
1.5 AS
2700-3700
(9000-12000)
210
1.25 AS
200
1.25 AS
185
1.5 AS
170
1.5 AS
PN 9917859 Rev 03 1/03
E
2003 Polaris Sales Inc.
Printed in U.S.A.