2003 Polaris Trail Touring Owners Manual - Page 1

2003 Polaris Trail Touring Manual

Page 1 highlights

Owner's Manual Supplement 2003 Trail Touring IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times. Capacities and Dimensions Body Style Rider Capacity Coolant Capacity (qts) Chaincase Oil Capacity (oz.) DryWeight (Est.) Fuel Tank capacity (Gallons) Gearcase Oil Capacity (oz.) Height (in.) Length (in.) Oil Capacity (Quarts) Ski Center Distance (in.) Compressed Width (in.) Brake Type Drive Clutch Center Distance Clutch Type Track Length (inches) Track Width (inches) Drive Chain Length Reverse Transmission Sprocket Ratio Gen 2 2 N/A 11 533 11.8 N/A 49 113 3 42.5 48 Hydraulic 12" P-85 133.5 15 66 Electronic Reverse 19 : 40 Engine Model Number Alternator Output (watts) Bore x Stroke (mm) Displacement (cc) Carburetor/Throttle Body Carburetor Model Main Jet Pilot Jet Jet Needle / Clip Position Needle Jet Accessory Standard Standard Standard Std 5 Inch Wht/Blk Accessory .75 acc Cutaway Throttle Gap Under CA (mm) Fuel Screw Air Screw Pilot Air Jet Idle RPM +/-200 Cooling Cylinders Ignition Timing °BTDC @ RPM Ignition Type Oil Injection Spark Plug Spark Plug Gap (mm / in.) EC55PM050 240w @ 4000 rpm 73.0x65.0 544 cc 2 Mikuni VM34SS 290 35 6BGY33 / 3 Q-2 (480) 3.0 6.15mm / .242" N/A 1.5 Turns N/A 1600 Air 2 27° @ 3000 15° @ 6500 Kokusan ER Polaris Blue NGK 0.70/.028 87Oct.NonOxy.or 89 Oct.Oxy. BR9ES Rear Track Shock Sel Front Track Shock Nit Cell Rear Type Xtra-10, 133.5 IFS Shock Type Nit Cell Front Type Suspension Indy Xtra Engine and Cooling Features Electric Fuel Gauge Electric Start Low Oil Light Parking Brake Speedometer Tachometer Wear Strips Carburetor Jetting Altitude Meters (Feet) Ambient Temperature 0-600 (0-2000) 600-1200 (2000-4000) 1200-1800 (4000-6000) 1800-2400 (6000-8000) 2400-3000 (8000-10000) 3000-3700 (10000-12000) Minimum Fuel Requirement Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C -1 to +10°C Above +10°C 320 #4 300 #4 280 #4 260 #3 250 #3 230 #3 310 #3 290 #3 270 #3 250 #3 240 #3 220 #2 290 #3 280 #3 260 #3 240 #3 220 #2 210 #2 280 #3 260 #3 250 #3 230 #2 210 #2 190 #2 270 #3 250 #3 240 #3 220 #2 200 #2 180 #2 260 #3 240 #3 220 #2 210 #2 190 #2 170 #2 Clutching Chart Drive Clutch Altitude Meters (Feet) 0-900 (0-3000) 900-1800 (3000-6000) 1800-2700 (6000-9000) 2700-3700 (9000-12000) Shift Weight 10-62 Bushed 10-60 Bushed 10-58 Bushed 10-56 Bushed Driven Clutch Driven Helix 36° Rev. Roller 36° Rev. Roller 36° Rev. Roller 36° Rev. Roller Chaincase Gearing/Pitch 19:40 66 Pitch 19:40 66 Pitch 19:40 66 Pitch 19:40 66 Pitch Clutch Spring Clutch Spring Dark Blue/ White Dark Blue/ White Dark Blue/ White Dark Blue/ White Green/ Black Green/ Black Green/ Black Green/ Black PN 9917615 Rev 01 2/02 Printed in the U.S.A.

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Owner's Manual Supplement
IMPORTANT
This is a supplement to your owner's manual.
This information should remain with your owner's manual at all times.
Trail Touring
2003
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts)
N/A
Chaincase Oil Capacity (oz.)
11
DryWeight (Est.)
533
Fuel Tank capacity (Gallons)
11.8
Gearcase Oil Capacity (oz.)
N/A
Height (in.)
49
Length (in.)
113
Oil Capacity (Quarts)
3
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Body Style
Gen 2
Rider Capacity
2
Brake Type
Hydraulic
Drive Clutch Center Distance
12"
Clutch Type
P-85
Track Length (inches)
133.5
Track Width (inches)
15
Drive Chain Length
66
Reverse Transmission
Electronic Reverse
Sprocket Ratio
19
40
:
Capacities and Dimensions
Engine Model Number
EC55PM050
Alternator Output (watts)
240w @ 4000 rpm
Bore x Stroke (mm)
73.0x65.0
Displacement (cc)
544 cc
Carburetor/Throttle Body
2
Engine and Cooling
Carburetor Model
VM34SS
Cooling
Air
Cylinders
2
Ignition Timing °BTDC @ RPM
27° @ 3000±15° @ 6500
Ignition Type
Kokusan ER
Mikuni
Main Jet
290
Pilot Jet
35
Jet Needle / Clip Position
6BGY33 /
3
Needle Jet
Q-2 (480)
Cutaway
3.0
Fuel Screw
N/A
Idle RPM +/-200
1600
Oil Injection
Polaris Blue
Spark Plug
NGK
BR9ES
Air Screw
1.5 Turns
Spark Plug Gap (mm / in.)
0.70/.028
Minimum Fuel Requirement
87Oct.NonOxy.or 89 Oct.Oxy.
Pilot Air Jet
N/A
Throttle Gap Under CA (mm)
6.15mm / .242"
Front Type
Indy Xtra
IFS Shock Type
Nit Cell
Rear Type
Xtra-10, 133.5
Front Track Shock
Nit Cell
Rear Track Shock
Sel
Suspension
Tachometer
Accessory
Features
Electric Fuel Gauge
Accessory
Speedometer
Std 5 Inch Wht/Blk
Electric Start
Standard
Low Oil Light
Standard
Parking Brake
Standard
Wear Strips
.75 acc
320
#4
310
#3
290
#3
280
#3
270
#3
260
#3
300
#4
290
#3
280
#3
260
#3
250
#3
240
#3
280
#4
270
#3
260
#3
250
#3
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C
-30° to -10°F
-34° to -23°C
-10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
240
#3
220
#2
260
#3
250
#3
240
#3
230
#2
220
#2
210
#2
2400-3000
(8000-10000)
250
#3
240
#3
220
#2
210
#2
200
#2
190
#2
3000-3700
(10000-12000)
230
#3
220
#2
210
#2
190
#2
180
#2
170
#2
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10-62
Bushed
Dark Blue/
White
Green/
Black
36°
Rev. Roller
10-60
Bushed
Dark Blue/
White
Green/
Black
36°
Rev. Roller
10-58
Bushed
Dark Blue/
White
Green/
Black
36°
Rev. Roller
10-56
Bushed
Dark Blue/
White
Green/
Black
36°
Rev. Roller
Altitude
Meters
(Feet)
Shift
Weight
Clutch Spring
Clutch Spring
Driven
Helix
Drive Clutch
Driven Clutch
19:40
66 Pitch
19:40
66 Pitch
19:40
66 Pitch
19:40
66 Pitch
Chaincase
Gearing/Pitch
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-12000)
9917615
Rev 01 2/02
PN
Printed in the U.S.A.