2003 Polaris Universal ATV Owners Manual - Page 81

2003 Polaris Universal ATV Manual

Page 81 highlights

Periodic Maintenance Schedule Item J Fuel system MAINTENANCE AND LUBRICATION Hours/ Miles 100 hours Frequency Remarks 12 months Check for leaks at tank cap, lines, fuel valve, filter, pump and carburetor; replace lines every two years Replace annually Inspect; clean external surface Inspect Clean out Change fluid annually Inspect; clean Inspect Inspect; adjust Replace Change lubricant every two years Change every two years Inspect; replace as needed L J Fuel filter 100 hrs. 100 hrs. 100 hrs. 100 hrs. 100 hrs. 100 hrs. 100 hrs. 100 hrs. 100 hrs. 200 hrs. 200 hrs. 300 hrs. 12 months 12 months 12 months 12 months 12 months 12 months 12 months 12 months 12 months 24 months 24 months 36 months Radiator Cooling system hoses Spark arrestor " Front hubs (AWD) J Clutches (drive and driven) Engine mounts J Valve clearance L (4-Cycle) J Oil filter (2-Cycle) J Shift selector box (H/L/R) J Brake fluid J Front wheel bear- ings (2WD) L Idle speed Recoil housing J Toe adjustment As required Adjust As required Drain moisture out after riding in water As required Periodic inspection; adjust when parts are replaced As required Adjust as needed Headlight aim " More often under severe use, such as dirty or wet conditions L Emission Control System Service (California) J Dealer service item 79

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79
MAINTENANCEANDLUBRICATION
PeriodicMaintenanceSchedule
Item
Hours/
Miles
Frequency
Remarks
J
L
Fuelsystem
100
hours
12months
Checkforleaksattank
cap,lines,fuelvalve,filter,
pumpandcarburetor;re-
placelineseverytwoyears
J
Fuelfilter
100hrs.
12months
Replaceannually
Radiator
100hrs.
12months
Inspect;cleanexternalsur-
face
Coolingsystem
hoses
100hrs.
12months
Inspect
Sparkarrestor
100hrs.
12months
Cleanout
"
Fronthubs(AWD)
100hrs.
12months
Changefluidannually
J
Clutches(driveand
driven)
100hrs.
12months
Inspect;clean
Enginemounts
100hrs.
12months
Inspect
J
L
Valveclearance
(4-Cycle)
100hrs.
12months
Inspect;adjust
J
Oilfilter(2-Cycle)
100hrs.
12months
Replace
J
Shiftselectorbox
(H/L/R)
200hrs.
24months
Changelubricanteverytwo
years
J
Brakefluid
200hrs.
24months
Changeeverytwoyears
J
Frontwheelbear-
ings(2WD)
300hrs.
36months
Inspect;replaceasneeded
L
Idlespeed
Asrequired
Adjust
Recoilhousing
Asrequired
Drainmoistureoutafterrid-
inginwater
J
Toeadjustment
Asrequired
Periodicinspection;adjust
whenpartsarereplaced
Headlightaim
Asrequired
Adjustasneeded
"
Moreoftenundersevereuse,suchasdirtyorwetconditions
L
EmissionControlSystemService(California)
J
Dealerserviceitem