2004 Polaris 800 Classic Touring Owners Manual - Page 1

Owner's Manual Supplement 2004 800 Classic Touring IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times. Capacities and Dimensions Body Style Rider Capacity Coolant Capacity (qts) Chaincase Oil Capacity (oz.) DryWeight (Est.) Fuel Tank capacity (Gallons) Gearcase Oil Capacity (oz.) Height (in.) Length (in.) Oil Capacity (Quarts) Ski Center Distance (in.) Compressed Width (in.) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Track Length (inches) Track Width (inches) Reverse Transmission EDGE 2 5.6 11 605 12.25 N/A 49.5 125 3.25 42.5 48 Hydraulic 11.5" 3211080 P-85 136 15 Electronic Reverse Rear Track Shock High Pressure Gas Rear Type Front Track Shock Edge Touring Ace Ryde AFX Front Type IFS Shock Type Suspension Edge Sel Engine and Cooling Engine Model Number Alternator Output (watts) Bore x Stroke (mm) Displacement (cc) Carburetor/Throttle Body Carburetor Model Main Jet Pilot Jet Jet Needle / Clip Position Standard Standard Standard Standard Standard 5 Inch Standard 5 Inch .75 acc Needle Jet Cutaway Throttle Gap Under CA (mm) Fuel Screw Air Screw Pilot Air Jet Idle RPM +/-200 Cooling Cylinders Ignition Timing °BTDC @ RPM Ignition Type Oil Injection Spark Plug Spark Plug Gap (mm / in.) S2473-8070-PR8C 280 w 85 x 70 794 1 rack Mikuni TM40 470 45 9DGN6-57 / 4 P-8 2.0 2.0 1.0 1.0 N/A 1500 Liquid 2 29° @ 3250 w/tps disconnected digital ves Champion .70/.025 87 min. non-oxygenated RN57YCC Features Electric Fuel Gauge Electric Start Low Oil Light Parking Brake Speedometer Tachometer Wear Strips Carburetor Jetting Altitude Meters (Feet) Ambient Temperature 0-600 (0-2000) 600-1200 (2000-4000) 1200-1800 (4000-6000) 1800-2400 (6000-8000) 2400-3000 (8000-10000) 3000-3700 (10000-12000) Minimum Fuel Requirement Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C -1 to +10°C Above +10°C 510N #5 480 #4 450 #4 410 #4 370 #3 340 #3 490 #4 470 #4 430 #4 390 #3 350 #3 320 #2 470 #4 450 #4 410 #3 370 #3 330 #2 300 #2 450 #4 430 #3 390 #3 350 #2 310 #2 280 #2 430 #3 410 #3 370 #2 330 #2 290 #2 260 #2 410 #3 390 #2 350 #2 310 #2 270 #2 240 #1 Clutching Chart Drive Clutch Altitude Shift Weight 0-600 (0-2000) 600-1200 (2000-4000) 1200-1800 (4000-6000) 1800-2400 (6000-8000) 2400-3000 (800010000) 3000-3600 (1000012000) 10-64 bushed 10-64 bushed 10-62 bushed 10-60 bushed 10-58 bushed 10-56 bushed Clutch Spring Black/Green Driven Clutch Clutch Spring Driven Helix 64/44-.65 Team Rev 64/44-.65 Team Rev 64/44-.65 Team Rev 64/44-.65 Team Rev 64/44-.65 Team Rev 64/44-.65 Team Rev Chaincase Gearing/ Pitch 22:40 74 Pitch 22:40 74 Pitch 22:40 74 Pitch 22:40 74 Pitch 22:40 74 Pitch 22:40 74 Pitch Meters (Feet) Red/Silver Black/Green Red/Silver Black/Green Red/Silver Black/Green Red/Silver Black/Green Red/Silver Black/Green Red/Silver PN 9918378 Rev 02 3/03 Printed in the U.S.A.