2004 Polaris 800 Pro-X2 Owners Manual - Page 1

2004 Polaris 800 Pro-X2 Manual

Page 1 highlights

Owner's Manual Supplement 2004 800 PRO-X2 IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times. Capacities and Dimensions Body Style Rider Capacity Coolant Capacity (qts) Chaincase Oil Capacity (oz.) DryWeight (Est.) Fuel Tank capacity (Gallons) Gearcase Oil Capacity (oz.) Height (in.) Length (in.) Oil Capacity (Quarts) Ski Center Distance (in.) Compressed Width (in.) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Track Length (inches) Track Width (inches) Reverse Transmission EDGE 1 4.5 9 494.1 11.8 n/a 46 110 3.25 42.5 48 Hydraulic 11.5" 3211080 P-85 121 15 Electronic Reverse Rear Track Shock Rear Type Front Track Shock Front Type IFS Shock Type Suspension Pro-X Alum IFP CA w/Res Pro-X Walker/Evans Alum IFP w/Res CA Walker/Evans Alum IFP w/Res CA Engine and Cooling Engine Model Number Alternator Output (watts) Bore x Stroke (mm) Displacement (cc) Carburetor/Throttle Body Carburetor Model Main Jet Pilot Jet Jet Needle / Clip Position Accessory N/A Standard Standard Std 5 Inch Wht/Blk Std 5 Inch Wht/Blk Coolers Needle Jet Cutaway Throttle Gap Under CA (mm) Fuel Screw Air Screw Pilot Air Jet Idle RPM +/-200 Cooling Cylinders Ignition Timing °BTDC @ RPM Ignition Type Oil Injection Spark Plug Spark Plug Gap (mm / in.) S2461-8070-PR8C 280 w 85 x 70 794 1 rack Mikuni TM40 450 55 9DGN5-57 / 3 P-8 1.5 2.0 2.0 1.0 N/A 1500 Liquid 2 29° @ 3500 w/tps disconnected digital ves Champion .70/.025 87 min. non-oxygenated RN57YCC Features Electric Fuel Gauge Electric Start Low Oil Light Parking Brake Speedometer Tachometer Wear Strips Carburetor Jetting Altitude Meters (Feet) Ambient Temperature 0-600 (0-2000) 600-1200 (2000-4000) 1200-1800 (4000-6000) 1800-2400 (6000-8000) 2400-3000 (8000-10000) 3000-3700 (10000-12000) Minimum Fuel Requirement Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C -1 to +10°C Above +10°C 490 #4 460 #4 430 #3 410 #3 380 #3 350 #2 470 #4 440 #3 410 #3 390 #3 360 #2 330 #2 450 #3 420 #3 400 #3 370 #2 340 #2 320 #2 430 #3 410 #3 380 #2 350 #2 320 #2 300 #2 410 #3 390 #2 360 #2 330 #2 310 #2 280 #2 400 #2 370 #2 340 #2 320 #2 290 #2 260 #1 Clutching Chart Drive Clutch Altitude Shift Weight 0-900 (0-3000) 900-1800 (3000-6000) 1800-2700 (6000-9000) 2700-3700 (900012000) 10-64 Clutch Spring Black / Green Driven Clutch Clutch Spring Driven Helix 62-46-46 Chaincase Gearing/ Pitch 25:40 76P HYVO 25:41 76P HYVO 23:39 74P HYVO 23:39 74P HYVO Meters (Feet) Black / Red 10-62 Black / Green Black / Red 62-42-46 10-60 Black / Green Black / Red 62-40-46 10-58 Black / Green Black / Red 62-40-46 PN 9919006 Rev 01 7/03 Printed in the U.S.A.

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Owner's Manual Supplement
IMPORTANT
:
This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
800 PRO-X2
2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts)
4.5
Chaincase Oil Capacity (oz.)
9
DryWeight (Est.)
494.1
Fuel Tank capacity (Gallons)
11.8
Gearcase Oil Capacity (oz.)
n/a
Height (in.)
46
Length (in.)
110
Oil Capacity (Quarts)
3.25
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Body Style
EDGE
Rider Capacity
1
Brake Type
Hydraulic
Drive Clutch Center Distance
11.5"
Clutch Type
P-85
Track Length (inches)
121
Track Width (inches)
15
Reverse Transmission
Electronic Reverse
Capacities and Dimensions
Drive Belt P/N
3211080
Engine Model Number
S2461-8070-PR8C
Alternator Output (watts)
280 w
Bore x Stroke (mm)
85 x 70
Displacement (cc)
794
Carburetor/Throttle Body
1 rack
Engine and Cooling
Carburetor Model
TM40
Cooling
Liquid
Cylinders
2
Ignition Timing °BTDC @ RPM
29° @ 3500 w/tps disconnected
Ignition Type
digital
Mikuni
Main Jet
450
Pilot Jet
55
Jet Needle / Clip Position
9DGN5-57 /
3
Needle Jet
P-8
Cutaway
1.5
Fuel Screw
2.0
Idle RPM +/-200
1500
Oil Injection
ves
Spark Plug
Champion
RN57YCC
Air Screw
1.0
Spark Plug Gap (mm / in.)
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Pilot Air Jet
N/A
Throttle Gap Under CA (mm)
2.0
Front Type
Pro-X
IFS Shock Type
Alum IFP CA
w/Res
Rear Type
Pro-X
Front Track Shock
Walker/Evans
Alum IFP w/Res CA
Rear Track Shock
Walker/Evans
Alum IFP w/Res CA
Suspension
Tachometer
Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge
Accessory
Speedometer
Std 5 Inch Wht/Blk
Electric Start
N/A
Low Oil Light
Standard
Parking Brake
Standard
Wear Strips
Coolers
490
#4
470
#4
450
#3
430
#3
410
#3
400
#2
460
#4
440
#3
420
#3
410
#3
390
#2
370
#2
430
#3
410
#3
400
#3
380
#2
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C
-30° to -10°F
-34° to -23°C
-10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
360
#2
340
#2
410
#3
390
#3
370
#2
350
#2
330
#2
320
#2
2400-3000
(8000-10000)
380
#3
360
#2
340
#2
320
#2
310
#2
290
#2
3000-3700
(10000-12000)
350
#2
330
#2
320
#2
300
#2
280
#2
260
#1
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10-64
Black / Green
Black / Red
62-46-46
10-62
Black / Green
Black / Red
62-42-46
10-60
Black / Green
Black / Red
62-40-46
10-58
Black / Green
Black / Red
62-40-46
Altitude
Meters
(Feet)
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Drive Clutch
Driven Clutch
25:40 76P
HYVO
25:41 76P
HYVO
23:39 74P
HYVO
23:39 74P
HYVO
Chaincase
Gearing/
Pitch
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-
12000)
9919006
Rev 01
7/03
PN
Printed in the U.S.A.