2004 Polaris Sport Touring Owners Manual - Page 1

2004 Polaris Sport Touring Manual

Page 1 highlights

Owner's Manual Supplement 2004 Sport Touring IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times. Capacities and Dimensions Body Style Rider Capacity Coolant Capacity (qts) Chaincase Oil Capacity (oz.) DryWeight (Est.) Fuel Tank capacity (Gallons) Gearcase Oil Capacity (oz.) Height (in.) Length (in.) Oil Capacity (Quarts) Ski Center Distance (in.) Compressed Width (in.) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Track Length (inches) Track Width (inches) Reverse Transmission EDGE 2 N/A 11 526 12.25 N/A 49.5 125 3.25 42.5 48 Hydraulic 11.5" 3211078 P-85 136 15 Electronic Reverse Rear Track Shock Sel Rear Type Front Track Shock Edge 136 Nit Cell Front Type IFS Shock Type Suspension Edge Sel Engine and Cooling Engine Model Number Alternator Output (watts) Bore x Stroke (mm) Displacement (cc) Carburetor/Throttle Body Carburetor Model Main Jet Pilot Jet Jet Needle / Clip Position Accessory Accessory Standard Standard Standard 5 Inch Accessory .75 acc Needle Jet Cutaway Throttle Gap Under CA (mm) Fuel Screw Air Screw Pilot Air Jet Idle RPM +/-200 Cooling Cylinders Ignition Timing °BTDC @ RPM Ignition Type Oil Injection Spark Plug Spark Plug Gap (mm / in.) EC55PM090 240 Watt 73.0 x 65.0 544 cc 2 Mikuni VM 34 280 PTO/270 MAG 40 6BGY33 / #3 Q-2 (480) 3.0 6.35mm/.250 N/A 1.25 Turns 2.5 1600 Air 2 27° @ 3000 Kokusan 16 Bit ER Polaris Blue NGK 0.70/.028 87 Non-Oxy BR9ES Features Electric Fuel Gauge Electric Start Low Oil Light Parking Brake Speedometer Tachometer Wear Strips Carburetor Jetting Altitude Meters (Feet) Ambient Temperature 0-600 (0-2000) 600-1200 (2000-4000) 1200-1800 (4000-6000) 1800-2400 (6000-8000) 2400-3000 (8000-10000) 3000-3700 (10000-12000) Minimum Fuel Requirement Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C -1 to +10°C Above +10°C 300/290 #4 290/280 #3 270/260 #3 250/240 #3 240/230 #3 220/210 #2 290/280 #3 270/260 #3 260/250 #3 240/230 #3 230/220 #2 210/200 #2 280/270 #3 260/250 #3 250/240 #3 230/220 #2 220/210 #2 200/190 #2 270/260 #3 250/240 #3 240/230 #2 220/210 #2 200/190 #2 190/180 #1 260/250 #3 240/230 #2 230/220 #2 210/200 #1 190/180 #1 180/170 #1 250/240 #2 230/220 #2 220/210 #2 200/190 #1 180/170 #1 170/160 #1 Clutching Chart Drive Clutch Altitude Shift Weight 0-900 (0-3000) 900-1800 (3000-6000) 1800-2700 (6000-9000) 2700-3700 (900012000) 10-62 Bushed 10-62 Bushed 10-60 Bushed 10-58 Bushed Clutch Spring Dark Blue/ White Dark Blue/ White Dark Blue/ White Dark Blue/ White Driven Clutch Clutch Spring Driven Helix 40° Team Roller Reverse 40° Team Roller Reverse 40° Team Roller Reverse 40° Team Roller Reverse Chaincase Gearing/ Pitch 21:41 74P 21:41 74P 21:41 74P 21:41 74P Meters (Feet) Red/Blue Red/Blue Red/Blue Red/Blue PN 9918980 Rev 01 4/03 Printed in the U.S.A.

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Owner's Manual Supplement
IMPORTANT
:
This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Sport Touring
2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts)
N/A
Chaincase Oil Capacity (oz.)
11
DryWeight (Est.)
526
Fuel Tank capacity (Gallons)
12.25
Gearcase Oil Capacity (oz.)
N/A
Height (in.)
49.5
Length (in.)
125
Oil Capacity (Quarts)
3.25
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Body Style
EDGE
Rider Capacity
2
Brake Type
Hydraulic
Drive Clutch Center Distance
11.5"
Clutch Type
P-85
Track Length (inches)
136
Track Width (inches)
15
Reverse Transmission
Electronic Reverse
Capacities and Dimensions
Drive Belt P/N
3211078
Engine Model Number
EC55PM090
Alternator Output (watts)
240 Watt
Bore x Stroke (mm)
73.0 x 65.0
Displacement (cc)
544 cc
Carburetor/Throttle Body
2
Engine and Cooling
Carburetor Model
VM 34
Cooling
Air
Cylinders
2
Ignition Timing °BTDC @ RPM
27° @ 3000
Ignition Type
Kokusan 16 Bit ER
Mikuni
Main Jet
280 PTO/270 MAG
Pilot Jet
40
Jet Needle / Clip Position
6BGY33 /
#3
Needle Jet
Q-2 (480)
Cutaway
3.0
Fuel Screw
N/A
Idle RPM +/-200
1600
Oil Injection
Polaris Blue
Spark Plug
NGK
BR9ES
Air Screw
1.25 Turns
Spark Plug Gap (mm / in.)
0.70/.028
Minimum Fuel Requirement
87 Non-Oxy
Pilot Air Jet
2.5
Throttle Gap Under CA (mm)
6.35mm/.250
Front Type
Edge
IFS Shock Type
Sel
Rear Type
Edge 136
Front Track Shock
Nit Cell
Rear Track Shock
Sel
Suspension
Tachometer
Accessory
Features
Electric Fuel Gauge
Accessory
Speedometer
Standard 5 Inch
Electric Start
Accessory
Low Oil Light
Standard
Parking Brake
Standard
Wear Strips
.75 acc
300/290
#4
290/280
#3
280/270
#3
270/260
#3
260/250
#3
250/240
#2
290/280
#3
270/260
#3
260/250
#3
250/240
#3
240/230
#2
230/220
#2
270/260
#3
260/250
#3
250/240
#3
240/230
#2
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C
-30° to -10°F
-34° to -23°C
-10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
230/220
#2
220/210
#2
250/240
#3
240/230
#3
230/220
#2
220/210
#2
210/200
#1
200/190
#1
2400-3000
(8000-10000)
240/230
#3
230/220
#2
220/210
#2
200/190
#2
190/180
#1
180/170
#1
3000-3700
(10000-12000)
220/210
#2
210/200
#2
200/190
#2
190/180
#1
180/170
#1
170/160
#1
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10-62
Bushed
Dark Blue/
White
Red/Blue
40° Team
Roller
Reverse
10-62
Bushed
Dark Blue/
White
Red/Blue
40° Team
Roller
Reverse
10-60
Bushed
Dark Blue/
White
Red/Blue
40° Team
Roller
Reverse
10-58
Bushed
Dark Blue/
White
Red/Blue
40° Team
Roller
Reverse
Altitude
Meters
(Feet)
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Drive Clutch
Driven Clutch
21:41
74P
21:41
74P
21:41
74P
21:41
74P
Chaincase
Gearing/
Pitch
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-
12000)
9918980
Rev 01
4/03
PN
Printed in the U.S.A.