2004 Polaris Sportsman 400 Owners Manual - Page 73

2004 Polaris Sportsman 400 Manual

Page 73 highlights

MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule Hours of operation are based on a 10 mph average. If service is due at 20 hours, the equivalent odometer reading would be 200 miles. Perform all services at whichever reading is reached first. WARNING Improperly performing the procedures marked with a J could result in component failure and lead to serious injury or death. Have an authorized Polaris dealer perform these services. Item Brake System Auxiliary Brake Tires Wheels Hours/ Miles Frequency Remarks Inspect Inspect Inspect Inspect Inspect Inspect; clean Replace coolant every two years Fill to proper levels Check operation Check operation Check operation Check for free operation Drain deposits whenever visible Check operation daily; apply Polaris dielectric grease to connector when replaced Check operation daily; apply Polaris dielectric grease to socket when replaced Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Frame nuts, bolts, Pre-Ride Pre-Ride fasteners " Air filter,Pre-cleaner Pre-Ride Pre-Ride L Coolant level Fuel tank and engine oil Throttle Lights Engine stop switch Steering " Air box sediment Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride tube Headlamp Tail lamp/brake lamp Pre-Ride Pre-Ride " More often under severe use, such as dirty or wet conditions L Emission Control System Service (California) J Dealer service item 70

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70
MAINTENANCEANDLUBRICATION
PeriodicMaintenanceSchedule
Hoursofoperationarebasedona10mphaverage.Ifserviceisdueat
20hours,theequivalentodometerreadingwouldbe200miles.
Performallservicesatwhicheverreadingisreachedfirst.
Item
Hours/
Miles
Frequency
Remarks
BrakeSystem
Pre-Ride
Pre-Ride
Inspect
AuxiliaryBrake
Pre-Ride
Pre-Ride
Inspect
Tires
Pre-Ride
Pre-Ride
Inspect
Wheels
Pre-Ride
Pre-Ride
Inspect
Framenuts,bolts,
fasteners
Pre-Ride
Pre-Ride
Inspect
"
L
Airfilter,Pre-cleaner
Pre-Ride
Pre-Ride
Inspect;clean
Coolantlevel
Pre-Ride
Pre-Ride
Replacecoolanteverytwo
years
Fueltankand
engineoil
Pre-Ride
Pre-Ride
Filltoproperlevels
Throttle
Pre-Ride
Pre-Ride
Checkoperation
Lights
Pre-Ride
Pre-Ride
Checkoperation
Enginestopswitch
Pre-Ride
Pre-Ride
Checkoperation
Steering
Pre-Ride
Pre-Ride
Checkforfreeoperation
"
Airboxsediment
tube
Pre-Ride
Pre-Ride
Draindepositswhenever
visible
Headlamp
Pre-Ride
Pre-Ride
Checkoperationdaily;ap-
plyPolarisdielectricgrease
toconnectorwhenreplaced
Taillamp/brake
lamp
Pre-Ride
Pre-Ride
Checkoperationdaily;ap-
plyPolarisdielectricgrease
tosocketwhenreplaced
"
Moreoftenundersevereuse,suchasdirtyorwetconditions
L
EmissionControlSystemService(California)
J
Dealerserviceitem
Improperlyperformingtheproceduresmarkedwitha
J
couldresult
incomponentfailureandleadtoseriousinjuryordeath.Havean
authorizedPolarisdealerperformtheseservices.
WARNING