2004 Polaris Sportsman 700 EFI Owners Manual - Page 108

2004 Polaris Sportsman 700 EFI Manual

Page 108 highlights

TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Driving the ATV onto a pickup or tall trailer in high range Starting out going up a steep incline Driving at low RPM or low ground speed (at approximately 3-7 MPH) Solution Shift transmission to low range during loading of the ATV to prevent belt burning. When starting out on an incline, use low range or dismount the ATV (after first applying the park brake) and perform the K-turn as described on page 59. Drive at a higher speed or use low range more frequently. The use of low range is highly recommended for cooler PVT operating temperatures and longer component life. Insufficient warm-up of Warm the engine at least 5 minutes. With the transmission ATVs exposed to low am- in park, advance the throttle to about 1/8 throttle in short bient temperatures bursts, 5 to 7 times. The belt will become more flexible and prevent belt burning. Slow and easy clutch engagement Towing/pushing at low RPM/low ground speed Utility use/plowing snow, dirt, etc. Stuck in mud or snow Use the throttle quickly and effectively for efficient engagement. Use low range only. Use low range only. Shift the transmission to low range, and carefully use fast, aggressive throttle application to engage clutch. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Shift the transmission to low range, and carefully use fast, brief, aggressive throttle application to engage clutch. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Climbing over large objects from a stopped position Belt slippage from water Shift the transmission to park. Using the throttle, vary the or snow ingestion into the engine RPM from idle to full throttle. Repeat several PVT system times as required. During this procedure, the throttle should not be held at the full position for more than 10 seconds. Clutch seals should be inspected for damage if repeated leaking occurs. Clutch malfunction Poor engine performance Contact your Polaris dealer for inspection of clutch components. Replace old or off-season fuel with fresh fuel. Check for fouled plugs or foreign material in gas tank, fuel lines or fuel filter. See your dealer for service. 105

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121

105
TROUBLESHOOTING
DriveBeltandCoverProblems
PossibleCause
Solution
DrivingtheATVontoa
pickuportalltrailerin
highrange
ShifttransmissiontolowrangeduringloadingoftheATV
topreventbeltburning.
Startingoutgoingupa
steepincline
Whenstartingoutonanincline,uselowrangeordis-
mounttheATV(afterfirstapplyingtheparkbrake)and
performtheK-turnasdescribedonpage59.
DrivingatlowRPMor
lowgroundspeed(at
approximately3-7MPH)
Driveatahigherspeedoruselowrangemorefrequently.
Theuseoflowrangeishighlyrecommendedforcooler
PVToperatingtemperaturesandlongercomponentlife.
Insufficientwarm-upof
ATVsexposedtolowam-
bienttemperatures
Warmtheengineatleast5minutes.Withthetransmission
inpark,advancethethrottletoabout1/8throttleinshort
bursts,5to7times. Thebeltwillbecomemoreflexible
andpreventbeltburning.
Slowandeasyclutchen-
gagement
Usethethrottlequicklyandeffectivelyforefficientenga-
gement.
Towing/pushingatlow
RPM/lowgroundspeed
Uselowrangeonly.
Utilityuse/plowingsnow,
dirt,etc.
Uselowrangeonly.
Stuckinmudorsnow
Shiftthetransmissiontolowrange,andcarefullyusefast,
aggressivethrottleapplicationtoengageclutch.
WARNING:
Excessivethrottlemaycauselossofcontrol
andvehicleoverturn.
Climbingoverlargeob-
jectsfromastoppedposi-
tion
Shiftthetransmissiontolowrange,andcarefullyusefast,
brief,aggressivethrottleapplicationtoengageclutch.
WARNING:
Excessivethrottlemaycauselossofcontrol
andvehicleoverturn.
Beltslippagefromwater
orsnowingestionintothe
PVTsystem
Shiftthetransmissiontopark. Usingthethrottle,varythe
engineRPMfromidletofullthrottle. Repeatseveral
timesasrequired. Duringthisprocedure,thethrottle
shouldnotbeheldatthefullpositionformorethan10
seconds.Clutchsealsshouldbeinspectedfordamageif
repeatedleakingoccurs.
Clutchmalfunction
ContactyourPolarisdealerforinspectionofclutchcom-
ponents.
Poorengineperformance
Replaceoldoroff-seasonfuelwithfreshfuel. Checkfor
fouledplugsorforeignmaterialingastank,fuellinesor
fuelfilter. Seeyourdealerforservice.