2004 Polaris Trail Blazer Owners Manual - Page 102

2004 Polaris Trail Blazer Manual

Page 102 highlights

PVT System MAINTENANCE AND LUBRICATION WARNING Failure to comply with the instructions in this warning can result in severe injury or death. Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The PVT system has been precision balanced. Any modification will cause the system to be out of balance, creating vibration and additional loads on components. The PVT system rotates at high speeds, creating large amounts of force on clutch components. Extensive engineering and testing has been conducted to ensure the safety of this product. However, as the owner, you have the following responsibilities to make sure this system remains safe: Always follow all recommended maintenance procedures. See your dealer as outlined in the owner's manual. This PVT system is intended for use on Polaris products only. Do not install it in any other product. Always make sure the PVT housing is securely in place during operation. PVT Drying There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating: 1. Remove the drain plug and allow the water to drain. Replace the drain plug. 2. Start the engine and shift the transmission into neutral. Apply varying throttle for 10-15 seconds to expel the moisture and air-dry the belt and clutches. Do not hold the throttle wide open for more than 10 seconds. 3. Allow the engine RPM to settle to idle speed, then shift the transmission to the lowest available range. 4. Test for belt slippage. If the belt slips, repeat the process. 5. Take the vehicle to your dealer for service as soon as possible. 99

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99
MAINTENANCEANDLUBRICATION
PVTSystem
PVTDrying
Theremaybesomeinstanceswhenwaterisaccidentlyingestedinto
thePVTsystem. Usethefollowinginstructionstodryitoutbefore
operating:
1. Removethedrainplugandallowthewatertodrain. Replacethe
drainplug.
2. Starttheengineandshiftthetransmissionintoneutral.Apply
varyingthrottlefor10-15secondstoexpelthemoistureandair-dry
thebeltandclutches. Donotholdthethrottlewideopenformore
than10seconds.
3. AllowtheengineRPMtosettletoidlespeed,thenshiftthe
transmissiontothelowestavailablerange.
4. Testforbeltslippage. Ifthebeltslips,repeattheprocess.
5. Takethevehicletoyourdealerforserviceassoonaspossible.
WARNING
Failuretocomplywiththeinstructionsinthiswarningcanresult
insevereinjuryordeath.
DonotmodifyanycomponentofthePVTsystem. Doingsomay
reduceitsstrengthsothatafailuremayoccuratahighspeed.
ThePVTsystemhasbeenprecisionbalanced. Anymodification
willcausethesystemtobeoutofbalance,creatingvibrationand
additionalloadsoncomponents.
ThePVTsystemrotatesathighspeeds,creatinglargeamounts
offorceonclutchcomponents. Extensiveengineeringand
testinghasbeenconductedtoensurethesafetyofthisproduct.
However,astheowner,youhavethefollowingresponsibilitiesto
makesurethissystemremainssafe:
Alwaysfollowallrecommendedmaintenanceprocedures.See
yourdealerasoutlinedintheowner’smanual.
ThisPVTsystemisintendedforuseonPolarisproductsonly.Do
notinstallitinanyotherproduct.
AlwaysmakesurethePVThousingissecurelyinplaceduring
operation.